ALT,Inc. Biodegradable Lubrication Technology that Improves Fuel Economy, Reduces Emissions and...
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Transcript of ALT,Inc. Biodegradable Lubrication Technology that Improves Fuel Economy, Reduces Emissions and...
ALT,Inc.
Biodegradable Lubrication Technology thatImproves Fuel Economy, Reduces Emissions
and Extends Equipment Life
Advanced Lubrication Technology, Inc.’s Boron CLS Bond TM Revolutionizes Industrial Equipment Efficiency
Presented by
Phiston Technologies, Inc.In collaboration with
Advanced Lubrication Technology, Inc.
ALT,Inc.
HISTORY
Initially developed for NASA‘s Space Shuttle program by
Argonne National Laboratory, Illinois, USA.
1995 - First worldwide patents
Patents and marketing rights obtained by Advanced
Lubrication Technology, Inc. (ALT), California, USA
ALT‘s product development, formulations, testing and
subsequent patents
2000 - Worldwide marketing and sales
2002 - Start of market launch in Europe
ALT,Inc.
TECHNOLOGY
Metallic Substrate
Metallic Substrate
Boric Acid chemically reacts with the metal surface to form a highly adhesive 0.5 micron thick Crystal Lattice Structure (CLS).
Boron Crystal Lattice Structure
Concepts behind the behavior of surfaces with Boron coatings
ALT,Inc.
Chemical bonds with the metal
Resulting in elimination of metal-to-metal contact and
resistance to corrosion
TECHNOLOGY
ALT,Inc.
TECHNOLOGY
Metallic Substrate
Metallic Substrate
The Boric Acid also reacts with systemic moisture to form platelets with a crystalline lattice structure. These platelets align themselves parallel to the metal surface and conform to the direction of movement
Direction of motion
Boric acid platelets aligned in direction of motion
ALT,Inc.
TECHNOLOGY
FRICTION
Metallic Substrate
Inter-platelet bonding by weak “van der Waals“ forces across 0.318 nm space between platelet layers allows very-low-friction interplatelet movement.
Metallic Substrate
ALT,Inc.
TECHNOLOGY
Metallic Substrate
Metallic Substrate
Each Boron CLS Bond platelet has strong
intra-molecular bonding - giving it the
equivalent of 85% of the hardness of
diamonds.
Extreme low friction coefficient
Extreme pressure performance
ALT,Inc.
TECHNOLOGY
Boric Acid
Boric Oxide
Boric Acid (H3BO3) introduced to metallic substrate to form Boric Oxide film and H3B03 is replenished spontaneously by the interaction of boric oxide and air.
Air
Air H2O
The Boric Oxide film is Self-renewing in the Presence of Oxygen and Moisture
ALT,Inc.
KEY BENEFITS OF BORON CLS BOND ™
High Performance Friction Reducing Technology Higher reliability, Better fuel economy Higher performance, Lower maintenance costs
Radical decrease of corrosion Eliminates micro pitting Improves reliability
Biodegradeable Extreme pressure performance A replacement for environmentally unfriendly
extreme pressure additives Versatile applications - from hydraulic lubricants to
coatings Cost Effective (Total Cost - self renewing)
Why it is beneficial to use the Boron coating for your applications
ALT,Inc.
LUBRICATION PERFORMANCE
Friction coefficient less than 0.01 - average 80% reduction
Timken Load equals 90+ 50 radians scar wear under 50,000 PSI - average
80-90% wear reduction on metal parts Elimination of metal-to-metal contact Self-renewing Biodegradable
ALT,Inc.
ADDED VALUES
Biostat Anti-corrosive Anti-oxidant Reactive coating Removes varnish, carbon and sludge on
previously used machinery / engines Protection from deposit formation or
reformation
ALT,Inc.
OPERATIONAL BENEFITS
Superior lubrication performance Chemical bond with the metal; elimination of metal-to-
metal contact Dramatic reduction of friction and wear - Increase of
mechanical operating efficiency - Extension of application design life
Lower energy and fuel consumption Increased longevity ( of the associated base lubricants
because of dramatically reduced oxidation) - longer service intervals
Corrosion prevention Elimination of micro pitting Cooler operating temperatures
ALT,Inc.
ENVIRONMENTAL BENEFITS
Biodegradable, contains no toxic additives
A replacement for environmentally unfriendly extreme
pressure additives (sulfur / zddp / chlorinated paraffins /
moly / graphite)
Increased longevity of the associated base lubricants
because of dramatically reduced oxidation
Reduction of fuel and energy consumption
Lower exhaust emissions
Solution for future gas / hybrid / fuel cell applications
Meets the 2005 EC mandate to reduce sulphur content
to 50 – 20 ppm in enviromentally friendly diesel without
harmful additives.
ALT,Inc.
PERFORMANCE RESULTS
Before Boron CLS Bond Engine Treatment: Emission test result before applying
Boron CLS bond engine oil treatment;
CO =1.42%vol HC = 288 ppm
Compression test results before applying Boron CLS bond engine oil treatment:
Cylinder number one = 135 psi Cylinder number two = 160 psi Cylinder number three = 175 psi Cylinder number four = 160 psi
Single Vehicle test and results. Provided by Reneva Emission Testing Center
Vehicle Make = Mitsubishi LancerYear Model = 1997Plate Number = UNH902Owner = Spinaker Holdings Corp.
After Boron CLS Bond Engine Treatment: Emission test result 30 minutes
after applying Boron CLS bond engine oil treatment;
CO =1.24%vol HC = 135 ppm
Compression test results before applying Boron CLS bond engine oil treatment:
Cylinder number one = 200 psi Cylinder number two = 195 psi Cylinder number three = 205
psi Cylinder number four = 200 psi
ALT,Inc.
CERTIFIED PERFORMANCE RESULTS
Analysis of Test Results:
1. Roughly compression pressure has 25% increase per cylinder.
2. Idling performance become smoother as a result of almost equal cylinder compression pressure.
3. Quicker response during acceleration is observed as indicated of greater and more engine power is produced.
Conclusion:
“3.5 liters of engine oil mixed with 350 ml Boron CLS Bond, produce oil film that is thicker and provides the following advantages in the engine operation.”
1) Increases its cylinder wall and piston rings sealing capacity
2) Provides a longer interval of change oil, due to almost zero leaks of gases to crankcase that carries dirt to contaminate engine oil.
3) Removed friction between moving parts that lessen power loss caused by hard to move moving parts, and prolong engine life/service.
4) Increases fuel mileage and provides quicker response during acceleration, due to increase in power and a friction free moving parts.
Note: This Boron CLS bond application was performed without changing the engine oil at 3,690 km run since last change oil.
Tested by:Jun EvangelistaQuality ManagerRaneva Emission Testing Center
ALT,Inc.
Performance Results Collected from Fleet of Kraft Direct Store Delivery VehiclesProject Scope
Project Scope• Assess impact of Boron CLS Bond additive on performance of fleet equipment
Description of Project• Selected 9 locations, 2 Pizza and 7 Biscuit Local management submitted fuel and mileages Fuel and mileages were same submission for IFTA compliance reporting process to ITS
FINANCIAL ANALYSIS
Independent Financial Analysis of Impact of Using Additive Boron CLS BondTM
ALT,Inc.
DSD EXTENDED PILOT TEST RESULTS
Validation of the initial pilot results Test duration 3 months Biscuit consolidated results
7 Locations, 142 power units MPG increased 7% - 9% w/ majority of fuel Winter blend / Bio10% 7% = 63,140 gal saved = $129mm net savings year one (1)
702 Tons of reduced CO2/Green house gas 7% = 63,140 gal saved = $182mm net savings year one (2)
702 Tons of reduced CO2/Green house gas 126,280 gals saved = 311,844 net savings over treatment (2
years) 1408 Tons of reduced CO2/Green house gas
9% = 81,181 gal saved = $184mm net savings year one (1) 905 Tons of reduced CO2/Green house gas
9% = 81,181 gal saved = $236mm net savings year one (2) 905 Tons of reduced CO2/Green house gas 162362 gals saved 420,048 net savings over treatment (2
years) 1810 Tons of reduced CO2/Green house gas
Pizza Consolidated results 2 locations, 9 power units
MPG increased 8.7% w/ Winter blend / Bio10% fuel 8.7% = 7,535 gals saved = $21mm savings
ALT,Inc.
SAVINGS PROJECTIONS
# Vehicles Miles/Annum Diesel / Gallon New MPG (+8%) Fuel Cost
2,116 53,500 $3.00 6.80 $49,943,824
Summary Boron CLS Bond InvestmentVehicles Total per unit cost 1st year Investment 1st Year Total per unit cost 2nd year Cummulative Investment
2,154 $207.32 $446,567 $104.68 $672,053Total Per Unit Includes Cost of Treating Diesel Fuel 4 x Per Year
R.O.I. Analysis AnnualAnn Savings oil Ann Savings Fuel Savings Payback Time weeks
$0 $3,963,796 $3,963,796 2.60 weeks
Summary Accumulated Expense / SavingsInvestment Year 1 Year 2
$672,053 $3,291,743 $7,255,538
Product Installed in Each Vehicle4 Quarts Engine Treatment, 2 Quart Transmission Treatment 1 X per 80,000 to 100,000 Miles Class 8 Equipment3 Quarts Engine Treatment, 1 Quart Transmission Treatment 1 X per 2 Years/80,000 to 100,000 Miles Class 7 Equipment
Consolidated Fleet
Current fuel rates and expanded pilot MPG ratio
ALT,Inc.
SAVINGS PROJECTIONS
Current Annual Fuel Costs Annual# Vehicles Miles/Annum Gas / Gallon Average Vehicle MPG Fuel Cost
834 45,000 $3.00 6.5 17,321,538
Annual Fuel Costs with Boron CLS Bond Adjusted# Vehicles Miles/Annum *Diesel / Gallon New MPG (+8%) Fuel Cost
834 45,000 $3.00 7.02 $16,038,462
Boron CLS Bond InvestmentVehicles Package Total per unit over 2 years Investment
834 $370.80 $309,247Total Per Unit Includes Cost of Treating Diesel Fuel 4 x Per Year
R.O.I. Analysis AnnualAnn Savings oil Ann Savings Fuel Savings ROI
$0 $2,568,446 $2,568,446 3.12 Weeks
Accmulated 2 Year Expense / SavingsInvestment Year 1 Year 2
$309,247 $2,259,199 $4,827,645
Biscuit DSD (Box Trucks)
Current fuel rates and expanded pilot MPG ratio
ALT,Inc.
SAVINGS PROJECTIONSPizza DSD
Current fuel rates and expanded pilot MPG ratioReturn On Investment (Savings in fuel)Evergreen America Corporation 203-265-5700
Current Annual Fuel Costs Annual# Vehicles Miles/Annum Diesel / Gallon Average Vehicle MPG Fuel Cost
1,034 27,000 $3.00 6.5 12,885,231
Annual Fuel Costs with Boron CLS Bond Adjusted# Vehicles Miles/Annum *Diesel / Gallon New MPG (+8.7%) Fuel Cost
1,034 27,000 $3.00 7.07 $11,846,309
Boron CLS Bond InvestmentVehicles Package Total per unit over 2 years Investment
1,034 $215.65 $222,982Total Per Unit Includes Cost of Treating Diesel Fuel 4 x Per Year
R.O.I. Analysis AnnualAnn Savings oil Ann Savings Fuel Savings ROI
$0 $1,038,921 $1,038,921 3.12 weeks
Accmulated 2 Year Expense / SavingsInvestment Year 1 Year 2
$222,982 $815,939 $1,854,861
Product Installed in Each Vehicle3 Quarts Engine Treatment, 1 Quart Transmission Treatment 1 X per 2 Years/80,000 to 100,000 Miles1 Pint Diesel Treatment Every 3 Months At PM Cycle
ALT,Inc.
SAVINGS PROJECTIONS
Current Annual Fuel Costs Annual# Vehicles Miles/Annum Diesel / Gallon Average Vehicle MPG Fuel Cost
248 72,000 $3.00 6.0 8,928,000
Annual Fuel Costs with Boron CLS Bond Adjusted# Vehicles Miles/Annum Diesel / Gallon New MPG (+8%) Fuel Cost
248 72,000 $3.00 6.48 $8,266,667
Boron CLS Bond InvestmentVehicles Package Total per unit each year Investment
248 $281.90 $69,911Total Per Unit Includes Cost of Treating Diesel Fuel 4 x Per Year
R.O.I. Analysis AnnualAnn Savings oil Ann Savings Fuel Savings Payback Time weeks
$0 $1,785,000 $1,785,000 2.08 weeks
Accumulated 2 Year Expense / SavingsInvestment Year 1 Year 2
$139,822 $1,645,178 $3,430,178
Private & DSD Tractors Current fuel rates and expanded pilot MPG ratio
ALT,Inc.
SAVING PROJECTIONS
Return On Investment (Savings fuel) Reefers 920 4 gallon oil sump capacityEvergreen America Corporation 203-265-5700
Current Annual Oil Change (O/C) Costs Per Vehicle Total # Reefers Hours Annually O/C Freq. # O/C's / Vehicle / Year Total O/C's O/C Cost O/C's
920 4,198 Annually 1 920 In Lease In Lease
Current Annual Fuel Costs Annual *250 hours = 10,000 miles# Reefers Hours Annually Red Fuel/ Gallon Gallons Per Hour GPH Fuel Cost
920 4,198 $2.50 0.7187 6,939,335
Annual Fuel Costs with Boron CLS Bond @ 8% Adjusted Gross Savings# Reefers Hours Annually Red Fuel/ Gallon Gallons Per Hour GPH Fuel Cost
920 4,198 $2.50 0.6612 $6,384,188 $555,178
Boron CLS Bond Investment# Reefers Annual Package Total per unit Investment
920 $101.78 $101.78 $93,638. Package contains Motor Silk Engine Treatment
Accumulated Annual Savings Investment Net Savings
$93,638 $461,540
Reefer
ALT,Inc.
DISCUSSION POINTS
Funding Plan for Boron CLS Bond Fuel and Oil Treatment Branch Self Funding Program
Implementation Plan Communicate Program
Maintenance Service Providers Manager Customer Logistics
Resources Finance – Area Manager Customer Logistics Maintenance Service Providers
Tracking Process Team Site Management Maintenance Service Provider Execution Costs and Savings Implementation Tracking/ Audit
ALT,Inc.
APPLICATIONS IN:
Automotive / On & Off-Road
Marine Agriculture Forestry Industrial Machinery Construction
Military Power / Energy
Production Gas & Oil / Offshore
Drilling 2-cycle Applications
ALT,Inc.
FUEL ADDITIVE
Diesel fuel / Gasoline additive Decreases fuel consumption about 7%* Increased reliability in engine parts (fuel pump, nozzels
etc.) Increased performance Eliminates need for sulphur and other non -enviromentally
friendly additives
* Based on various engine, lubrication and corrosion tests perfomed at BNM Research, Sweden, in April, 2002.
ALT,Inc.
OTHER APPLICATIONS
Gear boxes – Gear additive Engines – Engine additives Misc. Industrial/Agriculture applications –
Grease 2-stroke applications
Tests performed at BNM Research, Sweden, indicates 5% performance increase and cooler operating temperatures
ALT,Inc.
OTHER APPLICATIONS / CONT...
New generation coatings combined with Boron CLS Bond ™
Gas turbine / Hybrid / fuel cell applications Lower friction and dramatic decrease of
corrosion
ALT,Inc.
ALT Inc. PRODUCT LINE
MotorSilk Engine Oil Treatment MotorSilk Marine Product Line LubriSilk Greases LubriSilk Treatments
Automatic Transmission fluidtreatment
Gear fluid treatment Bearing oil treatment Turbine oil treatment Spindle oil treatment
ALT,Inc.
ALT Inc. PRODUCT LINE / CONT...
LubriSilk Fuel Additives Low sulfur diesel fuel lubricant additive Biodiesel fuel lubricant additive Gasoline lubricant additive 2 -stroke engine fuel lubricant additive
Other Hydraulic fluid Mold release Wire rope treatment Coatings Aerosol lubricants
ALT,Inc.
PARTIAL LIST OF TESTS PERFORMED
Pin On Disk Ball on Three Disks Engine tests
Fuel consumption Emissions
Friction Coefficient Scar Width Spectrographic analysis Timken Load
Corrosion
Oxidation
Prevention and
protection from deposit
formation
ALT,Inc.
PARTIAL LIST OF CUSTOMER REFERENCES WORLDWIDE
Automotive / OEM Daimler Chrysler (NA) General Motors Honda Mannheim Automotive
Auctions TVI
Racing Dodge Car & Truck
Winston Cup teams Several motorcycle
racing teams worldwide
Trucking Detroit Diesel Mack Trucks Scania Volvo Trucking
2-cycle engines Husqvarna Ryobi
Agriculture Con Agra World Agra
ALT,Inc.
PARTIAL LIST OF CUSTOMER REFERENCES WORLDWIDE / CONT...
Forestry Marelco
(Washington/Oregon)
Marine Southern Marine Volvo Penta Marelco Marine
Industrial Timken Bearings Mitsubishi Heavy Industries Komatsu US Phelps-Dodge mining Dresser - Rand
Power and energy Florida Light & Power Texas Power Authority
Gas and off shore drilling Halliburton / Wellstream British Petroleum
Military Hagglund U.S. Army U.S. Navy
Government / public Houston Metropolitan
Transit Authority Los Angeles
Metropolitan Transit Authority
Shandung Province, China
Stockholm Stad Bologna Transit
Authority
ALT,Inc.
MARKETS: AUTOMOTIVE
Light Duty, Heavy Duty & Off Road
Engine Oil Additives: reduce wear and pollutants Gearbox Oils reduce gauling and corrosion Transmission Oil Additives reduces corrosion and wear Hydraulic Fluids bio-friendly, reduce corrosion
and wear Wheel Bearing Greases reduce wear, pitting, and
corrosion Joint & Chassis Greases reduce wear, pitting, and
corrosion
ALT,Inc.
MARKETS: AGRICULTURE
Tractors, Implements Generators, Pumps
Processing / Conveyance Equipment
Engine Oil Additives reduce wear and pollutants Gearbox Oils reduce gauling and corrosion Transmission Oil Additives reduces corrosion and wear Hydraulic Fluids bio-friendly, reduce corrosion and
wear Wheel Bearing Greases reduce wear, pitting, and corrosion Joint & Chassis Greases reduce wear, pitting, and corrosion
ALT,Inc.
MARKETS: CONSTRUCTION
Lifts, Cranes, Excavators,Power Tools,Tractors/Graders/Dozers,
Generators
Engine Oil Additives reduce wear and pollutants Gearbox Oils reduce gauling and corrosion Transmission Oil Additives reduces corrosion and wear Hydraulic Fluids bio-friendly, reduce corrosion and
wear Wheel Bearing Greases reduce wear, pitting, and corrosion Joint & Chassis Greases reduce wear, pitting, and corrosion
ALT,Inc.
MARKETS: INDUSTRIAL / POWER
Engines, Transmissions, Bearings & Gears, Spindles,
Turbines, Hoist Chains/Ropes
Engine Oil Additives reduce wear and pollutants Gearbox Oils reduce gauling and corrosion Transmission Oil Additives reduces corrosion and wear Hydraulic Fluids bio-friendly, reduce corrosion and
wear Wheel Bearing Greases reduce wear, pitting, and corrosion Joint & Chassis Greases reduce wear, pitting, and corrosion
ALT,Inc.
MARKETS: MARINE / OFF-SHORE
Recreation/Commercial craft Underwater Mechanicals
Offshore Rigs, Flexible Pipelines Engine Oil Additives reduce operating temperatures, wear,
corrosion and pollutants Gearbox Oils reduce gauling and corrosion Transmission Oil Additives reduces corrosion and wear Hydraulic Fluids bio-friendly, reduce corrosion and
wear Gear and Bearing Greases reduce operating temperatures, wear,
pitting, and corrosion Joint & Chassis Greases reduce wear, pitting, and corrosion
ALT,Inc.
MARKETS: MILITARY
Shipboard, Aircraft, Amphibious Vehicles, Construction Equipment,
Fleet Cars and Trucks
Engine Oil Additives reduce wear and pollutants Gearbox Oils reduce gauling and corrosion Transmission Oil Additives reduces corrosion and wear Hydraulic Fluids bio-friendly, reduce corrosion and
wear Wheel Bearing Greases reduce wear, pitting, and corrosion Joint & Chassis Greases reduce wear, pitting, and corrosion
ALT,Inc.
Ali Ebadian, PhDCEO, Phiston Technologies,Inc.
Contact:Phone: 305 517 1744Cell: 786 325 [email protected]
CONTACT INFORMATION