COALESCING PLATE OIL WATER SEPARATORSMINING SERIES OILY WATER SEPARATORSPOLISHING FILTERSTRADE WASTE MONITOR SYSTEMSMUFFIN MONSTER®

GRINDERS GREASE MUNCHER - MODEL 800

ALLIED PUMPSINDUSTRIAL WASTE & OILY WATER TREATMENT

The ALLIED PUMPS Coalescing Plate Oil Water Separator (CPS) Package combines a moulded polyethylene, fibreglass or stainless steel chamber and high efficiency coalescing plate pack with a range of positive displacement diaphragm pumps and automatic controls to treat run off water containing free oil particles.

Allied Pumps’ CPS is an enhanced gravity separator capable of removing oils and fine solids. The unique patented plate construction and plate material serves to multiply its efficiency in comparison with other gravity based devices.

Oily water influent is either pumped or flows into the inlet chamber under gravity. The heavy solids then settle out and the 100% oil slugs rise immediately to the surface. The remaining oily water mixture flows through the plates and both the smaller oil droplets and fine solids are progressively separated. Downstream a baffle or oil dam prevents the collected oil from entering the outlet weir. Maintenance of the CPS separator is simple and can be carried out ‘in-house’.

OPERATING PARAMETERS

The Coalescing Plate Technology efficiency far exceeds that of settling tank or conventional plate separator systems. The plate packs remove oil droplets 20 microns or smaller, compared to 60 microns for conventional plate separators with 3/4” spacing and 120 microns for standard API tanks. This enables the separator to reduce effluent free oil content to levels of less than 15ppm over a wide range of influent conditions.

APPLICATIONS

• Workshop wash down facilities

• Commercial car washes

• Transport depots

• Industrial waste treatment

• Service Stations

COMPLETE PACKAGE INCLUDES

• Low voltage control system

• Suction Strainer

• EXN rated float switches

• High level alarm operation

• Operation and maintenance manual

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

COALESCING PLATE OIL WATER SEPARATORS

PUMP SPECIFICATIONSPUMP MODEL VOLTAGE SUITS SEP

SIZESOLIDS

(mm)

KDS (T) 25 240 (415) KCPS 10/15 FS 15

KDS (T) 32 240 (415) KCPS 30 FS 20

KDS (T) 38 240 (415) KCPS 60 FS 25

KDS (T) 50 240 (415) KCPS 75 FS 40

KDS (T) 76 240 (415) KCPS 90 FS 50THE CPS ADVANTAGE

• Efficiency - far more efficient than conventional triple interceptors at removing oil

• Installation - minimal installation costs requiring only a plumber

• Safety - far safer than conventional methods in which oils can overflow into water catchment areas

ACCESSORIES

The range of Allied Pumps’ CPS accessories are designed to provide for all requirements of a complete system package.

• A single or three phase controller and pump system is available

• Positive displacement diaphragm pumps are matched specifically to separator size to minimise emulsion of oil and water.

• Silt traps for up stream collection of grit and other pollutants are used to further enhance the system effectiveness.

• Holding sumps are used where gravity flows can be retained prior to being pumped into CPS.

PRODUCT SELECTION GUIDE:

CONTROLLER SPECIFICATION

CONTROLLER MODEL VOLTAGE DIMENSIONS

(mm)NO OF FLOATS

KLC 1 240 200H x 200W x150D 2

KLC 2 415 200H x 200W x150D 2

• Safe low voltage control 12V

• Auto/off/manual selection

• High level alarm indication

• Power on indication

OIL SEPARATOR SPECIFICATIONS

MODEL FLOW L/H APPROX. SIZING (mm)

KCPS 10 FS* 1500 1520H x 1450W x 550D

KCPS 15 FS 1500 1520H x 1450W x 550D

KCPS 30/15 FS** 1500 1520H x 1700W x 870D

KCPS 30 FS 3000 1520H x 1700W x 870D

KCPS 60 FS 6000 1550H x 2160W x 840D

KCPS 75 FS 7500 1850H x 2160W x 840D

KCPS 150 FS 15000 1950H x 2905W x 1190D

* KCPS 10 FS package excludes accessories and controller.

** KPCS 30/15 FS is derated for heavy service applications.

CONTROLLER FEATURES

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

MINING SERIES OILY WATER SEPARATORS

KEY FEATURES

• Heavy duty construction

• Galvanized frame and base

• Access steps complete with anti-slip treads, kickboard and safety yellow handrail

• Stainless steel oil collector drum complete with level alert alarm

• Heavy duty Pilbara Series control box with 30.5 mm indicators and selector switches

• Visual and audible alarm

• Certified lifting eyes

• Stainless steel fittings

• Easy to maintain

APPLICATIONS

• Light vehicle and heavy vehicle workshops

• Wash bay and wash down facilities

• Refuelling stations

• Areas where there is potential for hydrocarbons to be released into the environment

• Can be complimented with the Allied Pumps Polishing Filter to increase output quality in sensitive areas or for water reuse

The ALLIED PUMPS Coalescing Plate Separator Mine Spec package combines a moulded polyethylene, fibreglass or stainless steel chamber and high efficiency coalescing plate pack with a range of positive displacement KWIKFLO diaphragm pumps and heavy duty automotive controls.

The Allied Pumps’ CPS is an enhanced gravity separator capable of removing oils and fine solids. Typical installations would include a large silt trap or ‘bogout’ prior to the separator to handle heavy silt loadings.

The unique patented plate construction and plate material serves to multiply its efficiency in comparison with other gravity based devices. Oily water influent is either pumped or flows into the inlet chamber under gravity. The heavy solids then settle out and the 100% oil slugs rise immediately to the surface. The remaining oily water mixture flows through the plates and both the smaller oil droplets and fine solids are progressively separated. Downstream a baffle or oil dam prevents the collected oil from entering the outlet weir. Maintenance of the CPS separator is simple and can be carried out ‘in-house’.

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

POLISHING FILTERS

Larger sizes available on request.

For applications requiring a higher degree of treatment than what would be achieved through a conventional gravity based separation system, the ALLIED PUMPS Polishing Filter in conjunction with an Allied Pumps’ Coalescing Plate Separator, removes emulsified and solubilised oil and fuel in an effective and efficient manner.

The Allied Pumps’ Polishing Filter is unique in its ability to effectively capture free oil, emulsified oil and water soluble oil and fuels from water. It works in conjunction with an Allied Pumps' Coalescing Plate Separator to achieve optimum quality of water.

The filter modules are hydrophobic and have an indefinite shelf life. They will allow clean water to pass through without any effect and will only become active as water contaminated with hydrocarbon comes into contact with the filter. The hydrocarbon becomes chemically and permanently bonded to the filter, thus the filters will in essence, process storm water or clean bilge water without shortening the filter life and remain as a sentinel awaiting hydrocarbon contaminants.

APPLICATIONS

• Locations where discharge to discharge sewer is not an option and alternative on-site disposal is required

• Wash water reuse systems

• Environmentally sensitive areas.

POLISHING FILTER PACKAGES:

MODEL NO. LITRES/HR

ACPF-15-C 1500

ACPF-30-C 3000

ACPF-60-C 6000

ACPF-90-C 9000

KEY FEATURES

• Absorbs up to 50x its own weight

• Hydrophobic – rejects water, does not become weighted with water making it light and easy to retrieve or replace.

• Will not desorb – once oil product is captured it will not release oil

• Oil response products may be reused till saturated

• Made from naturally occurring products and have a very small carbon footprint, from manufacture through transportation to deployment.

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

TRADE WASTE MONITOR SYSTEMS

STANDARD MONITORING PARAMETER OPTIONS

• Flow

• Temperature

• pH

• Conductivity

• Hydrocarbon Levels

• ORP

APPLICATIONS

• Aquatic & leisure centres

• Commercial kitchens

• Laundromats

• Sewer lines

ALLIED PUMPS Trade Waste Monitor Systems provide a coordinated solution to an increasingly demanding need for accurate monitoring of waste streams and meeting requirements of the Trade Waste Authority.

From integrated component systems to full ‘turnkey’ packages. Allied Pumps’ Trade Waste Monitors combine good user interface and high reliability whilst meeting authorities requirements.

KEY FEATURES

• Automated Closure Valve - for line isolation in alarm conditions

• Remote Alarm - audible and visual with mute switch to alert an out-of-parameter condition.

• Chart Recorder - continuous recording of all monitored conditions.

• Below Ground Pit - package system with internal pipework and associated components delivered to site for installation

• Enclosure in stainless steel construction

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

Allied Pumps’ Trade Waste Monitor Systems are available in both above and below ground configurations and incorporate outputs and features as required by the Trade Waste Authority.

Maximum flow depends on available head and should be confirmed by an engineer. Pumped flows can be significantly higher. Authority project approval must be obtained prior to installation.

MODEL NOMINAL SIZEGRAVITY FLOW

LITRES/SECMINIMUM MAXIMUM

APTW-M40-R 40 mm 0.12 1.0

APTW-M50-R 50 mm 0.19 1.6

APTW-M65-R 65 mm 0.3 2.7

APTW-M80-R 80 mm 0.5 3.3

APTW-M100-R 100 mm 0.7 6.2

APTW-M150-R 150 mm 1.7 14.0

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

KEY FEATURES

• Protects pumps and other equipment by grinding down the toughest wastewater solids

• Achieve two dimensional wipe cutting

• Optimised cut control with tailored cutter rotation speeds

• Dual shafted Grinders are capable of grinding a wider variety of solids

• Separate organic from inorganic materials

• Compact and efficient design

• Automated monitoring and controls

• Lower operating costs

Muffin Monsters® are a market-leading range of municipal wastewater shredders and screening systems, incorporating a heavy duty, precision machined grinding system, suited for the most arduous of applications.

Muffin Monster® Sewage Grinders are designed to protect pumps and other equipment by grinding down the toughest wastewater solids.

MUFFIN MONSTER®

GRINDERS

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

10K SERIES Muffin Monster®

The 10K Series Muffin Monster® is a compact grinder, tough on solids in sludge and sewage applications. It fits into areas with limited space requirements while still providing the necessary power for downstream protection. The 10K Series is an ideal, low-cost solution that goes beyond sludge grinding at resource recovery facilities, and fits perfectly into office buildings, apartment complexes, resorts, retail centers and package treatment plants.

30K SERIES Muffin Monster®

Troublesome solids are now easier than ever to reduce with the Muffin Monster® dual-shafted grinder. Its slow speed, high-torque design shreds tough solids that typically cause sewer problems. With over 35,000 installations, the proven capabilities of the Muffin Monster® is legendary in providing solutions for the ever more stringent operational needs arising throughout the industry.

40K SERIES Muffin Monster®

The 40K Series Muffin Monster® excels in wet and dry grinding applications. It’s a powerful shredder for large sludge processing systems. It also serves in many industrial applications including fish and beef processing, petroleum, pulp and paper mills, chemical plants, and recycling plants.

APPLICATIONS

• Pump stations • Sludge lines • Septage receiving stations • Headworks screenings reduction • Prisons• Marine Waste

WIPES READY TECHNOLOGY

Achieve the desired 2-dimensional cutting capabilities to control both the width and length of output, preventing materials from forming long strips and reweaving in the waste stream:

• Cut wipes in 2 directions

• Smaller particle size, and

• No reweaving.

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

KEY FEATURES

• Lightweight

• Easy to install

• Biological filter removes solids down to 2mm

• Compact design

• Easily removed or relocated

• Above or below ground installation

• Impact resistant

• Suitable for outdoor use

• Reduce BOD loadings

The patented ALLIED PUMPS Grease Muncher combines the conventional underflow grease arrestor design with a special Biofilter which dramatically reduces the grease content of the discharge through microbiological activity.

The Grease Muncher is a lightweight compact grease arrestor ideally suited for installation in both existing and new developments, particularly where conventional concrete grease arrestors are not practical or desirable. They can also be used for temporary installations or where relocation at a later date may be required.

Designed in the United States, the Grease Muncher Biofilter has undergone extensive field trials in Australia and has been widely accepted by Australian Water Authorities.

GREASE MUNCHER - MODEL 800

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

MATERIALS OF CONSTRUCTION

Units are manufactured from a combination of polyethylene and thermal plastics for long life and maximum corrosion resistance.

Polyethylene tank greatly simplifies cleaning and reduces smells as fat and grease will not adhere to polyethylene.

APPLICATIONS

The Grease Muncher 800 is designed for small food type outlets with a fixture rating of four plumbing fixture units. For example; one kitchen sink (3 x fixture units) and one hand wash basin (1 x fixture unit). The maximum daily flow is 13259 litres and the peak instant flow rate is 28 L/min. Water Corporation Industrial Waste Approval Number AN-001-01.

PERFORMANCE SPECIFICATION

Tests have shown a reduction in grease and total suspended solids of 50-90% and BOD reduction of up to 45%. Final wastewater quality is dependant on the influent quality and flow rate.

INSTALLATION

The compact size and gastight design enables the unit to be installed in a store room or plant room. The UV stabilised tank is suitable for outdoor or even roof-top installation. The Grease Muncher can also be installed below ground and light or heavy surface concrete cover slabs fitted with gas tight cast iron covers are available. Below ground installation requires concrete backfill or concrete liner.

DIMENSIONAL/TYPICAL INSTALLATION DETAIL

OPTIONS AVAILABLE

• Concrete cover slab with cast iron gas tight cover

• Remote pump-out line provision

• Air admittance valve

• Other sizes available on request

• Pumping chamber where gravity drainage is not possible

BELOW GROUND ABOVE GROUND

Concrete backfill for inground installation (Refer to Allied Pumps for heavy service applications)

Note: All dimensions in mm and subject to change without notice. Dimensions should not be used for pipe setup purposes.

ALLIED PUMPS COMMERCIAL - INDUSTRIAL WASTE & OILY WATER TREATMENT

ALLIED PUMPS - CORPORATE PROFILEV2. Copyright 2016 Allied Pumps Pty Ltd. Allied Pumps reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document.

HEAD OFFICE 2 Modal Crescent (Cnr Baile Rd)Canning Vale WA 6155

PO Box 1468Canning Vale DC WA 6970

(t) +61 (0) 8 9350 1000(f) +61 (0) 8 9356 5255(e) info@alliedpumps.com.au

SOUTH WEST115 Stead RoadCentennial Park WA 6330

(t) +61 (0) 8 9350 1000

KALGOORLIE46 Great Eastern HighwayKalgoorlie WA 6430

(t) 1800 335 550

DARWINPO Box 506Darwin NT 0801

(t) 1800 335 550

SALES ENQUIRIESFree call 1800 335 550

(e) sales@alliedpumps.com.au

TECHNICAL SERVICES(t) +61 (0) 8 9350 1000(e) service@alliedpumps.com.au

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