Am690uu0011 dual openhole packoff electronic copy

48
DUAL OPENHOLE PACKOFF ASSEMBLY NUMBER: AM690UU0011 USER S GUIDE

description

Just another User's Guide done up by us at www.alberta-writer.com for our very good friends over at Lee Specialties. This is their Dual Openhole Packoff. It is designed to seal around a static wireline cable and is installed on top of a BOP or a shooting nipple. It allows extra lubricators (risers) to be added to a pressure control stack as required while keeping the well isolated.

Transcript of Am690uu0011 dual openhole packoff electronic copy

  • DUAL OPENHOLE PACKOFFASSEMBLY NUMBER: AM690UU0011

    USERS GUIDE

  • Revision InformationRevision Date Released Description of Changes SME(s)/Reviewer(s)/Approver(s)Rev 0 March 2016 Changes to document layout Melvin Enriquez

    DisclaimerLee Specialties has made every effort to ensure that this document contains accurate and current information. This document is intended to be used in conjunction with a complete training program and on-site supervision. Lee Specialties does not warrant or guarantee that the information contained herein is either complete or accurate in every respect. The reader hereby protects, indemnifies and holds harmless Lee Specialties together with its officers, employees and agents from and against all liability for personal injury, death or property damage to any person arising directly or indirectly from the use by the reader of the information contained in the document.

    Contact InformationIf you have any questions that are not covered by the contents of this manual please let us know:

    Head Office & Manufacturing - CANADA7883 Edgar Industrial Way, Red Deer, Alberta, Canada T4P 3R2Telephone: 1.403.346.4487Fax: 1.403.347.3312Business Hours: Monday to Friday, 08:00 - 16:00 (Mountain Standard Time - MST)General information: [email protected] (24-hour service)website: www.leespecialties.com

    Main Office & Manufacturing - USA5119 Hiltonview Drive. P.O. Box 691693, Houston TX 77086 USATelephone: 1.281.519.1719Fax: 1.281.587.0865Business Hours: Monday to Friday, 08:00 - 16:00 (Central Daylight Time - CDT)General information: [email protected] (24-hour service)website: www.leespecialties.com

    Copyright InformationCopyright Lee Specialties. All rights reserved.

    ConfidentialThis document and the proprietary information herein are the property of Lee Specialties. It shall not be disclosed nor copied, in whole or in part, without the written consent of Lee Specialties.Unauthorized transmission, reproduction, transcription, or retrieval system storage in any form is prohibited.

  • USERS GUIDE TABLE OF CONTENTS

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    Table of ContentsSection 1: About This Document .................................................................................. 11.1 Video Tutorial for the 3D Tool Bar......................................................................................... 1Section 2: Safety ............................................................................................................. 2Section 3: Description & Specifications ....................................................................... 43.1 Description .............................................................................................................................. 4

    3.1.1 Interactive 3D Model........................................................................................................ 53.2 Specifications.......................................................................................................................... 6Section 4: Product Installation & Operation................................................................. 74.1 Pre-Operation Assembly ........................................................................................................ 74.2 Pressure Testing..................................................................................................................... 84.3 Function Testing ..................................................................................................................... 84.4 Operation. ................................................................................................................................ 94.5 Dual Openhole Packoff Seal Housing Transfer.................................................................... 9Section 5: Maintenance & Troubleshooting ............................................................... 135.1 Maintenance Required During Operation ........................................................................... 135.2 Maintenance Required After Each Job ............................................................................... 135.3 Disassembly .......................................................................................................................... 14

    5.3.1 Removal of the Seal Housing Sub................................................................................. 155.3.2 Disassembly of the Seal Housing Sub-Assembly.......................................................... 175.3.3 Disassembly of the Main Assembly............................................................................... 21

    5.4 Assembly ............................................................................................................................... 265.5 Troubleshooting.................................................................................................................... 37Appendix A: Technical Information ...........................................................................A-1Accessories List.........................................................................................................................A-2Spare Parts ................................................................................................................................A-2Line Size Reference Table ........................................................................................................A-2Technical Drawings ...................................................................................................................A-2

  • USERS GUIDE DUAL OPENHOLE PACKOFF

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    Section 1: About This DocumentThis document contains the following information for the Dual Openhole Packoff:

    System/product description and specifications General safety information Installation and use information Maintenance schedules and procedures Technical drawings with parts information

    1.1 Video Tutorial for the 3D Tool BarWatch the short video to learn how to use the tool bar associated with the interactive 3D model located in Section 3: Description & Specifications. Click on the LOADING image below to start the video. For best results, maximize the width of the PDF file you are viewing. See heading 3.1.1 Interactive 3D Model on page 5.

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    Section 2: SafetyAll personnel must be aware of the dangers related to the operation and maintenance of well site equipment, as well as to site-specific hazards. The following are critical to well site safety:

    The wearing of personal protective equipment (PPE) Regular safety orientations Correct use and handling of lifting equipment

    HydraulicsPressurized hydraulic systems store energy capable of exerting extreme force. Serious injuries or even death can occur as a result of improper use or mishandling of such equipment.To minimize the dangers of equipment operation and maintenance:

    Perform all required pre-start checks and inspections Ensure that all lines and hoses are connected correctly to prevent

    any unintended operation of the equipment Shut down the equipment and release pressure from the system

    before performing any kind of maintenance or disconnecting any hydraulic lines

    Never use your hands to try and detect a pinhole leak. Always use a piece of wood or cardboard, and wear safety glasses, a face shield, or both

    The following safety notices have been added to this manual, however these notices do not replace proper training on equipment or well site safety procedures.

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    EnvironmentalSome of the fluids used in the operation and maintenance of the equipment can be harmful to the environment if not handled correctly. To minimize risk to the environment:

    Dispose of waste fluids in accordance with applicable guidelines and regulations

    Clean up spilled fluids in accordance with applicable guidelines and regulations

    Report spills in accordance with applicable guidelines and regula-tions to the appropriate authorities

    Symbol DefinitionDANGER! This symbol and paragraph indicate a risk of serious injury or death to personnel.

    WARNING! This symbol and paragraph indicate a risk of severe damage to equipment.

    CAUTION: This symbol and paragraph indicate a risk of moderate injury to personnel or damage to equipment.

    IMPORTANT: This symbol and paragraph indicate a piece of important information.

    NOTE: This paragraph indicates useful information that will allow the user to complete tasks quickly and efficiently.

  • USERS GUIDE DUAL OPENHOLE PACKOFF

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    Section 3: Description & Specifications3.1 Description

    Figure 3-1: Dual Openhole Packoff

    1. Top Line Guide2. Swivel Hoist Ring3. Locking Screw

    4. Needle Valve & Hydraulic Input5. 2 in. 1502 Hammer Union

    The Lee Specialties, Dual Openhole Packoff is designed to seal around a static wireline cable and is installed on top of a BOP or a shooting nipple. The Dual Openhole Packoff also allows for extra riser/lubricator sections to be safely added to the pressure control stack as required, such as when the well takes a kick (is introduced to unexpected pressure). It is also a means of equalizing pressure between the well and the pressure control stack for safe extraction of a tool string.Some of the Packoffs components are split or slotted to facilitate assembly and operations. After the initial wireline run, the Seal Housing Sub assembly can be lifted by way of the cable head. The Seal Housing Sub remains around the cable while tools are laid down.An air injection line cleaner and line lubrication ports are integral to the top line guide. A hydraulic hand pump is required to operate the Packoff.

  • USERS GUIDE DESCRIPTION & SPECIFICATIONS

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    3.1.1 Interactive 3D ModelClick on the image below to see an interactive 3D model. You can use this model to see how the Dual Openhole Packoff works and to order replacement parts. See heading heading 1.1 Video Tutorial for the 3D Tool Bar on page 1 for a tutorial on how to use the 3D tool bar.

  • USERS GUIDE DESCRIPTION & SPECIFICATIONS

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    3.2 Specifications The Dual Openhole Packoff is designed for standard service unless otherwise requested. Please specify line size, connection type, and the diameter that you require when ordering your Dual Openhole Packoff.

    SPECIFICATIONSPart Number*

    *. The XXXX ending in the part number represents wireline diameter in thousandths of an inch. See the Line Size Reference Table on page A-2 in Appendix A: Technical Information for specific line size part numbers.

    AM690UU0011-XXXXPart Description Dual Open-Hole PackoffWorking Pressure 3,000 PSI (20.6 MPa)Test Pressure 6,000 PSI (41.3 MPa)Temperature Rating -20250F (-29121C)Inside Diamater 6.375 in. (6.75 in. riser ID)Weight 381 lb (172.82 kg)Top Connection Type-H 9.00 in. -4 (7.50 in.) quick unionBottom Connection Type-H 9.00 in. -4 (7.50 in.) quick unionTotal Length 43 in. (109.22 cm)Makeup Length 38.5 in. (97.79 cm)Well Service Standard

    WARNING: This product is not designed for servicing sour wells!

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    Section 4: Product Installation & OperationNOTE: Use the technical drawings found in Appendix A: Technical Information or the 3D model found in heading 3.1.1 Interactive 3D Model on page 5 to view part locations and information.

    4.1 Pre-Operation AssemblyThe Dual Openhole Packoff is designed to seal around a static wireline cable and is placed above a BOP or a shooting nipple.NOTE: When you assemble the pressure control stack at the job site, keep all parts clean and protected. Use a piece of wood or other suitable material to keep components off the ground.Install components in the following order:

    1. Insert the wireline cable through the top of the Seal Housing Sub (PM690UU0060) and push the cable through the line rubbers and out through the bottom of the assembly.2. Install the Bottom Line Guide (PM690UU0042), the line rubbers, and the Top Line Guide (PM690UUUU0047) into the union and thread it into the cylinder cap until the Top Line Guide seats over the piston.3. Continue to thread the line through the other components of the pressure control stack as required.4. Connect the Dual Openhole Packoff to the equipment below it.

  • USERS GUIDE PRODUCT INSTALLATION & OPERATION

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    4.2 Pressure TestingDANGER! When pressure testing the Dual

    Openhole Packoff, all plugs and connections must have a pressure rating that meets or exceeds 3000 PSI (20.7 MPa). Connections and plugs rated lower than 3000 PSI can result in the plugs and connections shearing and becoming projectiles, which could result in injury or death.

    IMPORTANT: Follow your organizations operating requirements and the requirements of local laws, policies, and regulations when pressure testing the Dual Openhole Packoff.

    4.3 Function TestingThe following procedure explains how to function test the Dual Openhole Packoff.

    IMPORTANT: The following test procedure does not supersede your organizations operating requirements. Nor does this test procedures supersede the requirements of local laws, policies, or regulations.

    Required Parts: Test Rod (Lee part number: PM655UU0381)

    1. Thread the bottom nut over the Test Plug (PM655UU00381).2. Plug the two inch figure 1502 side port.3. Thread in the test rod.

    NOTE: Select the correct test rod size by matching it to the size of the line rubber (see the Line Size Reference Table heading in Appendix A: Technical Information on page A-2) for more information.)4. Connect a hand pump to the hydraulic input that is located under the Needle Valve.5. Open the Needle Valve.6. Use the hand pump to function the Dual Openhole Packoff closed and open.

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    4.4 Operation.Use this procedure when the wireline is not moving.

    1. Install the Dual Openhole Packoff as required in the pressure control stack.

    NOTE: Installation is usually above a BOP or a shooting nipple.2. Connect a hydraulic hose between the Dual Openhole Packoff input connector (located under the Needle Valve) and a hand pump.3. At the hand pump, turn the thumbscrew clockwise. This enables the hand pump to build pressure.4. Stroke the pump handle to apply enough pressure to the line rubbers to form a secure seal around the wireline cable.5. When you are ready to continue operations, turn the thumbscrew counter-clockwise to release pressure on the line rubbers.

    4.5 Dual Openhole Packoff Seal Housing TransferUse this procedure when lubricators/risers need to be added during operations.Required Tools:

    Ratcheting wrench 3/4 inch socket for Lockdown Screws

    1. Ensure that the Dual Openhole Packoff (lower packoff) is engaged.

  • USERS GUIDE PRODUCT INSTALLATION & OPERATION

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    2. Cut the wireline cable making sure that is of a sufficient length to exit the top of the Upper Packoff while leaving enough length to connect a lifting device to the top of the cable.3. Thread the wireline cable through the pressure control stack and through the Upper Packoff.

    4. Function the Upper Packoff closed.5. Equalize pressure between the top and bottom section of the Lower Packoff by releasing the Bottom Packoff seal.

    NOTE: Other ways of equalizing pressure may be used.

  • USERS GUIDE PRODUCT INSTALLATION & OPERATION

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    6. Close the Lower Packoff needle valve.

    7. Once pressure is equalized, use a 3/4 inch socket to disengage all four Lockdown screws by turning them counter-clockwise.

  • USERS GUIDE PRODUCT INSTALLATION & OPERATION

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    8. Lift the tool string together with the Seal Housing Sub.CAUTION: Do not use an impact wrench on the

    Lockdown Screws. Using an impact can result in stripped threads.

  • USERS GUIDE DUAL OPENHOLE PACKOFF

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    Section 5: Maintenance & TroubleshootingFollow maintenance schedules closely to help ensure safety and tool functionality.

    5.1 Maintenance Required During Operation Inspect the Dual Openhole Packoff line rubbers at every opportunity.

    Replace them if they are damaged or worn. Inspect the upper and lower line guides every tenth run. Replace them if

    they are damaged or worn.CAUTION: A misaligned wireline cable can cause

    uneven wear to the line guides.

    5.2 Maintenance Required After Each Job Disassemble the Dual Openhole Packoff and clean all parts. Inspect for

    wear and corrosion. Replace all seals. Inspect the body paint and repair if necessary.

    NOTE: Paint helps to prevent corrosion and deterioration.

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    5.3 DisassemblyPersonal Protective Equipment: Safety gloves Safety glasses Steel-Toed safety bootsNotes Set the assembly upright on an even and clean working area. It is ideal to have a stump to facilitate this procedure. Disassemble and clean the Packoff after each job. If you must disassemble the Packoff at the job site, keep all parts clean and

    protected. Use a piece of wood or other suitable material to keep components off the ground.

    Tools Required Open-Hole Packoff Tool, P/N: PM690MI0065 Allen Key set 15/16 wrench 3/4 wrench O-ring pick Strap wrench Chain vise Sling Rubber mallet Pry bar

    DANGER! NEVER perform any maintenance, repair, or troubleshooting procedures while the equipment is under pressure.

  • USERS GUIDE MAINTENANCE & TROUBLESHOOTING

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    5.3.1 Removal of the Seal Housing Sub1. Use a 3/4 in. socket and ratchet to disengage all four Lockdown Screws

    (PM690UU0061) securing the Seal Housing Sub (PM690UU0060) to the Top Sub (PM690UU0059).

    2. Using an Allen key, remove the screws securing the Top Line Guide assembly (PM690UU0009 & PM690UU0010) and remove the Line Guide.

    3. Attach the Open-Hole Packoff extractor tool (PM690UU0065).

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    4. Slightly loosen the Retaining Nut (PM690UU0051) to create enough clearance to retract the Seal Housing Sub.

    5. Tighten down the screws on the Extractor Tool to pull out the Seal Hous-ing assembly.

    6. Repeat steps 4 and 5 until the Seal Housing Sub is fully retracted with the seal disengaged.

    7. Unthread and remove the Retaining Nut (PM690UU0051).

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    8. Lift the Seal Housing Sub assembly up and out of the main assembly.

    5.3.2 Disassembly of the Seal Housing Sub-Assembly1. Secure the Seal Housing Sub Assembly in a chain vise. Use rag as a

    cushion so that the chain does not damage the surface.

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    2. Attach the Extractor/Packoff Tool (PM690UU0065).

    3. Using the Openhole Packoff Tool, remove the Top Line Guide Retainer (PM690UU0046).

    4. Remove the Hard Rubber insert (PM679UU0042-XXXX).

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    5. Remove the Rubber Ring (PM690UU0012).

    6. Remove the Bottom Line Guide (PM690UU0043-XXXX).

    7. Remove the Bottom Guide Weldment (PM690UU0055).

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    8. Remove the Elastomer retainer (PM690UU0048).

    9. Remove the Energizing Elastomer (PM690UU0038).

    10. Inspect all the components for wear, corrosion and damage. Replace parts as required.

    WARNING! Do not re-use O-rings as it is difficult to correctly gauge damage and wear. Doing so may compromise the integrity of the seal.

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    5.3.3 Disassembly of the Main Assembly1. Using an Allen key, remove the socket head cap screws securing the four

    Lockdown Pin Retainers (PM690UU0062) to the Top Sub (PM690UU0059).

    2. Carefully, use a pry bar to remove all four of the Lockdown Pin Retainers from the Top Sub.

    CAUTION: Be careful not to damage the sealing surface of the retainer.

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    3. Place each of the Lockdown Screw Retainers into a vise and then disassemble the Lockdown Screws (PM690UU0061). Inspect the Screws and the Retainers for damage and wear, replace as necessary.

    4. Secure the main assembly in a chain vise.NOTE: Make sure to use a vise capable of handling the assemblys weight of 381 lb (127.8 kg).

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    5. Use an Allen key, to remove the bottom union nut collar set screws (PM950SB0037-16-037).

    6. Remove the bottom union Stop Collar nut (PM655UU0061).

    7. Remove the bottom union nut (PM655UU0014).

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    8. Secure the Bottom Sub in a vise and unthread the Top Sub (PM690UU0059) from the Bottom Sub (PM690UU0063).

    9. Carefully remove the Top Sub from the vise and set it upright on a workbench.

    10. Carefully remove the four cap screws securing the Guard (PM690UU0064) to the Top Sub.

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    11. Slide the Guard down and off of the Top Sub.

    12. Remove the Needle Valve (PM515SD0034) and valve fittings.

    13. Remove the Hoist Rings (PM810UU0031).

    14. Inspect all components for wear, corrosion, and damage. Replace damaged components as required.

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    5.4 AssemblyNotes Assemble all components that shows no sign of damage or excessive wear Replace all O-rings. Never re-use O-rings Lubricate O-rings and all sealing surfaces for smooth assembly. Apply an anti-seize/thread compound to all threaded connections.

    IMPORTANT: Refer to the technical drawing(s) in Appendix A: Technical Information for component information/location.

    1. Install and position all O-rings and backup O-rings as per the technical the drawings.

    2. Use an Allen key to screw the two Hoist Rings (PM810UU0031) into the Top Sub (PM690UU0059).

    3. Use cap screws with flat and lock washers to attach the Pin Guard (PM690UU0064) to the Top Sub.

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    4. Secure the Top Sub in a chain vise.

    5. Insert an O-ring (PM933RG2367) into the Top Sub and then use a strap wrench to thread the Bottom Sub (PM690UU0063) into the Top Sub.

    NOTE: Using a pipe support for the Bottom Sub will facilitate assembly.

    6. Assemble the nut (PM655UU0014) and nut stop collar (PM655UU0061) to the bottom sub.

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    7. Secure the Stop Collar using an Allen key to install the four set screws.

    8. Insert the two inch figure 1502 seal (PM934RG0005) in the side port.

    9. Carefully remove the assembly from the vise then place it upright on even ground.

    NOTE: It is ideal to secure the assembly on a stump.10. Insert an O-ring (PM933RG2223) on to the Pin Retainer stump and insert

    an O-ring in the Pin Retainer channel; now assemble the Lockdown Pin Retainer (PM690UU0062) and the Lockdown Screw (PM690UU0061).

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    11. Attach the Lockdown Screw sub-assembly to the Top Sub using two Cap screws.

    12. Ensure that the Lockdown Screws are in the retracted position and are clear of the bore.

    13. Attach the Needle Valve (PM515SD0034) and the hydraulic fittings to the Top Sub.

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    14. Assemble the Seal Housing Sub assembly.a. Secure the Seal Housing Sub (PM690UU0060) in a chain vise.

    NOTE: Use rag to prevent damaging the contact surface.

    b. Install O-ring (PM933RG2438) between two backup O-rings (PM933RD8438).

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    c. Install O-ring (PM933RG2436) between to backup O-rings (PM933RD8436).

    d. Insert the Energizing Elastomer (PM690UU0038) into the Seal Housing Sub.

    e. Insert the Sealing Elastomer Retainer (PM690UU0048) with the O-ring (PM933RG2350) into the Housing Sub.

    f. remove the housing sub from the vise.

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    15. Insert the Housing Sub into the Top Sub using the alignment guide marks. This ensures that the Lockdown Screws are aligned with their associated threaded holes.

    NOTE: You may need to use a rubber mallet to tap the Housing Sub in to position.

    16. Tighten all four Lockdown Screws to secure the Housing Sub in position.

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    17. Insert the Bottom Guide Weldment (PM690UU0055).

    18. Install the Bottom Line Guide (PM690UU0043-XXXX).

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    19. Insert the Packoff Rubber Ring (PM690UU0012).

    20. Insert the Packoff Hard Rubber (PM679UU0042-XXXX) in to the Rubber Ring.

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    21. Use an Allen key and four cap screws to secure the Top Line Guide Retainer (PM690UU0046) to the Top Line Guide (PM690UU0047).

    22. Using the Openhole Packoff Assembly Tool (PM690UU0065), tighten the Top Line Guide Retainer (assembled in the step above) into the Seal Housing Sub and tighten the nuts until the end surfaces are flush.

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    23. Using four cap screws, install the Top Line Guide (PM690UU0009 and PM690UU0010) to the Top Line Guide Retainer (PM690UU0046).

    24. Thread the Retaining Nut (PM690UU0051) on to the Top Sub.

    25. Thread the line lubrication fittings into the sides of the Top Line Guide.

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    5.5 TroubleshootingPROBLEM POSSIBLE CAUSE(S) POSSIBLE SOLUTION(S)

    No noticeable resistance against line rubbers when functioned with the hydraulic hand pump.

    Hand pump is malfunctioning Needle valve is not open Hand pump requires hydraulic

    oil

    Check the hand pump for damage and replace as necessary.Ensure that the needle valve is fully open.Add hydraulic oil to the hand pump reservoir.

    Loss of hand pump hydraulic oil.

    The Energizing Elastomer (PM690UU0038) is not compressing properly causing the hydraulic oil to leak out of the system

    Tighten the Top Line Guide Retainer (PM690UU0046) using the Openhole Packoff Tool (PM690UU0065), tighten the Top Line Guide Retainer into the Seal Housing Sub until the end surfaces are flush.

    Hydraulics are operating correctly, but a seal cannot be achieved.

    Wrong size of line rubber is installed

    Excessively worn line rubberReplace the line rubber with the correctly sized rubber for the line in use.Replace the worn line rubber with a new line rubber.

  • USERS GUIDE TECHNICAL INFORMATION

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    Appendix A: Technical Information

    This appendix contains the following information for the Dual Openhole Packoff:

    Spare parts list Assembly part number/line size reference table Technical drawings

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    Accessories ListPart Description Part Number

    Hand Pump AM813UU0038Hydraulic Hose AM506-A04-01010300Q1MFLub C-Wrench (ID = 10.0 in.) PM652UU1515-100ASeal Housing Extractor/Assembly Tool PM690UU0065Test Cap AM655UU0265Test Plug PM655UU00381

    Spare Parts Part Description Part Number

    Bottom Line Guide*

    *. The XXXX ending in the part number represents wireline diameter in thousandths of an inch. See the reference table below for specific line size part numbers.

    PM690UU0043-XXXXTop Line Guide PM690UU0047-XXXXTwo-Piece Hard Rubber PM679UU0042-XXXXPackoff Rubber Ring PM690UU0012Packoff Energizing Elastomer PM690UU0038Two in. Figure 1502 Seal PM934RG0005Seal Kit AM690RK0011

    Line Size Reference Table Line Size (in inches) XXXX Size Designation Part Number

    1/4 0250 AM690UU0011-02509/32 0281 AM690UU0011-02815/16 0313 AM690UU0011-03133/8 0375 AM690UU0011-03757/16 0438 AM690UU0011-043815/32 0469 AM690UU0011-0469

    Technical DrawingsThe technical drawings show all parts, including O-rings and back-up rings. The technical drawings are located on the following pages.

  • 7739 Edgar Industrial WayRed Deer, Alberta

    Canada T4P 3R2Ph # (403) 346-4487

    Unless Otherwise Indicated: All Dimensions in Inches. 125 rms Finish Min.

    Weight:

    of

    Drawing:

    Checked By:

    Exclusive Property Of Lee Specialties Considered Confidential And May Not Be Copied Or Reproduced Without Written Consent Of Lee Specialties Limited

    Check Date:Drawn By:

    Designer: Date:

    Sheet:

    REVISION HISTORY

    REV. DESCRIPTION DATE APPROVED

    Revision:

    2 AM690UU0011-XXXX

    Dual Openhole Packoff 3K 6.375" Type H 9.0"-4(7.50")

    1

    GF 12/1/2015

    0

    MSE 3/4/2015

    382 lbmass

    0 Prototype 11/24/2015 MSE

    Status: Released

    AM690UU0011-XXXX

    Appr'd By: GF Approved Date: 12/1/2015

    MSE

    REV 0

    Material

    Spec:

    Process

    Spec:

    x.xx `0.01 Fractional Tolerances: `1/16

    Decimal Tolerances: x.xxx `0.005 Concentricity: 0.005 TIR

    Lee Rev 9 Ledger

    Lee Specialties

    DESCRIPTIONPART NUMBERQTYITEM

    Dual Openhole Packoff 3K 6.375" Type H 9.0"4(7.5") Top SubPM690UU005911

    Dual Openhole Packoff 3K Seal Housing SubPM690UU006012

    Dual Openhole Packoff 3K 6.375" Type H 9"4(7.5") Bottom SubPM690UU006313

    Retaining NutPM690UU005114

    NUT 5K 65/8" H 9.0"4(7.5") PM655UU001415

    NUT 5K 6 5/8" Type H 9.00"4(7.50") Stop CollarPM655UU006116

    TP 5K 65/8" H 9.0"4 (7.5") PinPM655UU011017

    Dual Openhole Packoff Lockdown ScrewPM690UU006148

    Dual Openhole Packoff Lockdown Pin RetainerPM690UU006249

    Open Hole Packoff Energizing Elastomer PM690UU0038110

    Open Hole Packoff Rubber RingPM690UU0012111

    Sealing Elastomer RetainerPM690UU0048112

    2 Piece "Hard" RubberPM679UU0042XXXX113

    Top Line Guide RetainerPM690UU0046114

    Open Hole Packoff Top Line GuidePM690UU0047XXXX115

    Open Hole Packoff Bottom Line GuidePM690UU0043XXXX116

    Open Hole Packoff Bottom Guide WeldmentPM690UU0055117

    Open Hole Packoff Top Line Guide Screw SidePM690UU0010118

    Open Hole Packoff Top Line Guide Hole SidePM690UU0009119

    Dual Openhole Packoff Guard WeldmentPM690UU0064120

    ORing HSN 80 2215PM933RG2215421

    ORing HSN 80 2223PM933RG2223422

    ORing HSN 80 2367PM933RG2367223

    ORing HSN 80 2350PM933RG2350124

    ORing HSN 80 2438PM933RG2438125

    Backup ORing Nitrile 90 8438PM933RD8438226

    ORing HSN 80 2436PM933RG2436127

    Backup ORing Nitrile 90 8436PM933RD8436228

    2" Weco 1502 Rubber SealPM934RG0005129

    Fitting Hyd Coupler 1/4" Female Parker x FNPTPM512UU0002130

    Fitting Hyd Coupler 1/4" Male Parker x FNPTPM512UU0001231

    Adapter, Nipple 1/4"NPT Male x 1/4"NPT Male (Parker)PM553SD4A/4A232

    Socket Head Cap Screw 1/2"13 UNC x 1.5" A574PM951MS05013150833

    *Varies*PM951SB025200621034

    Cap Screw 3/816 UNC x 1.25" SSPM951SB03716125435

    SetScrew 3_816 UNCx0.375PM950SB03716037436

    5/8 11 X 1.25 UNC GR 8 HEX HEAD CAPSCREWPM952MS06311125437

    5/8" GR8 LockwasherPM954MS063438

    5/8" GR8 FlatwasherPM953MS063439

    Needle Valve 10K 1/2" MNPT x 1/2" FNPT Angle SSPM515SD0034140

    Straight 4K #8MNPT x #4MNPT Steel HexPM553UU0753141

    Swivel Hoist Ring Crosby HR125 #1016887 WLL 800 lbsPM810UU0031242

    Fitting 15K 1/2" FNPT x 1/4" MNPT SSPM553SD8B4A143

    7

    6

    5

    36

    29

    3

    23

    3738

    39

    20

    2

    18

    19

    35

    31

    32

    34

    4

    23

    30

    41

    40

    43

    SEAL HOUSING SUB

    SEE "PAGE 2"

    42

    21

    33

    9

    22

    81

  • 7739 Edgar Industrial WayRed Deer, Alberta

    Canada T4P 3R2Ph # (403) 346-4487

    Unless Otherwise Indicated: All Dimensions in Inches. 125 rms Finish Min.

    Weight:

    of

    Drawing:

    Checked By:

    Exclusive Property Of Lee Specialties Considered Confidential And May Not Be Copied Or Reproduced Without Written Consent Of Lee Specialties Limited

    Check Date:Drawn By:

    Designer: Date:

    Sheet:

    REVISION HISTORY

    REV. DESCRIPTION DATE APPROVED

    Revision:

    2 AM690UU0011-XXXX

    Dual Openhole Packoff 3K 6.375" Type H 9.0"-4(7.50")

    2

    GF 12/1/2015

    0

    MSE 3/4/2015

    382 lbmass

    0 Prototype 11/24/2015 MSE

    Status: Released

    AM690UU0011-XXXX

    Appr'd By: GF Approved Date: 12/1/2015

    MSE

    REV 0

    Material

    Spec:

    Process

    Spec:

    x.xx `0.01 Fractional Tolerances: `1/16

    Decimal Tolerances: x.xxx `0.005 Concentricity: 0.005 TIR

    Lee Rev 9 Ledger

    Lee Specialties

    DESCRIPTIONPART NUMBERQTYITEM

    Open Hole Packoff Energizing Elastomer PM690UU0038110

    Open Hole Packoff Rubber RingPM690UU0012111

    Sealing Elastomer RetainerPM690UU0048112

    2 Piece "Hard" RubberPM679UU0042XXXX113

    Top Line Guide RetainerPM690UU0046114

    Open Hole Packoff Top Line GuidePM690UU0047XXXX115

    Open Hole Packoff Bottom Line GuidePM690UU0043XXXX116

    Open Hole Packoff Bottom Guide WeldmentPM690UU0055117

    ORing HSN 80 2350PM933RG2350124

    ORing HSN 80 2438PM933RG2438125

    Backup ORing Nitrile 90 8438PM933RD8438226

    ORing HSN 80 2436PM933RG2436127

    Backup ORing Nitrile 90 8436PM933RD8436228

    *Varies*PM951SB025200621034

    282728

    2

    262526

    17

    16

    10

    12

    24

    11

    13

    15

    14

    34

    SEAL HOUSING SUB-ASSEMBLY

  • SECTION A-A

    SECTION B-B

    SEAL HOUSINGSUB-ASSEMBLY

    SEAL HOUSINGSUB-ASSEMBLY

    A

    A

    B

    B

    7739 Edgar Industrial WayRed Deer, Alberta

    Canada T4P 3R2Ph # (403) 346-4487

    Unless Otherwise Indicated: All Dimensions in Inches. 125 rms Finish Min.

    Weight:

    of

    Drawing:

    Checked By:

    Exclusive Property Of Lee Specialties Considered Confidential And May Not Be Copied Or Reproduced Without Written Consent Of Lee Specialties Limited

    Check Date:Drawn By:

    Designer: Date:

    Sheet:

    REVISION HISTORY

    REV. DESCRIPTION DATE APPROVED

    Revision:

    2 AM690UU0011-XXXX

    Dual Openhole Packoff 3K 6.375" Type H 9.0"-4(7.50")

    1

    GF 12/1/2015

    0

    MSE 3/4/2015

    381 lbmass

    0 Prototype 11/24/2015 MSE

    Status: Released

    AM690UU0011-XXXX

    Appr'd By: GF Approved Date: 12/1/2015

    MSE

    REV 0

    MaterialSpec:

    ProcessSpec:

    WP 3K TP 6K

    x.xx `0.01 Fractional Tolerances: `1/16

    Decimal Tolerances: x.xxx `0.005 Concentricity: 0.005 TIR

    Lee Rev 9 Ledger

    Lee Specialties

    n6.38

    n6.75

    2" FIGURE 1502HAMMER UNION

    9.0 - 4 TPIFULL ACME

    9.0 - 4 TPIFULL ACME

    LOCKDOWN SCREW

    HYDRAULIC INPUT FORPACKOFF OPERATION

    TOP LINE GUIDE/ENTRY(WITH LUBRICATION ANDLINE CLEANING PORTS)

    n1.50

    NEEDLE VALVE

    6.745

    DUAL OPENHOLE PACKOFFASSEMBLY PART NUMBER LINE SIZE

    AM687WA0011-0469 15/32"AM687WA0011-XXXX -

    ACCESSORIES:

    1. HAND PUMP, P/N: AM813UU00382. HYDRAULIC HOSE, P/N: AM506-A04-0101-0300-Q1MF3. LUB C-WRENCH, ID=10.0", P/N: PM652UU1515-100A4. SEAL KIT, P/N: AM690RK0011 TEST INSTRUCTIONS:

    1. HYDROSTATIC BODY TEST 1.1 ASSEMBLE THE COMPONENTS IN THE PARTS LIST TOGETHER EXCLUDING THE RETAINING NUT AND THE SEAL HOUSING SUB-ASSEMBLY; 1.2 USE THE TEST/NIGHT CAP AND TEST PLUG BELOW: 1.2.1 TEST CAP, P/N: AM655UU0265 1.2.2 NIGHT CAP, P/N: AM655UU0145 1.2.3 TEST PLUG, P/N: PM655UU0381 1.3 FOLLOW THE PRESSURE TEST PROCEDURE W.I. 44.0. (HYDROSTATIC BODY TEST TO 6000 PSI)2. PACKOFF FUNCTION TEST 2.1 ASSEMBLY ALL THE COMPONENTS IN THE PARTS LIST; 2.2 USE THE PROPER SIZE TEST ROD AND TEST PLUG, PM655UU0381; 2.3 CONNECT THE HYDRAULIC HAND PUMP AND HOSE LISTED IN THE ACCESSORY LIST; 2.4 PRESSURE TEST TO THE RATED WORKING PRESSURE, 3000 PSI.

    18.6

    15.3

    n9.8

    ADDITIONAL NOTE:

    THIS DUAL OPENHOLE PACKOFF LUBRICATOR AM650UU0037-XXXXAND UPPER OPENHOLE PACKOFF AM679UU0068-XXXX.

    NOTE:

    THE "XXXX" IN THE PART/ASSEMBLY NUMBER REPRESENTS THELINE SIZE IN THOUSANDTHS OF AN INCH.

  • SECTION D-D

    SECTION E-E SECTION C-C

    DETAIL F

    D D

    ITEM QTY PART NUMBER DESCRIPTION SK

    1 1 PM690UU0059 Dual Openhole Packoff 3K 6.375" Type H 9.0"4(7.5") Top Sub

    2 1 PM690UU0060 Dual Openhole Packoff 3K Seal Housing Sub

    3 1 PM690UU0063 Dual Openhole Packoff 3K 6.375" Type H 9"4(7.5") Bottom Sub

    4 1 PM690UU0051 Dual Openhole PAckoff Retaining Nut

    5 1 PM655UU0014 NUT 5K 65/8" H 9.0"4(7.5")

    6 1 PM655UU0061 NUT 5K 6 5/8" Type H 9.00"4(7.50") Stop Collar

    7 1 PM655UU0110 TP 5K 65/8" H 9.0"4 (7.5") Pin

    8 4 PM690UU0061 Dual Openhole Packoff Lockdown Screw

    9 4 PM690UU0062 Dual Openhole Packoff Lockdown Pin Retainer

    10 1 PM690UU0038 Open Hole Packoff Energizing Elastomer

    11 1 PM690UU0012 Open Hole Packoff Rubber Ring

    12 1 PM690UU0048 Sealing Elastomer Retainer

    13 1 PM679UU0042XXXX 2 Piece "Hard" Rubber

    14 1 PM690UU0046 Top Line Guide Retainer

    15 1 PM690UU0047XXXX Open Hole Packoff Top Line Guide

    16 1 PM690UU0043XXXX Open Hole Packoff Bottom Line Guide

    17 1 PM690UU0055 Open Hole Packoff Bottom Guide Weldment

    18 1 PM690UU0010 Open Hole Packoff Top Line Guide Screw Side

    19 1 PM690UU0009 Open Hole Packoff Top Line Guide Hole Side

    20 1 PM690UU0064 Dual Openhole Packoff Guard Weldment

    21 4 PM933RG2215 ORing HSN 80 2215 X

    ITEM QTY PART NUMBER DESCRIPTION SK

    22 4 PM933RG2223 ORing HSN 80 2223 X

    23 2 PM933RG2367 ORing HSN 80 2367 X

    24 1 PM933RG2350 ORing HSN 80 2350 X

    25 1 PM933RG2438 ORing HSN 80 2438 X

    26 2 PM933RD8438 Backup ORing Nitrile 90 8438 X

    27 1 PM933RG2436 ORing HSN 80 2436 X

    28 2 PM933RD8436 Backup ORing Nitrile 90 8436 X

    29 1 PM934RG0005 2" Weco 1502 Rubber Seal

    30 1 PM512UU0002 Fitting Hyd Coupler 1/4" Female Parker x FNPT

    31 2 PM512UU0001 Fitting Hyd Coupler 1/4" Male Parker x FNPT

    32 2 PM553SD4A/4A Adapter, Nipple 1/4"NPT Male x 1/4"NPT Male (Parker)

    33 8 PM951MS05013150 Cap Screw 1/2"13 UNC x 1.5" A574

    34 10 PM951SB02520062 *Varies*

    35 4 PM951SB03716125 Cap Screw 3/816 UNC x 1.25" SS

    36 4 PM950SB03716037 SetScrew 3_816 UNCx0.375

    37 4 PM952MS06311125 5/8 11 X 1.25 UNC GR 8 HEX HEAD CAPSCREW

    38 4 PM954MS063 5/8" GR8 Lockwasher

    39 4 PM953MS063 5/8" GR8 Flatwasher

    40 1 PM515SD0034 Needle Valve 10K 1/2" MNPT x 1/2" FNPT Angle SS

    41 1 PM553UU0753 Straight 4K #8MNPT x #4MNPT Steel Hex

    42 2 PM810UU0031 Swivel Hoist Ring Crosby HR125 #1016887 WLL 800 lbs

    EE

    C

    C

    F

    7739 Edgar Industrial WayRed Deer, Alberta

    Canada T4P 3R2Ph # (403) 346-4487

    Unless Otherwise Indicated: All Dimensions in Inches. 125 rms Finish Min.

    Weight:

    of

    Drawing:

    Checked By:

    Exclusive Property Of Lee Specialties Considered Confidential And May Not Be Copied Or Reproduced Without Written Consent Of Lee Specialties Limited

    Check Date:Drawn By:

    Designer: Date:

    Sheet:

    REVISION HISTORY

    REV. DESCRIPTION DATE APPROVED

    Revision:

    2 AM690UU0011-XXXX

    Dual Openhole Packoff 3K 6.375" Type H 9.0"-4(7.50")

    2

    GF 12/1/2015

    0

    MSE 3/4/2015

    381 lbmass

    0 Prototype 11/24/2015 MSE

    Status: Released

    AM690UU0011-XXXX

    Appr'd By: GF Approved Date: 12/1/2015

    MSE

    REV 0

    MaterialSpec:

    ProcessSpec:

    WP 3K TP 6K

    x.xx `0.01 Fractional Tolerances: `1/16

    Decimal Tolerances: x.xxx `0.005 Concentricity: 0.005 TIR

    Lee Rev 9 Ledger

    Lee Specialties

    1819

    3132

    1

    3

    5

    7

    4

    37

    39

    38

    20

    29

    6

    36

    40

    41

    30

    23

    3534

    24

    12

    26 25 26

    1514

    13

    11

    10

    2

    16

    28 27 28

    23

    17

    33

    8

    9

    21

    22

    20

    42

    34

  • Lee Specialties 2016

    CANADA - Head Office & Manufacturing7883 Edgar Industrial Way, Red Deer, AB, CANADA T4P 3R2Tel: 1.403.346.4487 Fax: [email protected]

    USA - Main Office & Manufacturing 5119 Hiltonview Drive, P.O. Box 691693

    Tel: 1.281.519.1719800 number: 1.866.243.9705Fax: 1.281.587.0865Houston, TX, USA [email protected]

    USA - RentalsYorktown, TX 78164 USA - Tel: 1.361.564.2907Youngsville, LA 70592-5576 USA - Tel: 1.337.856.0070

    Table of ContentsAbout This Document1.1 Video Tutorial for the 3D Tool Bar

    SafetyDescription & Specifications3.1 Description3.1.1 Interactive 3D Model

    3.2 Specifications

    Product Installation & Operation4.1 Pre-Operation Assembly4.2 Pressure Testing4.3 Function Testing4.4 Operation.4.5 Dual Openhole Packoff Seal Housing Transfer

    Maintenance & Troubleshooting5.1 Maintenance Required During Operation5.2 Maintenance Required After Each Job5.3 Disassembly5.3.1 Removal of the Seal Housing Sub5.3.2 Disassembly of the Seal Housing Sub-Assembly5.3.3 Disassembly of the Main Assembly

    5.4 Assembly5.5 Troubleshooting

    Technical InformationAccessories ListSpare PartsLine Size Reference TableTechnical Drawings