aluminum structural framing & safeguarding components

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• G9SP Safety Control

• G7SA Safety Relays

• Dual Channel Safety Circuits

• Individual Monitoring and Diagnostics for Estop and Guard Circuits or Light Curtains

• Compatible with light curtains, safety mats, scanners, non-contact switches

• Optional Omron-STI Operator Interface, Replaces Indicator Lights

• Can be customized to your requirements

Optional Operator InterfaceReplaces Indicator Lights

A complete safety monitoring system with easy installation. Add it to your machine today.

The Omron-STIG9SP provides thesafety monitoringcontrol.

The G9SP supportsall Omron-STIsafety devices, andthe safety devicesfrom most othermanufacturers.

The Safety Box can support light curtains, safety mats, safety scanners and more...

Safety Devices Sold Separately Pricing:

CMAFH-SB2 with OperatorInterface $2090.00

The Safety Box provides clear indication of safety zone faults, Estop and Guard circuit. The Reset button provides a single point of recovery from a safety fault.

Terminals labeled foreasy fi eld wiring

Standard Indicator Lights and Reset

S A F E T Y B O X

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Part Number Description Unit Price3 842 555 000 EcoShape Starter Kit $3150

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Product Name Qty Included

MTpro Software 1 CD90° connector 200 pcs45° connector 20 pcs0-90° connector 20 pcsCross connector 20 pcsParallel connector 20 pcsN10;45 adapter 20 pcs

Product Name Qty IncludedN10;30 adapter 20 pcsProfi le tube 20 x 5600 mm Profi le tube 50 x 5600 mm Cap 60 pcsThreaded sleeve 60 pcsLeveling foot 20 pcs

EcoShapeTubular Framing System• 14 components, an unlimited number of designs• Single, standard connector for every application• Strikingly simple to use: design, cut, assemble and handle• 30% less defl ection as compared to steel version• Confi gurator online at cmafh.com

Part Number Description Unit Price3 842 541 212 D28L Round Tube D=28mm L=5600mm (Dia. 1) $24.783 842 541 211 D28L Round Tube - Bundle of 50 $1239.163 842 541 214 D28L, N10 Round Tube D=28mm L=5600mm (Dia. 2) $37.873 842 541 213 D28L, N10 Round Tube - Bundle of 20 $757.33

3 842 541 196 Slide Rail, Grey L=2000 mm (Dia. 3) $4.12

3 842 541 195 End Cap Cover D28L, Black ESD (Dia. 4) $0.92

3 842 541 185 Threaded Sleeve D28L (Dia. 5) $3.20

3 842 541 173 90 Degree Connector (Dia. 6) $2.06

3 842 541 183 Parallel Connector (Dia. 7) $3.20

3 842 541 175 45 Degree Connector (Dia. 8) $3.20

3 842 541 181 Cross Connector (Dia. 9) $3.20

3 842 541 178 0-90 Degree Connector (Dia. 10) $5.49

3 842 541 187 Adapter N10, 45 (Dia. 11) $5.49

3 842 541 190 Adapter N10, 30 (Dia. 12) $4.35

3 842 541 296 Xlean Holder Adapter (Dia. 12) $3.20

3 842 541 193 Tube Clip D28L, N10 $3.20

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(W x H) Insert Type 1” Black Wire Mesh 1” Yellow Wire Mesh 1/2” Black Wire Mesh 1/4” Clear Polycarbonate

48.5” x 78” Panel $170.83 S608910 $211.46 S609310 $214.58 S608210 $335.42 S609710

36.5” x 78” Panel $164.58 S609010 $205.21 S609410 $208.33 S608310 $329.17 S609810

24.5” x 78” Panel $142.71 S609110 $163.54 S609510 $164.58 S608410 $226.04 S609910

12.5” x 78” Panel $135.42 S609210 $156.25 S609610 $157.29 S608510 $218.75 S610010

EcoSafe Guarding System

• Pre-assembled panels, posts and kits ship from stock• Easy to install, modify and reconfi gure• Low installation costs or do-it-yourself• Works for all types of confi gurations• Custom panel options available• Installation time reduced by 50%• Doors, handles, locks and accessories• Safety interlocks available• OSHA approved hook and hang panels• Custom panel options available• Confi gurator online at cmafh.com

• 1” slot depth for panel insert.

• Greater “push out” force than any competetive guarding system.

EcoSafe Pricing — Door Assembly, Post Kits, Accessories Insert Type 1” Black Wire Mesh 1” Yellow Wire Mesh 1/2” Black Wire Mesh 1/4” Clear

Polycarbonate

36” Door Assembly * $229.17 S610110 $268.75 S610210 $272.92 S608610 $393.75

Post - 84” Kit ** $59.38 S610410

Post - 56” Kit ** $50.00 S610510

Interlock Switches $113.54 S608110

*Door Assemblies swing type, include hinges, locking handle **Post Kits include base, post, concrete anchor screws

2 31It’s as easy as

Step 2: Insert Posts into Feet

Step 3: Hang Panels

Step 1: Align Feet• snap chalk line • position feet using

self-aligning grooves

EcoSafe Pricing — Panels

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PART NUMBER DESCRIPTION UNIT PRICE3 842 517 179 20 x 20 20-Stick Bundle $433.693 842 517 173 20 x 20 Single 3000 mm (9.84 ft.) Stick $21.683 842 992 888/305 20 x 20 Cut to Length of 305 mm (1 ft.) $2.20*3 842 501 574 30 x 30 20-Stick Bundle $1025.443 842 502 538 30 x 30 Single 6000 mm (19.68 ft.) Stick $51.273 842 990 720/305 30 x 30 Cut to Length of 305 mm (1 ft.) $2.61*3 842 517 198 30 x 30R 20-Stick Bundle $1972.983 842 517 197 30 x 30R Single 5600 mm (18.37 ft.) Stick $98.653 842 992 896/305 30 x 30R Cut to Length of 305 mm (1 ft.) $5.37*3 842 512 603 30 x 60 10-Stick Bundle $1315.943 842 512 930 30 x 60 Single 5600 mm (18.37 ft.) Stick $131.593 842 992 457/305 30 x 60 Cut to Length of 305 mm (1 ft.) $7.19*3 842 529 339 40 x 40 20 Stick Bundle $1716.533 842 529 340 40 x 40 Single 6000 mm (19.68 ft.) Stick $93.683 842 993 120/305 40 x 40 Cut to Length of 305 mm (1 ft.) $4.36*8 981 004 744 45 x 45 20-Stick Bundle $1,772.368 981 004 773 45 x 45 Single 6000 mm (19.68 Ft.) Stick $82.828 981 992 026/305 45 x 45 Cut to Length of 305 mm (1 ft.) $4.36*3 842 315 100 45 x 45H 20-Stick Bundle $2336.933 842 507 125 45 x 45H Single 6000 mm (19.68 ft.) Stick $121.853 842 990 520/305 45 x 45H Cut to Length of 305 mm (1 ft.) $6.19*3 842 511 782 45 x 90 12-Stick Bundle $2503.833 842 511 781 45 x 90 Single 5600 mm (18.37 Ft.) Stick $208.663 842 992 432/305 45 x 90 Cut to Length of 305 mm (1 ft.) $11.36*3 842 315 123 45 x 90H 12-Stick Bundle $4429.163 842 507 123 45 x 90H Single 6000 mm (19.68 ft.) Stick $369.093 842 990 300/305 45 x 90H Cut to Length of 305 mm (1 ft.) $18.76**3 842 509 658 90 x 90 6 Stick Bundle $2503.263 842 509 659 90 x 90 Single 5600 mm (18.37 ft.) Stick $417.213 842 992 415/305 90 x 90 Cut to Length of 305 mm (1 ft.) $22.72**3 842 522 464 30 x 30 WG40 (EcoSafe) 20-Stick Bundle $1382.953 842 522 460 30 x30 WG40 (EcoSafe) Single 5600 mm (18.37 ft.) Stick $69.143 842 992 972/305 30 x 30 WG40 (EcoSafe) Cut to Length of 305 mm (1 ft.) $3.99**

* Add cut charge of $1.00 per cut. ** Add cut charge of $2.00 per cut.

Aluminum Structural Framing Components

• Our most popular components in stock for immediate delivery• Variety of profi les to cover most applications• Profi le rail sold in full length, uncut sticks in single or bundle

quantities• All have T-slots on each side making it easy to bolt together• We supply pre-machined kitted parts ready for assembly• We provide completely assembled structures • Online models and CAD librarysolid• Free AutoCAD based design package - FMSsoft• Confi gurator online at cmafh.com

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PART NUMBER DESCRIPTION - HARDWARE UNIT PRICE

8 mm T-Slot T-Nuts3 842 501 751 M-4 Thread Metric $0.443 842 501 752 M-5 Thread Metric $0.443 842 501 753 M-6 Thread Metric $0.448 981 016 122 8-32 Thread English $0.888 981 016 123 10-32 Thread English $0.888 981 016 124 1/4-20 Thread English $0.58

10mm T-Slot T-Nuts3 842 530 281 M-4 Thread Metric $0.433 842 530 283 M-5 Thread Metric $0.433 842 530 285 M-6 Thread Metric $0.433 842 530 287 M-8 Thread Metric $0.438 981 021 321 8-32 Thread English $0.888 981 021 322 10-32 Thread English $0.888 981 021 323 1/4-20 Thread English $0.438 981 021 324 5/16-18 Thread English $0.58

Connectors8 981 021 301 M12 x 30 Connection Screw $1.153 842 523 970 M8 x 25 Connection Screw $0.433 842 523 528 30 x 30 Gusset Kit with Hardware $3.723 842 523 534 30 x 30 Round Cover Cap $0.703 842 529 383 40 x 40 Gusset Kit with Hardware $5.873 842 529 007 40 x 40 Round Cover Cap $0.993 842 523 561 45 x 45 Gusset Kit with Hardware $4.063 842 523 563 45 x 45 Round Cover Cap $0.653 842 523 570 45 x 90 Gusset Kit with Hardware $7.083 842 523 572 45 x 90 Round Cap Cover $1.523 842 523 578 90 x 90 Gusset Kit with Hardware $12.473 842 523 580 90 x 90 Round Cover Cap $2.253 842 523 583 45 x 180 Gusset without Hardware (Foundation Bracket) $7.913 842 523 585 45 x 180 Round Cover Cap $2.63

3 842 501 962 Cover Strip, Black (8mm groove) $2.49

3 842 146 901 Cover Strip, Black (10mm groove) $2.49

3 842 518 351 10mm Panel Support Insert (10mm groove, 2 meters long) $2.87

3 842 535 696 Variofi x Panel Mounting Fasteners, without clip (8mm) [each] $1.18

3 842 529 239 Variofi x Panel Mounting Fasteners, without clip (10mm) [each] $1.33

3 842 522 481 Panel Mounting Bracket Kit (EcoSafe) $25.13

H A R D W A R E

30

M12

8mmSocketHead

30

M12

T50TorxHead

or

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PART NUMBER DESCRIPTION - HARDWARE UNIT PRICE

3 842 525 480 Door Handle, Medium $2.68

3 842 502 257 Leveling Foot, M8 - 30mm, Zinc $3.223 842 352 061 Leveling Foot, M12 - 44mm, Zinc $7.54

3 842 527 553 Footplate 120 x 120 x 110 (EcoSafe) $10.05

3 842 501 232 End Cap, Black (30 x30 Strut) $0.763 842 528 968 End Cap, Black (40 x 40 Strut) $1.403 842 502 674 End Cap, Black (45 x 45) Strut $0.70

3 842 522 345 EcoSafe End Cap $1.17

3 842 535 686 Heavy Duty Lift-off Hinge Kit (30 x 30 Strut) [each] $12.763 842 535 692 Heavy Duty Lift-off Hinge Kit (45 x 45 Strut) [each] $14.033 842 535 687 Heavy Duty Hinge 30 x 30 $ 8.973 842 535 745 Heavy Duty Hinge 45 x 45 $ 9.69

3 842 535 694 Adjustable Hinge (EcoSafe) $17.31

3 842 525 822 Lock for Swing Door $40.95

3 842 523 243 Adapter Plate for Lock (EcoSafe) $11.72

3 842 524 986 Ball Detent Latch $9.50

8 981 019 578 T-Bolt Fastening Kit, 8mm Slot, 18mm Long $0.70

8 891 021 343 T-Bolt Fastening Kit, 10mm Slot, 19mm Long $0.65

3 842 535 459 Quick Connect, Vertical, 8 to 8 $5.313 842 535 458 Quick Connect, Vertical, 10 to 10 $3.393 842 535 466 Quick Connect, Horizontal, 10 to 10 $3.48

098DO45ZSG Swivel Feet Base $5.00

098DM12100M Threaded Rod M12 x 100 $2.39

098DM12066M Threaded Rod M12 x 66 $2.04093082 Door Latch $11.59093401N08 Clip Cable Carrier M8 T-Groove $2.39093401N10 Clip Cable Carrier M10 T-Groove $2.04

Insert PanelsPanel 1/4 Clear Poly Polycarbonate Panel, Clear 6mm (1/4”) 4’x8’ $201.58Wire Mesh 4 x 8 1SQ Wire Mesh Panel, Black, PVC Coated #12 Ga. 1” x 1”, 4’ x 8’ $27.14Panel 1/4 Silver Aluminite Aluminite 1/4” insert panel $157.14Panel 1/4 Black PG Black PG 1/4” panel $117.14

FMAX = 300 N

Prices subject to change.

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Model Number Description Unit PriceMSF4800S-30-0320-10X-10R Resolution: 30 mm / Protected height: 320 mm $1241.00MSF4800S-30-0600-10X-10R Resolution: 30 mm / Protected height: 600 mm $1831.00MSF4800S-30-0920-10X-10R Resolution: 30 mm / Protected height: 920 mm $2481.00MSF4800S-30-1200-10X-10R Resolution: 30 mm / Protected height: 1200 mm $3065.00RMX Interface Module $175.00*Brackets and cables included

Model Number Description Unit Price

F3SJ-B0305P25 Resolution: 25 mm / Protected height: 305 mm $815.00F3SJ-B0625P25 Resolution: 25 mm / Protected height: 625 mm $1287.00F3SJ-B0945P25 Resolution: 25 mm / Protected height: 945 mm $1819.00F3SJ-B1265P25 Resolution: 25 mm / Protected height: 1265 mm $2311.00F39-JD7A Single-ended M12 connector cable, 7 m, 2 pc per set $170.00F39-LJB1 Top/bottom brackets for F3SJ-E/B, 4 pc per set $40.00

*Brackets and cables must be ordered separately

F3SJ-B Economical Safety Light Curtains with No Dead Zone

• Fast and easy installation • Resolution: 25 mm (1.01 in.)• Range: 7 m (23 ft)• Protected heights: 185 to 2065 mm (7.28 to 81.26 in.)• Very compact size: 30 x 30 mm (1.18 x 1.18 in.)• Simple muting• Cross-talk prevention

All light curtains on this page use the SR103, G9SA or G9SP controller

MS4800 MiniSafe® Light Curtains

• All purpose light curtain • Resolution: 30 mm (1.18 in.) in-stock (Other resolutions available to order)• Range: 20 m (65 ft.) for 20, 30 and 40 mm resolution systems• Protected height: 280 to 2120 mm (11 to 83 in.) for 30 mm resolution systems• Compact size - 50 x 38 mm (2 x 1.5 in.)• “Two-box” design - no separate control box, no cable between transmitter and receiver• Individual beam indicators• Cascaded designs possible - 4 segments, up to 400 beams• Quick and easy fi xed blanking programming option “SB1”

L I G H T C U R T A I N S

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Model Number Description Unit PriceT5009-021QD 2 N/C + 1 N/O Switch $90.00T5009-021QDHH Switch with high holding force $90.00SA01-FSTD Flat Actuator $15.00SA01-FLX2 Flex 2 Actuator $20.00

Model Number Description Unit PriceD4NS-3CF 1 Conduit/Slow action/ 2NC/1NO - Switch $44.00D4DS-K2 Vertical Actuator $6.00D4DS-K5 Flex Actuator $19.00

*Brackets and cables must be ordered separately

D4NS Tongue Interlock Safety Door Switch

• Multi-contact, labor-saving, environmentally friendly, next-generation safety-door switch• Standardized gold-clad contacts provide high contact reliability• Uses SR103, G9SA or G9SP controller

All light curtains on this page use the SR103, G9SA or G9SP controller

T5009 Universal Tongue-Operated Safety Interlock Switch

• Strong and versatile - this popular switch can be used in most applications• NEMA 6 enclosure enables these switches to withstand water washdown cleaning• Rotatable head gives four possible actuator entry points for versatile installation• Small swing radius, minimum of 2.5 in. when using the optional fl exible actuators• The four contact poles for dual channel safety monitoring & status monitoring• Hi-Hold models reduce nuisance rips and allow the switch to also serve as the gate catch without the

need to mount any additional hardware

CM Series Non-Contact Interlock Safety Switch

• Most diverse and fl exible line of coded magnetic safety interlock switches & controllers• Compatible with CM-S or G9SP Controllers• All CM switches are rated IP67

Model Number Description Unit PriceCMS621PC5 Universal Reed Style Switch 2 N/C + 1 N/O, 5 m cable $91.80CMS521PC5 Universal Reed Style Switch 2 N/C + 1 N/O, 5 m cable $79.80

KEYED INTERLOCK SWITCHES

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Model Number Description Unit PriceD4SL-N3NDG-D Solenoid Locking Switch 2NO/1NC + 2 NO/1 NC 24VDC $227.00D4SL-K2 Vertical Actuator $6.00D4SL-K3 Flex Actuator $19.10TL4019-30242F1M Solenoid Locking Switch with Flex Actuator $284.00

Model Number Description Unit PriceD4NL-4EFA-B-NPT Solenoid Locking Switch $195.80D4DS-K2 Vertical Actuator $6.00D4DS-K5 Flex Actuator $19.00

D4NL Guard Lock Safety-Door Switch• Best selling guard lock safety-door switch• Selectable operation key insertion direction & adjustable mounting for fl exible installation• Key holding force of 1300 N minimum• Can be used for either standard loads or microloads• IP67 degree of protection

All items on this page use the SR103, G9SA or G9SP controller

D4SL-N World’s Smallest Class 6-Contact Guard Lock Safety-Door Switch• Wiring time is reduced with two types of wiring methods capable of one-touch attachment/removal• Key holding force of 1300n• Drive solenoids directly from the controller• It is possible to change the key insertion point without detaching the head• A wide variety of built-in switches can be used for various devices (4-, 5- and 6- contact models)

G9SP Programmable Safety Controller• Software-based, stand-alone safety controller for small and mid-sized machinery• Easy programming for complex safety control

Model Number Description Unit PriceG9SP-N20S 20 Safety Inputs & 4 safety Outputs $695.00

SR103AM Dual Channel Safety Monitoring Relay• Power requirements - 24 VAC/DC or 115 VAC• Accepts single or dual N/C inputs or dual inputs from a light curtain• 3 N/O outputs to route power to the coils of power contactors, plus 1 N/C auxiliary output for

signaling purposes

Model Number Description Unit Price

SR103AM01 SR103, 24VAC/DC, 2 inputs, 3 outputs, 1 N/C aux. $172.00

L I G H T C U R T A I N S

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Let CMAFH’s Engineering and Value-Added Team

transform your ideas into reality...

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A member of our engineering team will consult with you at your site and develop concepts to meet your needs.

Skilled technicians can install your new component, getting you up and running in no time.

To learn more, visit www.cmafh.com

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3

Our state-of-the-art fabrication facility offers the best in local manufacturing support.

Pre-cutting & machining of the materials ensures a high-quality product.

Back at CMAFH, a member of our design group will generate a 3D drawing for your approval.

www.cmafh.com

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ROCKFORD, IL TEL. (815) 229-7602 FAX (815) 229-7905PEORIA, IL TEL. (309) 697-7005 FAX (309) 697-8576

GREEN BAY, WI TEL. (920) 336-7620 FAX (920) 336-7610

1000 MUIRFIELD DRIVEHANOVER PARK, IL 60133PHONE: (630) 563-3600FAX: (630) 563-3850

3265 GATEWAY ROAD, SUITE 300BROOKFIELD, WI 53045FAX (815) 229-7905PHONE: (262) 781-1815

MAIN DISTRIBUTION CENTERS BRANCH OFFICES

Our Fast Track Program is a cost-effective and timely answer to your framing requirements.

Local inventory available for immediate delivery.

We supply pre-machined kitted parts ready for fi nal assembly by your technicians.

We provide completely assembled structures for quick and easy installation.

Field Service Technicians are available to install the structure at your facility.

Our engineering staff can generate the answers to your framing needs.

We can provide 3-D AutoCAD drawings of your design for your approval.

Bosch framing systems can be confi gured to support a variety of applications including workstations, lean manufacturing cells, safety guards, large area guards, clean rooms and machine bases.

Everything to Build Anything!

Guard

Tool Bench

Lean Manufacturing Workcell Packaging GuardFlow Rack

Multiple Workstations Flow Racks Industrial Control Center

Why CMA/Flodyne/Hydradyne should be

your sourceyour source for Structural Framing...

FastTrack rev. 01/13

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