BD 3.5

  

ALU 5200-D (130 kg)

H48.5200LS005en

Page 102.2017

H48

.520

0LS0

05en

/3

Ass

embl

y in

struc

tions

H

48.5

200L

S005

en

Standard turn only hardware for hinge clearance (BD) 3.5 mm

Size range It is essential to adhere to the details of the system provider.

Windows min.       max.

Patio doorsmax.

Sash width (mm) 365 to 1600 1300

Sash height (mm) 550 to 2000 2400

Sash weight  (kg) max. 100/130 max. 100/130

Table of contentsSize ranges .............................................. 1Hardware overview ................................ 2Hardware list ........................................... 3Assembly and design variations ............. 4Sash dimensions ...................................... 5Frame dimensions ................................... 6

The following information from the aluminium planning manual must be observed: Register 1: Guidelines of the German quality association for locks and hardware: Dokument-Nr. H45.4200LS001ENUpdated directory of the documents: Dokument-Nr. H45.5200LS005ENApplication diagrams: - Sash weight up to max. 100 kg: Dokument-Nr. H58.AWDLS003EN - Sash weight up to max. 130 kg: Dokument-Nr. H58.AWDLS004ENBasic safety notes: Dokument-Nr. H45.5200LS001ENProfile recommendation: Dokument-Nr. H48.ZubhLS008ENSymbols and abbreviations:: Dokument-Nr. H45.5200LS002EN

Register 2: Adjustment options: Dokument-Nr. H45.5200LS004EN

ALU 5200-D BD 3.5 130 kg Hardware overview

H48.5200LS005en

Page 2

600

908

915

620 620

907 907

904 904

100

101

102

103

104

105

106

107

915 600

908

H1 H2

H3 H4

271

201/917

202

901272 204205

902

921

207

206

208

402

502 503

513

514

(505)

700701

709

710

802

546

900

505

505

505

505

505

700

546

709

505

700

700

Torque and tooling information

Items Nm (± 0.25)

200, 207, 208, 900, 901 2.5 2.5

505, 514, 709, 710, 802 1.5 2.5

546, 908 2.5 4

902, 904, 907 2.7 PZ2

106, 107 2.5 PH2

ALU 5200-D BD 3.5 130 kg Hardware list

H48.5200LS005en

Page 3

Item Piece Designation Material no. VE Material no. VE

H1100

1

Handle ALU Si-line

Only use in combination with coupling setSee ALU handle overview, document no.: H48.ZubhLS007en

in ALU planning manual101 ALU Si-line lockable

H2102 ALU Globe

103 ALU Globe lockable

H3104 TITAN

Only use in combination with gear set

□ 7 mm x 25, cam Ø 10 mmOnly use in combination with gear set105 TITAN lockable

H4106 ALU Globe RR See Handle ALU Globe RR, document no.: H48.ZubhLS006en

in ALU planning manual107 ALU Globe RR lockable

1 Hinge side ALU 5200 BD 3.5 silver MMBS0220-52501_ 1 MMBS0220-52502_ 10

white RAL 9010 MMBS0220-50301_ 1 MMBS0220-50302_ 10

white RAL 9016 MMBS0220-50401_ 1 MMBS0220-50402_ 10

black RAL 9005 MMBS0220-52301_ 1 MMBS0220-52302_ 10

EV 1 MMBS0220-52401_ 1 MMBS0220-52402_ 10

Mill finish - 1 MMBS0220-50012_ 5

200 1 Bottom hinge201 1 Adjusting piece202 1 Cover cap203 1 Corner hinge 204 1 Bottom hinge pin205 1 Clamping piece E206 1 Hinge pin207 1 Top hinge208 1 Stay hinge900 1 M5 x 7.5 countersunk screw901 2 M5 x 8.5 countersunk screw

depe

ndin

gon

kg

0...1 Accessories set ALU for 130 kg > 100 kg - 1 247037 20

902 1 M5 x 13 countersunk screw921 1 Supporting piece

1Locking side ALU-D SDF(with FBS on corner drive) KPS

MMVS0280-10001_ 1 MMVS0280-10003_ 20

402 1 Top stay ALU-D505 2 Striker513 1 Run-up block514 1 TBT run-up block700 2 Slider Horizontal installation for MV ALU-D VSU/VSO

H1/

H2 0...1 Coupling set ALU

(without FBS on gear)Only use in combination with H1/H2 MMKL0060-10001_ 1 MMKL0060-10003_ 20

600 1 ALU coupling bracket908 2 M5 x 12 cheese head screw

H3/

H4 

0...1Gear set ALU(without FBS on gear)

Only use in combination with H3/H4(see drawing no. H48.ZubhLS005en)

MMGI0090-10001_ 1 MMGI0090-10003_ 20

620 1 M6 ESG904 2 M5 x 35 countersunk screw 907 2 M6 coupling screw

depe

nden

t on

syste

m

0...1 MV ALU-D VS/BS FH > 1250 (recommendation) 857052 1 246986 20

505 1 Striker

709 1 Striker MV

710 1 Locking bolt

0...1 MV ALU-D VSU/VSO FB > 1250 (recommendation)  MMMV0040-10001_ 1 MMMV0040-10003_ 20

502 1 EUL clamping piece503 1 Corner drive VSO505 2 Striker701 1 VSU/BSO corner drive709 1 Locking bolt

546 0...1 Stop for travel restriction (FB > 1250: install horizontally) 820544 1 222805 10

802 0...1 Sash lifter ALU (see drawing no. H48.ZubhLS014en) MMFH0010-10001_ 1 MMFH0010-10003_ 20

915 0...1 Handle support ALU Only use in combination with H1/H2 - - see table on page 4 200

917 0...1 AV adjusting piece for compression + 0.5 MXBS0100-00001_ 1 MXBS0100-00003_ 20

- 0...1Jig ALU 5200 additional screw connection

for items 921 and 902 (> 100 kg; see page 6) MARB0050-00001_ 1 - -

6.3.

5.

2.

1.

4.4d.

c.

b.

a.

 

Observe assembly sequence

 

Sequence of installation in sash

- without centre lock (3. )

- with centre lock (1. - 2. - 3.)

 

Assembly settings and installation sequence  1.  to  6.

Design variations for handle support (item 915) (H1/H2)

ALU 5200-D BD 3.5 130 kg Handle support assembly and design

H48.5200LS005en

Page 4

- Tighten firmly- Do not overtighten

- Break through the groove base of the sash groove

> 100 ≤ 130 kg

Note: Grease joint, do not oil!

Optional: Secure adjusting piece in the bottom hinge using allen key SW 4.

Note: Carefully press in hinge pin to the stop, do not hammer in!

USH

USH(mm)

Z(mm)

X≤ 7 mm

X> 7 ≤ 8.5 mm

7 - 10

≤ 2

MFHA0010-10020_

MFHA0010-10020_

> 2 ≤ 3 MFHA0020-10020_

> 3 -

ALU 5200-D BD 3.5 130 kg Sash dimensions

H48.5200LS005en

Page 5

H3/H4H1/H2

H4H3H1/H2

H3/H4

X

MV 2)

MV 2)

1) Remove the rebate seal in the hinge gap area (minimum hinge gap 3.5 mm).2) For installation recommendation for the centre locks and additional locks see page 3.

FB (sash width)

FH (

sash

hei

ght)

3.5

1)

ALU 5200-D BD 3.5 130 kg Frame dimensions

H48.5200LS005en

Page 6

(MV from FB > 1250)

(MV

from

FH

> 1

250)

FH =

sash

hei

ght

min. 18

95

55

MV 1)

MV

1)

MV 1)

MV

1)

66 (M

V) 1)

85

(MV)

1)

Note: Remove adhesive residue from frame corners.

(Overall frame clearance dimension)

Note: Remove adhesive residue from frame corners.

Han

dle

posit

ion

G1

+76

(H3/

H4)

SIEGENIA-AUBI KG Industriestraße 1-3 D-57234 Wilnsdorf Telephone +49 271 39 31-0 - Fax +49 271 39 31-3 33

Han

dle

posit

ion

G1

+28

(H1/

H2)

Drill hole ∅ 4.2 Sash weight >100 kg (for item 902 + 921)

1) For installation recommendation for the centre locks and additional locks see page 3.