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DUAL OPENHOLE PACKOFFASSEMBLY NUMBER: AM690UU0011
USERS GUIDE
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Revision InformationRevision Date Released Description of Changes SME(s)/Reviewer(s)/Approver(s)Rev 0 March 2016 Changes to document layout Melvin Enriquez
DisclaimerLee Specialties has made every effort to ensure that this document contains accurate and current information. This document is intended to be used in conjunction with a complete training program and on-site supervision. Lee Specialties does not warrant or guarantee that the information contained herein is either complete or accurate in every respect. The reader hereby protects, indemnifies and holds harmless Lee Specialties together with its officers, employees and agents from and against all liability for personal injury, death or property damage to any person arising directly or indirectly from the use by the reader of the information contained in the document.
Contact InformationIf you have any questions that are not covered by the contents of this manual please let us know:
Head Office & Manufacturing - CANADA7883 Edgar Industrial Way, Red Deer, Alberta, Canada T4P 3R2Telephone: 1.403.346.4487Fax: 1.403.347.3312Business Hours: Monday to Friday, 08:00 - 16:00 (Mountain Standard Time - MST)General information: [email protected] (24-hour service)website: www.leespecialties.com
Main Office & Manufacturing - USA5119 Hiltonview Drive. P.O. Box 691693, Houston TX 77086 USATelephone: 1.281.519.1719Fax: 1.281.587.0865Business Hours: Monday to Friday, 08:00 - 16:00 (Central Daylight Time - CDT)General information: [email protected] (24-hour service)website: www.leespecialties.com
Copyright InformationCopyright Lee Specialties. All rights reserved.
ConfidentialThis document and the proprietary information herein are the property of Lee Specialties. It shall not be disclosed nor copied, in whole or in part, without the written consent of Lee Specialties.Unauthorized transmission, reproduction, transcription, or retrieval system storage in any form is prohibited.
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USERS GUIDE TABLE OF CONTENTS
LEE SPECIALTIES, 2016 REV 0III
Table of ContentsSection 1: About This Document .................................................................................. 11.1 Video Tutorial for the 3D Tool Bar......................................................................................... 1Section 2: Safety ............................................................................................................. 2Section 3: Description & Specifications ....................................................................... 43.1 Description .............................................................................................................................. 4
3.1.1 Interactive 3D Model........................................................................................................ 53.2 Specifications.......................................................................................................................... 6Section 4: Product Installation & Operation................................................................. 74.1 Pre-Operation Assembly ........................................................................................................ 74.2 Pressure Testing..................................................................................................................... 84.3 Function Testing ..................................................................................................................... 84.4 Operation. ................................................................................................................................ 94.5 Dual Openhole Packoff Seal Housing Transfer.................................................................... 9Section 5: Maintenance & Troubleshooting ............................................................... 135.1 Maintenance Required During Operation ........................................................................... 135.2 Maintenance Required After Each Job ............................................................................... 135.3 Disassembly .......................................................................................................................... 14
5.3.1 Removal of the Seal Housing Sub................................................................................. 155.3.2 Disassembly of the Seal Housing Sub-Assembly.......................................................... 175.3.3 Disassembly of the Main Assembly............................................................................... 21
5.4 Assembly ............................................................................................................................... 265.5 Troubleshooting.................................................................................................................... 37Appendix A: Technical Information ...........................................................................A-1Accessories List.........................................................................................................................A-2Spare Parts ................................................................................................................................A-2Line Size Reference Table ........................................................................................................A-2Technical Drawings ...................................................................................................................A-2
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USERS GUIDE DUAL OPENHOLE PACKOFF
LEE SPECIALTIES, 2016 REV 01
Section 1: About This DocumentThis document contains the following information for the Dual Openhole Packoff:
System/product description and specifications General safety information Installation and use information Maintenance schedules and procedures Technical drawings with parts information
1.1 Video Tutorial for the 3D Tool BarWatch the short video to learn how to use the tool bar associated with the interactive 3D model located in Section 3: Description & Specifications. Click on the LOADING image below to start the video. For best results, maximize the width of the PDF file you are viewing. See heading 3.1.1 Interactive 3D Model on page 5.
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USERS GUIDE DUAL OPENHOLE PACKOFF
LEE SPECIALTIES, 2016 REV 02
Section 2: SafetyAll personnel must be aware of the dangers related to the operation and maintenance of well site equipment, as well as to site-specific hazards. The following are critical to well site safety:
The wearing of personal protective equipment (PPE) Regular safety orientations Correct use and handling of lifting equipment
HydraulicsPressurized hydraulic systems store energy capable of exerting extreme force. Serious injuries or even death can occur as a result of improper use or mishandling of such equipment.To minimize the dangers of equipment operation and maintenance:
Perform all required pre-start checks and inspections Ensure that all lines and hoses are connected correctly to prevent
any unintended operation of the equipment Shut down the equipment and release pressure from the system
before performing any kind of maintenance or disconnecting any hydraulic lines
Never use your hands to try and detect a pinhole leak. Always use a piece of wood or cardboard, and wear safety glasses, a face shield, or both
The following safety notices have been added to this manual, however these notices do not replace proper training on equipment or well site safety procedures.
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USERS GUIDE SAFETY
LEE SPECIALTIES, 2016 REV 03
EnvironmentalSome of the fluids used in the operation and maintenance of the equipment can be harmful to the environment if not handled correctly. To minimize risk to the environment:
Dispose of waste fluids in accordance with applicable guidelines and regulations
Clean up spilled fluids in accordance with applicable guidelines and regulations
Report spills in accordance with applicable guidelines and regula-tions to the appropriate authorities
Symbol DefinitionDANGER! This symbol and paragraph indicate a risk of serious injury or death to personnel.
WARNING! This symbol and paragraph indicate a risk of severe damage to equipment.
CAUTION: This symbol and paragraph indicate a risk of moderate injury to personnel or damage to equipment.
IMPORTANT: This symbol and paragraph indicate a piece of important information.
NOTE: This paragraph indicates useful information that will allow the user to complete tasks quickly and efficiently.
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USERS GUIDE DUAL OPENHOLE PACKOFF
LEE SPECIALTIES, 2016 REV 04
Section 3: Description & Specifications3.1 Description
Figure 3-1: Dual Openhole Packoff
1. Top Line Guide2. Swivel Hoist Ring3. Locking Screw
4. Needle Valve & Hydraulic Input5. 2 in. 1502 Hammer Union
The Lee Specialties, Dual Openhole Packoff is designed to seal around a static wireline cable and is installed on top of a BOP or a shooting nipple. The Dual Openhole Packoff also allows for extra riser/lubricator sections to be safely added to the pressure control stack as required, such as when the well takes a kick (is introduced to unexpected pressure). It is also a means of equalizing pressure between the well and the pressure control stack for safe extraction of a tool string.Some of the Packoffs components are split or slotted to facilitate assembly and operations. After the initial wireline run, the Seal Housing Sub assembly can be lifted by way of the cable head. The Seal Housing Sub remains around the cable while tools are laid down.An air injection line cleaner and line lubrication ports are integral to the top line guide. A hydraulic hand pump is required to operate the Packoff.
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USERS GUIDE DESCRIPTION & SPECIFICATIONS
LEE SPECIALTIES, 2016 REV 05
3.1.1 Interactive 3D ModelClick on the image below to see an interactive 3D model. You can use this model to see how the Dual Openhole Packoff works and to order replacement parts. See heading heading 1.1 Video Tutorial for the 3D Tool Bar on page 1 for a tutorial on how to use the 3D tool bar.
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USERS GUIDE DESCRIPTION & SPECIFICATIONS
LEE SPECIALTIES, 2016 REV 06
3.2 Specifications The Dual Openhole Packoff is designed for standard service unless otherwise requested. Please specify line size, connection type, and the diameter that you require when ordering your Dual Openhole Packoff.
SPECIFICATIONSPart Number*
*. The XXXX ending in the part number represents wireline diameter in thousandths of an inch. See the Line Size Reference Table on page A-2 in Appendix A: Technical Information for specific line size part numbers.
AM690UU0011-XXXXPart Description Dual Open-Hole PackoffWorking Pressure 3,000 PSI (20.6 MPa)Test Pressure 6,000 PSI (41.3 MPa)Temperature Rating -20250F (-29121C)Inside Diamater 6.375 in. (6.75 in. riser ID)Weight 381 lb (172.82 kg)Top Connection Type-H 9.00 in. -4 (7.50 in.) quick unionBottom Connection Type-H 9.00 in. -4 (7.50 in.) quick unionTotal Length 43 in. (109.22 cm)Makeup Length 38.5 in. (97.79 cm)Well Service Standard
WARNING: This product is not designed for servicing sour wells!
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USERS GUIDE DUAL OPENHOLE PACKOFF
LEE SPECIALTIES, 2016 REV 07
Section 4: Product Installation & OperationNOTE: Use the technical drawings found in Appendix A: Technical Information or the 3D model found in heading 3.1.1 Interactive 3D Model on page 5 to view part locations and information.
4.1 Pre-Operation AssemblyThe Dual Openhole Packoff is designed to seal around a static wireline cable and is placed above a BOP or a shooting nipple.NOTE: When you assemble the pressure control stack at the job site, keep all parts clean and protected. Use a piece of wood or other suitable material to keep components off the ground.Install components in the following order:
1. Insert the wireline cable through the top of the Seal Housing Sub (PM690UU0060) and push the cable through the line rubbers and out through the bottom of the assembly.2. Install the Bottom Line Guide (PM690UU0042), the line rubbers, and the Top Line Guide (PM690UUUU0047) into the union and thread it into the cylinder cap until the Top Line Guide seats over the piston.3. Continue to thread the line through the other components of the pressure control stack as required.4. Connect the Dual Openhole Packoff to the equipment below it.
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USERS GUIDE PRODUCT INSTALLATION & OPERATION
LEE SPECIALTIES, 2016 REV 08
4.2 Pressure TestingDANGER! When pressure testing the Dual
Openhole Packoff, all plugs and connections must have a pressure rating that meets or exceeds 3000 PSI (20.7 MPa). Connections and plugs rated lower than 3000 PSI can result in the plugs and connections shearing and becoming projectiles, which could result in injury or death.
IMPORTANT: Follow your organizations operating requirements and the requirements of local laws, policies, and regulations when pressure testing the Dual Openhole Packoff.
4.3 Function TestingThe following procedure explains how to function test the Dual Openhole Packoff.
IMPORTANT: The following test procedure does not supersede your organizations operating requirements. Nor does this test procedures supersede the requirements of local laws, policies, or regulations.
Required Parts: Test Rod (Lee part number: PM655UU0381)
1. Thread the bottom nut over the Test Plug (PM655UU00381).2. Plug the two inch figure 1502 side port.3. Thread in the test rod.
NOTE: Select the correct test rod size by matching it to the size of the line rubber (see the Line Size Reference Table heading in Appendix A: Technical Information on page A-2) for more information.)4. Connect a hand pump to the hydraulic input that is located under the Needle Valve.5. Open the Needle Valve.6. Use the hand pump to function the Dual Openhole Packoff closed and open.
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USERS GUIDE PRODUCT INSTALLATION & OPERATION
LEE SPECIALTIES, 2016 REV 09
4.4 Operation.Use this procedure when the wireline is not moving.
1. Install the Dual Openhole Packoff as required in the pressure control stack.
NOTE: Installation is usually above a BOP or a shooting nipple.2. Connect a hydraulic hose between the Dual Openhole Packoff input connector (located under the Needle Valve) and a hand pump.3. At the hand pump, turn the thumbscrew clockwise. This enables the hand pump to build pressure.4. Stroke the pump handle to apply enough pressure to the line rubbers to form a secure seal around the wireline cable.5. When you are ready to continue operations, turn the thumbscrew counter-clockwise to release pressure on the line rubbers.
4.5 Dual Openhole Packoff Seal Housing TransferUse this procedure when lubricators/risers need to be added during operations.Required Tools:
Ratcheting wrench 3/4 inch socket for Lockdown Screws
1. Ensure that the Dual Openhole Packoff (lower packoff) is engaged.
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USERS GUIDE PRODUCT INSTALLATION & OPERATION
LEE SPECIALTIES, 2016 REV 010
2. Cut the wireline cable making sure that is of a sufficient length to exit the top of the Upper Packoff while leaving enough length to connect a lifting device to the top of the cable.3. Thread the wireline cable through the pressure control stack and through the Upper Packoff.
4. Function the Upper Packoff closed.5. Equalize pressure between the top and bottom section of the Lower Packoff by releasing the Bottom Packoff seal.
NOTE: Other ways of equalizing pressure may be used.
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USERS GUIDE PRODUCT INSTALLATION & OPERATION
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6. Close the Lower Packoff needle valve.
7. Once pressure is equalized, use a 3/4 inch socket to disengage all four Lockdown screws by turning them counter-clockwise.
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USERS GUIDE PRODUCT INSTALLATION & OPERATION
LEE SPECIALTIES, 2016 REV 012
8. Lift the tool string together with the Seal Housing Sub.CAUTION: Do not use an impact wrench on the
Lockdown Screws. Using an impact can result in stripped threads.
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USERS GUIDE DUAL OPENHOLE PACKOFF
LEE SPECIALTIES, 2016 REV 013
Section 5: Maintenance & TroubleshootingFollow maintenance schedules closely to help ensure safety and tool functionality.
5.1 Maintenance Required During Operation Inspect the Dual Openhole Packoff line rubbers at every opportunity.
Replace them if they are damaged or worn. Inspect the upper and lower line guides every tenth run. Replace them if
they are damaged or worn.CAUTION: A misaligned wireline cable can cause
uneven wear to the line guides.
5.2 Maintenance Required After Each Job Disassemble the Dual Openhole Packoff and clean all parts. Inspect for
wear and corrosion. Replace all seals. Inspect the body paint and repair if necessary.
NOTE: Paint helps to prevent corrosion and deterioration.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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5.3 DisassemblyPersonal Protective Equipment: Safety gloves Safety glasses Steel-Toed safety bootsNotes Set the assembly upright on an even and clean working area. It is ideal to have a stump to facilitate this procedure. Disassemble and clean the Packoff after each job. If you must disassemble the Packoff at the job site, keep all parts clean and
protected. Use a piece of wood or other suitable material to keep components off the ground.
Tools Required Open-Hole Packoff Tool, P/N: PM690MI0065 Allen Key set 15/16 wrench 3/4 wrench O-ring pick Strap wrench Chain vise Sling Rubber mallet Pry bar
DANGER! NEVER perform any maintenance, repair, or troubleshooting procedures while the equipment is under pressure.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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5.3.1 Removal of the Seal Housing Sub1. Use a 3/4 in. socket and ratchet to disengage all four Lockdown Screws
(PM690UU0061) securing the Seal Housing Sub (PM690UU0060) to the Top Sub (PM690UU0059).
2. Using an Allen key, remove the screws securing the Top Line Guide assembly (PM690UU0009 & PM690UU0010) and remove the Line Guide.
3. Attach the Open-Hole Packoff extractor tool (PM690UU0065).
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4. Slightly loosen the Retaining Nut (PM690UU0051) to create enough clearance to retract the Seal Housing Sub.
5. Tighten down the screws on the Extractor Tool to pull out the Seal Hous-ing assembly.
6. Repeat steps 4 and 5 until the Seal Housing Sub is fully retracted with the seal disengaged.
7. Unthread and remove the Retaining Nut (PM690UU0051).
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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8. Lift the Seal Housing Sub assembly up and out of the main assembly.
5.3.2 Disassembly of the Seal Housing Sub-Assembly1. Secure the Seal Housing Sub Assembly in a chain vise. Use rag as a
cushion so that the chain does not damage the surface.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
LEE SPECIALTIES, 2016 REV 018
2. Attach the Extractor/Packoff Tool (PM690UU0065).
3. Using the Openhole Packoff Tool, remove the Top Line Guide Retainer (PM690UU0046).
4. Remove the Hard Rubber insert (PM679UU0042-XXXX).
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
LEE SPECIALTIES, 2016 REV 019
5. Remove the Rubber Ring (PM690UU0012).
6. Remove the Bottom Line Guide (PM690UU0043-XXXX).
7. Remove the Bottom Guide Weldment (PM690UU0055).
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
LEE SPECIALTIES, 2016 REV 020
8. Remove the Elastomer retainer (PM690UU0048).
9. Remove the Energizing Elastomer (PM690UU0038).
10. Inspect all the components for wear, corrosion and damage. Replace parts as required.
WARNING! Do not re-use O-rings as it is difficult to correctly gauge damage and wear. Doing so may compromise the integrity of the seal.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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5.3.3 Disassembly of the Main Assembly1. Using an Allen key, remove the socket head cap screws securing the four
Lockdown Pin Retainers (PM690UU0062) to the Top Sub (PM690UU0059).
2. Carefully, use a pry bar to remove all four of the Lockdown Pin Retainers from the Top Sub.
CAUTION: Be careful not to damage the sealing surface of the retainer.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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3. Place each of the Lockdown Screw Retainers into a vise and then disassemble the Lockdown Screws (PM690UU0061). Inspect the Screws and the Retainers for damage and wear, replace as necessary.
4. Secure the main assembly in a chain vise.NOTE: Make sure to use a vise capable of handling the assemblys weight of 381 lb (127.8 kg).
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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5. Use an Allen key, to remove the bottom union nut collar set screws (PM950SB0037-16-037).
6. Remove the bottom union Stop Collar nut (PM655UU0061).
7. Remove the bottom union nut (PM655UU0014).
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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8. Secure the Bottom Sub in a vise and unthread the Top Sub (PM690UU0059) from the Bottom Sub (PM690UU0063).
9. Carefully remove the Top Sub from the vise and set it upright on a workbench.
10. Carefully remove the four cap screws securing the Guard (PM690UU0064) to the Top Sub.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
LEE SPECIALTIES, 2016 REV 025
11. Slide the Guard down and off of the Top Sub.
12. Remove the Needle Valve (PM515SD0034) and valve fittings.
13. Remove the Hoist Rings (PM810UU0031).
14. Inspect all components for wear, corrosion, and damage. Replace damaged components as required.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
LEE SPECIALTIES, 2016 REV 026
5.4 AssemblyNotes Assemble all components that shows no sign of damage or excessive wear Replace all O-rings. Never re-use O-rings Lubricate O-rings and all sealing surfaces for smooth assembly. Apply an anti-seize/thread compound to all threaded connections.
IMPORTANT: Refer to the technical drawing(s) in Appendix A: Technical Information for component information/location.
1. Install and position all O-rings and backup O-rings as per the technical the drawings.
2. Use an Allen key to screw the two Hoist Rings (PM810UU0031) into the Top Sub (PM690UU0059).
3. Use cap screws with flat and lock washers to attach the Pin Guard (PM690UU0064) to the Top Sub.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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4. Secure the Top Sub in a chain vise.
5. Insert an O-ring (PM933RG2367) into the Top Sub and then use a strap wrench to thread the Bottom Sub (PM690UU0063) into the Top Sub.
NOTE: Using a pipe support for the Bottom Sub will facilitate assembly.
6. Assemble the nut (PM655UU0014) and nut stop collar (PM655UU0061) to the bottom sub.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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7. Secure the Stop Collar using an Allen key to install the four set screws.
8. Insert the two inch figure 1502 seal (PM934RG0005) in the side port.
9. Carefully remove the assembly from the vise then place it upright on even ground.
NOTE: It is ideal to secure the assembly on a stump.10. Insert an O-ring (PM933RG2223) on to the Pin Retainer stump and insert
an O-ring in the Pin Retainer channel; now assemble the Lockdown Pin Retainer (PM690UU0062) and the Lockdown Screw (PM690UU0061).
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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11. Attach the Lockdown Screw sub-assembly to the Top Sub using two Cap screws.
12. Ensure that the Lockdown Screws are in the retracted position and are clear of the bore.
13. Attach the Needle Valve (PM515SD0034) and the hydraulic fittings to the Top Sub.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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14. Assemble the Seal Housing Sub assembly.a. Secure the Seal Housing Sub (PM690UU0060) in a chain vise.
NOTE: Use rag to prevent damaging the contact surface.
b. Install O-ring (PM933RG2438) between two backup O-rings (PM933RD8438).
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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c. Install O-ring (PM933RG2436) between to backup O-rings (PM933RD8436).
d. Insert the Energizing Elastomer (PM690UU0038) into the Seal Housing Sub.
e. Insert the Sealing Elastomer Retainer (PM690UU0048) with the O-ring (PM933RG2350) into the Housing Sub.
f. remove the housing sub from the vise.
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15. Insert the Housing Sub into the Top Sub using the alignment guide marks. This ensures that the Lockdown Screws are aligned with their associated threaded holes.
NOTE: You may need to use a rubber mallet to tap the Housing Sub in to position.
16. Tighten all four Lockdown Screws to secure the Housing Sub in position.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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17. Insert the Bottom Guide Weldment (PM690UU0055).
18. Install the Bottom Line Guide (PM690UU0043-XXXX).
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19. Insert the Packoff Rubber Ring (PM690UU0012).
20. Insert the Packoff Hard Rubber (PM679UU0042-XXXX) in to the Rubber Ring.
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USERS GUIDE MAINTENANCE & TROUBLESHOOTING
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21. Use an Allen key and four cap screws to secure the Top Line Guide Retainer (PM690UU0046) to the Top Line Guide (PM690UU0047).
22. Using the Openhole Packoff Assembly Tool (PM690UU0065), tighten the Top Line Guide Retainer (assembled in the step above) into the Seal Housing Sub and tighten the nuts until the end surfaces are flush.
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23. Using four cap screws, install the Top Line Guide (PM690UU0009 and PM690UU0010) to the Top Line Guide Retainer (PM690UU0046).
24. Thread the Retaining Nut (PM690UU0051) on to the Top Sub.
25. Thread the line lubrication fittings into the sides of the Top Line Guide.
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5.5 TroubleshootingPROBLEM POSSIBLE CAUSE(S) POSSIBLE SOLUTION(S)
No noticeable resistance against line rubbers when functioned with the hydraulic hand pump.
Hand pump is malfunctioning Needle valve is not open Hand pump requires hydraulic
oil
Check the hand pump for damage and replace as necessary.Ensure that the needle valve is fully open.Add hydraulic oil to the hand pump reservoir.
Loss of hand pump hydraulic oil.
The Energizing Elastomer (PM690UU0038) is not compressing properly causing the hydraulic oil to leak out of the system
Tighten the Top Line Guide Retainer (PM690UU0046) using the Openhole Packoff Tool (PM690UU0065), tighten the Top Line Guide Retainer into the Seal Housing Sub until the end surfaces are flush.
Hydraulics are operating correctly, but a seal cannot be achieved.
Wrong size of line rubber is installed
Excessively worn line rubberReplace the line rubber with the correctly sized rubber for the line in use.Replace the worn line rubber with a new line rubber.
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USERS GUIDE TECHNICAL INFORMATION
LEE SPECIALTIES, 2016 REV 0A-1
Appendix A: Technical Information
This appendix contains the following information for the Dual Openhole Packoff:
Spare parts list Assembly part number/line size reference table Technical drawings
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USERS GUIDE TECHNICAL INFORMATION
LEE SPECIALTIES, 2016 REV 0A-2
Accessories ListPart Description Part Number
Hand Pump AM813UU0038Hydraulic Hose AM506-A04-01010300Q1MFLub C-Wrench (ID = 10.0 in.) PM652UU1515-100ASeal Housing Extractor/Assembly Tool PM690UU0065Test Cap AM655UU0265Test Plug PM655UU00381
Spare Parts Part Description Part Number
Bottom Line Guide*
*. The XXXX ending in the part number represents wireline diameter in thousandths of an inch. See the reference table below for specific line size part numbers.
PM690UU0043-XXXXTop Line Guide PM690UU0047-XXXXTwo-Piece Hard Rubber PM679UU0042-XXXXPackoff Rubber Ring PM690UU0012Packoff Energizing Elastomer PM690UU0038Two in. Figure 1502 Seal PM934RG0005Seal Kit AM690RK0011
Line Size Reference Table Line Size (in inches) XXXX Size Designation Part Number
1/4 0250 AM690UU0011-02509/32 0281 AM690UU0011-02815/16 0313 AM690UU0011-03133/8 0375 AM690UU0011-03757/16 0438 AM690UU0011-043815/32 0469 AM690UU0011-0469
Technical DrawingsThe technical drawings show all parts, including O-rings and back-up rings. The technical drawings are located on the following pages.
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7739 Edgar Industrial WayRed Deer, Alberta
Canada T4P 3R2Ph # (403) 346-4487
Unless Otherwise Indicated: All Dimensions in Inches. 125 rms Finish Min.
Weight:
of
Drawing:
Checked By:
Exclusive Property Of Lee Specialties Considered Confidential And May Not Be Copied Or Reproduced Without Written Consent Of Lee Specialties Limited
Check Date:Drawn By:
Designer: Date:
Sheet:
REVISION HISTORY
REV. DESCRIPTION DATE APPROVED
Revision:
2 AM690UU0011-XXXX
Dual Openhole Packoff 3K 6.375" Type H 9.0"-4(7.50")
1
GF 12/1/2015
0
MSE 3/4/2015
382 lbmass
0 Prototype 11/24/2015 MSE
Status: Released
AM690UU0011-XXXX
Appr'd By: GF Approved Date: 12/1/2015
MSE
REV 0
Material
Spec:
Process
Spec:
x.xx `0.01 Fractional Tolerances: `1/16
Decimal Tolerances: x.xxx `0.005 Concentricity: 0.005 TIR
Lee Rev 9 Ledger
Lee Specialties
DESCRIPTIONPART NUMBERQTYITEM
Dual Openhole Packoff 3K 6.375" Type H 9.0"4(7.5") Top SubPM690UU005911
Dual Openhole Packoff 3K Seal Housing SubPM690UU006012
Dual Openhole Packoff 3K 6.375" Type H 9"4(7.5") Bottom SubPM690UU006313
Retaining NutPM690UU005114
NUT 5K 65/8" H 9.0"4(7.5") PM655UU001415
NUT 5K 6 5/8" Type H 9.00"4(7.50") Stop CollarPM655UU006116
TP 5K 65/8" H 9.0"4 (7.5") PinPM655UU011017
Dual Openhole Packoff Lockdown ScrewPM690UU006148
Dual Openhole Packoff Lockdown Pin RetainerPM690UU006249
Open Hole Packoff Energizing Elastomer PM690UU0038110
Open Hole Packoff Rubber RingPM690UU0012111
Sealing Elastomer RetainerPM690UU0048112
2 Piece "Hard" RubberPM679UU0042XXXX113
Top Line Guide RetainerPM690UU0046114
Open Hole Packoff Top Line GuidePM690UU0047XXXX115
Open Hole Packoff Bottom Line GuidePM690UU0043XXXX116
Open Hole Packoff Bottom Guide WeldmentPM690UU0055117
Open Hole Packoff Top Line Guide Screw SidePM690UU0010118
Open Hole Packoff Top Line Guide Hole SidePM690UU0009119
Dual Openhole Packoff Guard WeldmentPM690UU0064120
ORing HSN 80 2215PM933RG2215421
ORing HSN 80 2223PM933RG2223422
ORing HSN 80 2367PM933RG2367223
ORing HSN 80 2350PM933RG2350124
ORing HSN 80 2438PM933RG2438125
Backup ORing Nitrile 90 8438PM933RD8438226
ORing HSN 80 2436PM933RG2436127
Backup ORing Nitrile 90 8436PM933RD8436228
2" Weco 1502 Rubber SealPM934RG0005129
Fitting Hyd Coupler 1/4" Female Parker x FNPTPM512UU0002130
Fitting Hyd Coupler 1/4" Male Parker x FNPTPM512UU0001231
Adapter, Nipple 1/4"NPT Male x 1/4"NPT Male (Parker)PM553SD4A/4A232
Socket Head Cap Screw 1/2"13 UNC x 1.5" A574PM951MS05013150833
*Varies*PM951SB025200621034
Cap Screw 3/816 UNC x 1.25" SSPM951SB03716125435
SetScrew 3_816 UNCx0.375PM950SB03716037436
5/8 11 X 1.25 UNC GR 8 HEX HEAD CAPSCREWPM952MS06311125437
5/8" GR8 LockwasherPM954MS063438
5/8" GR8 FlatwasherPM953MS063439
Needle Valve 10K 1/2" MNPT x 1/2" FNPT Angle SSPM515SD0034140
Straight 4K #8MNPT x #4MNPT Steel HexPM553UU0753141
Swivel Hoist Ring Crosby HR125 #1016887 WLL 800 lbsPM810UU0031242
Fitting 15K 1/2" FNPT x 1/4" MNPT SSPM553SD8B4A143
7
6
5
36
29
3
23
3738
39
20
2
18
19
35
31
32
34
4
23
30
41
40
43
SEAL HOUSING SUB
SEE "PAGE 2"
42
21
33
9
22
81
-
7739 Edgar Industrial WayRed Deer, Alberta
Canada T4P 3R2Ph # (403) 346-4487
Unless Otherwise Indicated: All Dimensions in Inches. 125 rms Finish Min.
Weight:
of
Drawing:
Checked By:
Exclusive Property Of Lee Specialties Considered Confidential And May Not Be Copied Or Reproduced Without Written Consent Of Lee Specialties Limited
Check Date:Drawn By:
Designer: Date:
Sheet:
REVISION HISTORY
REV. DESCRIPTION DATE APPROVED
Revision:
2 AM690UU0011-XXXX
Dual Openhole Packoff 3K 6.375" Type H 9.0"-4(7.50")
2
GF 12/1/2015
0
MSE 3/4/2015
382 lbmass
0 Prototype 11/24/2015 MSE
Status: Released
AM690UU0011-XXXX
Appr'd By: GF Approved Date: 12/1/2015
MSE
REV 0
Material
Spec:
Process
Spec:
x.xx `0.01 Fractional Tolerances: `1/16
Decimal Tolerances: x.xxx `0.005 Concentricity: 0.005 TIR
Lee Rev 9 Ledger
Lee Specialties
DESCRIPTIONPART NUMBERQTYITEM
Open Hole Packoff Energizing Elastomer PM690UU0038110
Open Hole Packoff Rubber RingPM690UU0012111
Sealing Elastomer RetainerPM690UU0048112
2 Piece "Hard" RubberPM679UU0042XXXX113
Top Line Guide RetainerPM690UU0046114
Open Hole Packoff Top Line GuidePM690UU0047XXXX115
Open Hole Packoff Bottom Line GuidePM690UU0043XXXX116
Open Hole Packoff Bottom Guide WeldmentPM690UU0055117
ORing HSN 80 2350PM933RG2350124
ORing HSN 80 2438PM933RG2438125
Backup ORing Nitrile 90 8438PM933RD8438226
ORing HSN 80 2436PM933RG2436127
Backup ORing Nitrile 90 8436PM933RD8436228
*Varies*PM951SB025200621034
282728
2
262526
17
16
10
12
24
11
13
15
14
34
SEAL HOUSING SUB-ASSEMBLY
-
SECTION A-A
SECTION B-B
SEAL HOUSINGSUB-ASSEMBLY
SEAL HOUSINGSUB-ASSEMBLY
A
A
B
B
7739 Edgar Industrial WayRed Deer, Alberta
Canada T4P 3R2Ph # (403) 346-4487
Unless Otherwise Indicated: All Dimensions in Inches. 125 rms Finish Min.
Weight:
of
Drawing:
Checked By:
Exclusive Property Of Lee Specialties Considered Confidential And May Not Be Copied Or Reproduced Without Written Consent Of Lee Specialties Limited
Check Date:Drawn By:
Designer: Date:
Sheet:
REVISION HISTORY
REV. DESCRIPTION DATE APPROVED
Revision:
2 AM690UU0011-XXXX
Dual Openhole Packoff 3K 6.375" Type H 9.0"-4(7.50")
1
GF 12/1/2015
0
MSE 3/4/2015
381 lbmass
0 Prototype 11/24/2015 MSE
Status: Released
AM690UU0011-XXXX
Appr'd By: GF Approved Date: 12/1/2015
MSE
REV 0
MaterialSpec:
ProcessSpec:
WP 3K TP 6K
x.xx `0.01 Fractional Tolerances: `1/16
Decimal Tolerances: x.xxx `0.005 Concentricity: 0.005 TIR
Lee Rev 9 Ledger
Lee Specialties
n6.38
n6.75
2" FIGURE 1502HAMMER UNION
9.0 - 4 TPIFULL ACME
9.0 - 4 TPIFULL ACME
LOCKDOWN SCREW
HYDRAULIC INPUT FORPACKOFF OPERATION
TOP LINE GUIDE/ENTRY(WITH LUBRICATION ANDLINE CLEANING PORTS)
n1.50
NEEDLE VALVE
6.745
DUAL OPENHOLE PACKOFFASSEMBLY PART NUMBER LINE SIZE
AM687WA0011-0469 15/32"AM687WA0011-XXXX -
ACCESSORIES:
1. HAND PUMP, P/N: AM813UU00382. HYDRAULIC HOSE, P/N: AM506-A04-0101-0300-Q1MF3. LUB C-WRENCH, ID=10.0", P/N: PM652UU1515-100A4. SEAL KIT, P/N: AM690RK0011 TEST INSTRUCTIONS:
1. HYDROSTATIC BODY TEST 1.1 ASSEMBLE THE COMPONENTS IN THE PARTS LIST TOGETHER EXCLUDING THE RETAINING NUT AND THE SEAL HOUSING SUB-ASSEMBLY; 1.2 USE THE TEST/NIGHT CAP AND TEST PLUG BELOW: 1.2.1 TEST CAP, P/N: AM655UU0265 1.2.2 NIGHT CAP, P/N: AM655UU0145 1.2.3 TEST PLUG, P/N: PM655UU0381 1.3 FOLLOW THE PRESSURE TEST PROCEDURE W.I. 44.0. (HYDROSTATIC BODY TEST TO 6000 PSI)2. PACKOFF FUNCTION TEST 2.1 ASSEMBLY ALL THE COMPONENTS IN THE PARTS LIST; 2.2 USE THE PROPER SIZE TEST ROD AND TEST PLUG, PM655UU0381; 2.3 CONNECT THE HYDRAULIC HAND PUMP AND HOSE LISTED IN THE ACCESSORY LIST; 2.4 PRESSURE TEST TO THE RATED WORKING PRESSURE, 3000 PSI.
18.6
15.3
n9.8
ADDITIONAL NOTE:
THIS DUAL OPENHOLE PACKOFF LUBRICATOR AM650UU0037-XXXXAND UPPER OPENHOLE PACKOFF AM679UU0068-XXXX.
NOTE:
THE "XXXX" IN THE PART/ASSEMBLY NUMBER REPRESENTS THELINE SIZE IN THOUSANDTHS OF AN INCH.
-
SECTION D-D
SECTION E-E SECTION C-C
DETAIL F
D D
ITEM QTY PART NUMBER DESCRIPTION SK
1 1 PM690UU0059 Dual Openhole Packoff 3K 6.375" Type H 9.0"4(7.5") Top Sub
2 1 PM690UU0060 Dual Openhole Packoff 3K Seal Housing Sub
3 1 PM690UU0063 Dual Openhole Packoff 3K 6.375" Type H 9"4(7.5") Bottom Sub
4 1 PM690UU0051 Dual Openhole PAckoff Retaining Nut
5 1 PM655UU0014 NUT 5K 65/8" H 9.0"4(7.5")
6 1 PM655UU0061 NUT 5K 6 5/8" Type H 9.00"4(7.50") Stop Collar
7 1 PM655UU0110 TP 5K 65/8" H 9.0"4 (7.5") Pin
8 4 PM690UU0061 Dual Openhole Packoff Lockdown Screw
9 4 PM690UU0062 Dual Openhole Packoff Lockdown Pin Retainer
10 1 PM690UU0038 Open Hole Packoff Energizing Elastomer
11 1 PM690UU0012 Open Hole Packoff Rubber Ring
12 1 PM690UU0048 Sealing Elastomer Retainer
13 1 PM679UU0042XXXX 2 Piece "Hard" Rubber
14 1 PM690UU0046 Top Line Guide Retainer
15 1 PM690UU0047XXXX Open Hole Packoff Top Line Guide
16 1 PM690UU0043XXXX Open Hole Packoff Bottom Line Guide
17 1 PM690UU0055 Open Hole Packoff Bottom Guide Weldment
18 1 PM690UU0010 Open Hole Packoff Top Line Guide Screw Side
19 1 PM690UU0009 Open Hole Packoff Top Line Guide Hole Side
20 1 PM690UU0064 Dual Openhole Packoff Guard Weldment
21 4 PM933RG2215 ORing HSN 80 2215 X
ITEM QTY PART NUMBER DESCRIPTION SK
22 4 PM933RG2223 ORing HSN 80 2223 X
23 2 PM933RG2367 ORing HSN 80 2367 X
24 1 PM933RG2350 ORing HSN 80 2350 X
25 1 PM933RG2438 ORing HSN 80 2438 X
26 2 PM933RD8438 Backup ORing Nitrile 90 8438 X
27 1 PM933RG2436 ORing HSN 80 2436 X
28 2 PM933RD8436 Backup ORing Nitrile 90 8436 X
29 1 PM934RG0005 2" Weco 1502 Rubber Seal
30 1 PM512UU0002 Fitting Hyd Coupler 1/4" Female Parker x FNPT
31 2 PM512UU0001 Fitting Hyd Coupler 1/4" Male Parker x FNPT
32 2 PM553SD4A/4A Adapter, Nipple 1/4"NPT Male x 1/4"NPT Male (Parker)
33 8 PM951MS05013150 Cap Screw 1/2"13 UNC x 1.5" A574
34 10 PM951SB02520062 *Varies*
35 4 PM951SB03716125 Cap Screw 3/816 UNC x 1.25" SS
36 4 PM950SB03716037 SetScrew 3_816 UNCx0.375
37 4 PM952MS06311125 5/8 11 X 1.25 UNC GR 8 HEX HEAD CAPSCREW
38 4 PM954MS063 5/8" GR8 Lockwasher
39 4 PM953MS063 5/8" GR8 Flatwasher
40 1 PM515SD0034 Needle Valve 10K 1/2" MNPT x 1/2" FNPT Angle SS
41 1 PM553UU0753 Straight 4K #8MNPT x #4MNPT Steel Hex
42 2 PM810UU0031 Swivel Hoist Ring Crosby HR125 #1016887 WLL 800 lbs
EE
C
C
F
7739 Edgar Industrial WayRed Deer, Alberta
Canada T4P 3R2Ph # (403) 346-4487
Unless Otherwise Indicated: All Dimensions in Inches. 125 rms Finish Min.
Weight:
of
Drawing:
Checked By:
Exclusive Property Of Lee Specialties Considered Confidential And May Not Be Copied Or Reproduced Without Written Consent Of Lee Specialties Limited
Check Date:Drawn By:
Designer: Date:
Sheet:
REVISION HISTORY
REV. DESCRIPTION DATE APPROVED
Revision:
2 AM690UU0011-XXXX
Dual Openhole Packoff 3K 6.375" Type H 9.0"-4(7.50")
2
GF 12/1/2015
0
MSE 3/4/2015
381 lbmass
0 Prototype 11/24/2015 MSE
Status: Released
AM690UU0011-XXXX
Appr'd By: GF Approved Date: 12/1/2015
MSE
REV 0
MaterialSpec:
ProcessSpec:
WP 3K TP 6K
x.xx `0.01 Fractional Tolerances: `1/16
Decimal Tolerances: x.xxx `0.005 Concentricity: 0.005 TIR
Lee Rev 9 Ledger
Lee Specialties
1819
3132
1
3
5
7
4
37
39
38
20
29
6
36
40
41
30
23
3534
24
12
26 25 26
1514
13
11
10
2
16
28 27 28
23
17
33
8
9
21
22
20
42
34
-
Lee Specialties 2016
CANADA - Head Office & Manufacturing7883 Edgar Industrial Way, Red Deer, AB, CANADA T4P 3R2Tel: 1.403.346.4487 Fax: [email protected]
USA - Main Office & Manufacturing 5119 Hiltonview Drive, P.O. Box 691693
Tel: 1.281.519.1719800 number: 1.866.243.9705Fax: 1.281.587.0865Houston, TX, USA [email protected]
USA - RentalsYorktown, TX 78164 USA - Tel: 1.361.564.2907Youngsville, LA 70592-5576 USA - Tel: 1.337.856.0070
Table of ContentsAbout This Document1.1 Video Tutorial for the 3D Tool Bar
SafetyDescription & Specifications3.1 Description3.1.1 Interactive 3D Model
3.2 Specifications
Product Installation & Operation4.1 Pre-Operation Assembly4.2 Pressure Testing4.3 Function Testing4.4 Operation.4.5 Dual Openhole Packoff Seal Housing Transfer
Maintenance & Troubleshooting5.1 Maintenance Required During Operation5.2 Maintenance Required After Each Job5.3 Disassembly5.3.1 Removal of the Seal Housing Sub5.3.2 Disassembly of the Seal Housing Sub-Assembly5.3.3 Disassembly of the Main Assembly
5.4 Assembly5.5 Troubleshooting
Technical InformationAccessories ListSpare PartsLine Size Reference TableTechnical Drawings