Alstom Large Turbo-generators
Transcript of Alstom Large Turbo-generators
Willi Rütti
Alstom GIGATOP Turbogenerators
Paris, 2008-08-27
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 2© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Power Generation … a booming market
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 3© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
0 500 1000 1500 2000 25
GIGATOP 4-pole Hydrogen andwater-cooledGIGATOP 2-poleHydrogen andwater-cooled
TOPGASHydrogen-cooled
TOPAIRAir-cooled
TOPACKAir-cooled
Comprehensive range from 40 to 2000 MVA
2000
2000
1400
1100
530
450
400
300
150
9040
50 Hz
60 Hz
TurbogeneratorsProduct families
Rated outputs MVA
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 4© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
GIGATOP 2-poleIn operation today – for close to 25 years
Leibstadt, Switzerland• 1318 MVA• Commercial operation since 1984
More than 20 years experience with highest ratings
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 5© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Lippendorf, Germany• Europe’s most modern lignite plant• 2 x 1166 MVA• Commercial operation since 1999• > 99% availability
GIGATOP 2-poleIn operation today – newest technology
Newest technology with potential for higher ratings
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 6© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
First unit delivered to site
GIGATOP 2-poleProjects in execution – Units delivered
Neurath, Germany• World’s largest lignite fired plant• 2 x 1333 MVA• Commercial operation: 2010
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World’s largest 2-pole turbogenerators under construction
GIGATOP 2-poleProjects in execution – Largest unit being built
Datteln 4, Germany• World’s largest hard coal fired plant• 2 x 1400 MVA• Commercial operation: 2011
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 8© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Chooz & Civaux, France• Largest turbogenerators in operation today• 4 x 1710 MVA• Commercial operation since 1996• 99.97% reliability
Largest 4-pole units in operation with highest reliability
GIGATOP 4-poleIn operation today
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 9© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
18 units (25 GW) ordered since 2005
USA FRANCE
SWEDEN
CHINA
FINLAND
MEXICO
1x1500 MWe
2x1150 MWe4x1150 MWe2x1760 MWe
4x1800 MWe 2x990 MWe
2x850 MWe 1750 MWe
60 Hz recent orders 50 Hz recent orders
GIGATOP 4-poleProjects in execution
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• No copper oxides • No clogging
Maintenance free through stainless steel Welded connections
Functional separation of electrical and hydraulic connection
GIGATOPUnique stator bar design
VPI insulation and stainless steel tubes for reliable operation
MICADUR®
High performance VPI Insulation
Up to 30 KV
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 11© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
• Constant radial pressure• Settling effect compensation• Re-tightening
GIGATOPStator wedging designed for ease of maintenance
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 12© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
GIGATOPRetighten able stator end winding support
GIGATOP 2-poleGIGATOP 4-pole
• Massive support rings• Free axial expansion • No loosening in operation • Re-tightening possible during
regular maintenance
To allow short maintenance time
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 13© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
GIGATOPSingle stage fans for highest efficiency
GIGATOP 2-poleGIGATOP 4-pole
1 high efficient radial fan
2 high efficient axial fans
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GIGATOP 4-poleCompact and high performing brushless exciter
• No slip rings and brush gear
• Excellent dynamic behaviour supporting grid stability
• Extreme compactness
• No need for 3rd bearing
TKJ Exciter Before TKJ
Reduced shaft line length
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 15© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
GIGATOP 2-poleBrush gear designed for ease of maintenance
• Air-cooled• Brushes online exchangeable
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GIGATOPKey benefits summary
• Easy, short and lowest maintenance
• Reliable operation
• Highest efficiency
• Reduced shaft line length
• Unique brushless exciter
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 17© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
TurbogeneratorsReliability
0.19%0.12% 0.11%
0.01%
0.53%
0.0%
0.1%
0.2%
0.3%
0.4%
0.5%
0.6%
TOPACK* TOPAIR* TOPGAS* GIGATOP* NERC**
Forc
ed O
utag
e R
ate
* Alstom data derived from Strategic Power Systems Inc. (1990-2007)** North American Electric Reliability Council (NERC), Data cover all fossil steam plants (2002)
Alstom fleet
Very high reliability demonstrated
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 18© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
• Technology Development Quality Process
• Product Development Quality Process
• Type tests
• Modern design/calculation tools
• Systematic operation feedback analysis
TurbogeneratorsMinimize risk for OEM and customers
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 19© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
• Railway transportation– Frame diameter: 4,15 m– Stator frame weight: 450 T
• Alternatives– Road transportation– Stator stacking/assembly on site
Schnabelcar
GIGATOPTransport
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 20© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
• Grid stability influenced by generator pf and scr
• Use of modern digital AVR
• Stiffening grid by reinforcing lines
• Innovation in plant equipment
• Superconducting technology based on 2nd
generation HTS
From focus on generator to focus on full system
GIGATOPGrid aspects
Alstom GIGATOP Turbogenerator - 27/08/2008 - P 21© ALSTOM 2008. All rights reserved. Information contained in this document is provided without liability for information purposes only and is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Still some room for higher ratings
• Rotor limitations
– Capability of forging suppliers
– Material stress limits
– Rotor dynamics
• Up-rating potentials
– Cooling system optimization
– Electrical field strength in HV insulation
– Higher voltage ratings
GIGATOPLimiting parameters and up-rating potentials
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