All Rubber Catalogue

7/29/2019 All Rubber Catalogue

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Product Catalogue Product Catalogue

All RubberInnovators of Rubber Technology



PAGE

1Innovators of Rubber Technology

www.allrubber.com.au

“We are specialists in the design and supply of rubber products and equipment for mining,

quarrying, transport, customised solutions and recycling technologies. Our knowledge

base, expertise and product range have been built from an intensive “in-house” research

and development programme over many years.

Integrating the latest technologies with this expertise allows us to develop new and unique

products and solutions, leading to improvements in productivity, quality of products, all

proven in the field in one of the toughest environments on earth.”

Stephen D’Angelo

Managing Director

Head Office

21 Midas Road, MALAGA WA 6090

WESTERN AUSTRALIA

Telephone: +61 +8 +9249 5622

Facsimile: +61 +8 +9249 5676

Email: [email protected]

Website: www.allrubber.com.au

All RubberInnovators of Rubber Technology

• Mining and Quarrying

• Transport

• Industry

• Specialised applications

• Recycling

Rubber Technology & Products



PAGE

2 Innovators of Rubber Technology


Table of Contents

Mining Section

Belt Repair Materials 1

PVC and Polyurethane Adhesives 2

Priming Agents 3

Rubber Adhesives 4

Hot Vulcanizing Solutions 5

Cleaning Solutions 6

Fasteners 7

Tools 8

Lagging Materials 9

Lining Materials 10

Conveyor Beltings 11

Moulded Products 12

Screen Mats 13

Conveyor Components 14

Ceramics 15

Transport Section

Mudguards & Fenders 1

Mudflaps 2

Catcher Mats 3

Pickup & Tray Mats 4

Agricultural & Mat Section

Protective Mats 1

Strip Borders 2

Feeding Troughs 3

Balers & Harvesters 4

Machinery Section

Vulcanizing Presses 1

Slicing Machines 2

Slitting Machines 3

Punching Presses 4

Buffing Machines 5

Company Overview Section

All Rubber Profile 1

Services

- Wesbelt & East Coast Rubber (ECR) 2

- Research and Development 3

- Training 4

- Contact Information 5

Apendices Section

Product List 1

Technical Information 2



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Company Overiew

All Rubber Profile

History

All Rubber was founded by Olivio and Maria D’Angelo in

1971 in Western Australia . Originally a wholly owned family

business it was initially involved in the transport industry, with

a fleet of trucks moving freight to the mines in the North West

of Western Australia.

In conjunction with the transport operations, a business was

established with the recycling of second-hand conveyor belts

and other materials generated as waste products in mining

operations. Conventional disposal techniques consisted

primarily of burying, and sometimes burning these materials,

causing pollution and environmental concerns.

An ongoing operation was developed by All Rubber with the

use of our internationally patented machinery to recycle steel

cord and fabric-reinforced belts. The durable belt covers are

manufactured into Mudflaps, Industrial Matting, Truck

Mudguards and Flooring, and also reused as lighter Conveyor

Belting. This exclusive machinery to remove the rubber covers

from the reinforcing substrates is marketed by All Rubber

worldwide.

In 1980 the company focused exclusively on the rubber

business with the securing of conveyor belt service contracts

with companies such as Alcoa, Pioneer, and Metro Brick in

Western Australia. An intensive Research and Development

program was established to produce Australian made products

to service the mining and quarrying, and transport industries.

This was a vital step for industry in Western Australia as an

“ Import Replacement Init iative”, as most rubber related

adhesives and machinery were imported from Germany,

Canada and Malaysia. The R & D program developed our range

of products now being manufactured by All-Rubber directly,

or by its joint venture partners.

This exclusive range of products has lead to significant, and

expanding export sales to countries such as the U.K., U.S.A,

South Africa, Korea, New Zealand, Singapore, Philippines,

Indonesia, India, and Chile.

Joint Ventures have been established in selected countries toallow technology transfer for the manufacture of various

products in a lower labour cost environment. This ensures we

can supply a competitively priced, high quality product.

Between 2000 and 2002 an input of capital increased

production capacity and efficiency in the Malaga Factory and

additional new products were brought into the product range,

most notably; Screen Mats, Rubber and Ceramic Lagging ,

Strip Lagging and Moulded Products.

In 2003 All Rubber acquired Wesbelt Pty. Ltd., a company

providing services and products in the conveyor belt and rubber

lining industries in Western Australia. In 2004 All Rubber

acquired a 25% share in the operations of East Coast Rubber

who supply All Rubbers’ products, services and technology to

the mining industry in Queensland.

Company Structure

The majority of shares are held by the original founders, the

D’Angelo family. The remaining shares are held by private

interested parties and by key employees predominantly

involved in company management.

All Rubber currently employs 50-60 staff, and has an annual

turnover in excess of $A16 Million (2005/06) with average

annual growth of approximately 40%.



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Company Overview

ALL Rubber Profile

PRODUCTS

All Rubber has a diverse range of products across 4 main

industries; Mining, Transport, Agriculture and Machinery. The

common thread is that markets for these products span the

globe and they are all rubber related.

The product range includes:-

MINING:

1. Belt Repair Materials

2. P.V.C & Polyurethane Adhesives3. Priming Agents

4 Rubber Adhesives

5. Hot Vulcanizing Solutions

6. Cleaning Solutions

7. Fasteners &Tools

8. Lagging Material

9. Lining Material

10. Conveyor Belting

11. Moulded Products

12. Screen Mats

13. Conveyor Components

14 Ceramics

TRANSPORT:

1. Mudguard/Fenders

2. Mudflaps

3. Catcher Mats

4. Pickup & Tray Mats

5. Custom products

AGRICULTURE / MAT:

1. Protective Matting

2. Strip Borders

3. Feeding Trough

4. Bailer & Harvester Parts

MACHINERY:

1. Vulcanizing Presses

2. Punching Presses

3. Buffing Machines

4. Slicing Machines & Slitting Machines

FACTORY EQUIPMENT:

Our extensively equipped factory includes:-

1. EAGLE Vulcanizing Press 4mtrs x 2.2mtrs

2. SHAW ALMEX Strip Moulding Press 7mtrs x 600mm

3. Hydraulic Moulding Press 1500mm x 900mm (900tonne)

4. PHEONIX Automated Punching Press

5. 2 x BUS Manual Punching Presses

6. A36, 1500mm Slicer Machine

7. SMG 1mtr wide Bench Sanding Machine

8. Buzzard Rubber Buffing Machine

9. Autoclave 2mtr diameter x 1.5mtr long

10. Mixer Tank 2tonne capacity

11. A40, Bandsaw Slicer

12. COMMODORE Slicer

13. Extruder 12"

14. Mill, 2 roll 62"

15. PIRELLI 4 roll Calender Prod. Line, 1600mm wide

16. 2 x Injection Moulding Machines17. 2 x Compression Moulding Machines

18. Precure and Postcure Wrapping Machine

LABORATORY:

1. DIN standard abrasion test machine

2. Rheometer

3. Elongation & Tear Strength Tester

4. Compressions Set Dies



PAGE



Services are provided to the mining and industrial sectors in

all areas of conveyor supply and system maintenance by

Wesbelt in Western Australia and East Coast Rubber in

Queensland. Wesbelt is a wholly owned subsidiary and East

Coast Rubber (ECR) a partly owned subsidiary of All Rubber,

receiving full technical backup and support.

With a strong distribution

network through other

service providers around

Australia. All Rubber isable to coordinate large

national projects and

customer requirements.

We offer the most

comprehensive and seamless service available in today’s

demanding market. We are committed to deliver your

requirements around Australia and around the world.

Service Equipment

The All Rubber fleet of 4WD’s, trucks and commercial vehicles

are all purchased new, with a typical maximum service life of

3-4 years. On-site vehicles are fitted as standard with all safetyequipment to comply with normal requirements.

All other tools winches and winders used on site are regularly

checked, maintained and tagged as appropriate for standard

safety regulations.

Providing services to

• Kalgoorlie Consolidated

• Gold Mines (KCGM)

• Western Mining Corporation

• Goldfields LTD

• Cockburn Cement• BHP BILLITON

• Wesfarmers CSBP

• McMahon’s

• Leighton Contractors

Company Overview

Services - Wesbelt / ECR

Conveyor Services

Fully equipped service centres cater for every belting

requirement including: -

1. Stock belting

2. Splicing

3. Vulcanizing equipment

4. Installation equipment (belt drums, winding equipment

and winches)

5. Fasteners

6. Pulley design and manufacture

7. Belt cleaners

Specialised areas

• Quality splicing of plasterboard belts

• Fire-safe splicing equipment

• Portable splicing equipment for light-duty PVC belts.

Our 24-hour service capability responds quickly to breakdown

emergencies with expert technicians for infield repairs.

Mechanical Services

Comprehensive Field Service Support covering all aspects of

conveyor maintenance with customized services to suit specific

needs of each customer including:-

• Schedule of rates work on an as required basis

• Full task based contract administration & management

• Cents per tonne contract

We can provide a “Total

Maintenance Solution”,

with the support of

products and services fromour branches, distributors

and alliance partners.



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Company Overview


Mechanical Services provide:

1. Belt Cleaner service and installation

2. Plough service and installation

3. Skirt service, adjustment and installation

4. Roller Identification and replacement

5. Rubber Lining

6. Polyurethane Lining

7. Ceramic Lining

8. Systems inspections and audits

Splicing

Hot splicing capabilities with The Falcon press in all branches

ensure the latest vulcanizers are used for in-situ splicing with

full safety equipment. Water or air-pressurized units with a

capability of up to 200 PSI, and maximum bias dimension of

2400mm, allows for the splicing of steel cord, fabric or solid

woven steel cord belts in excess of 2000mm wide.

The Falcon press easily breaks down into smaller sections

ideally suited for a range of different belt widths.

We have spot repair presses, P.V.C. splicing presses and many

additional rubber splicing presses. All of our presses are of

advanced design and proven in the field. Rubber lining of

chutes, hoppers, pipes, idlers and various other items is carried

out in our factory

premises, in Perth. All

aspects of cold and hot

bonding of rubber to

steel (or other surfaces)

is achieved and

guaranteed.

Lining & Lagging

All Rubber uses and recommends rubber lining materials; in

conjunction with Konprim metal primer and Kontact adhesives,

to achieve the most effective cold vulcanizing bond.

All metal surfaces are

sandblasted in accordance

with Australian standards,

prior to treatment with

Konprim metal primer.

Lagging of pulley’s can be

carried out in the field or

on site.

Kolag pulley lagging sheets or strips are used in this

application. Kolag lagging material consists of a bonding layer

to promote bond strength. The joint can then be effected by

and overlap method, or using a two directional filler rubber

technique. Kolag lining

material is manufactured with

an embossed diamond patter

to facilitate water dispersionand assist belt traction.

Idlers and pulleys can be hot

or cold lined and machine

ground to be perfectly

concentric.

Polyurethane

In addition to rubber lining of steel surfaces, All Rubber has

perfected techniques of bonding polyurethane to steel, and

rubber. Spray or casting methods can be used to apply the

polyurethane, to give greater wear, heat and chemical resistance

in specific applications.

Technical Services

We have a full manufacturing capability and give technical

backup to all customers,

allowing direct access to a

team of rubber chemists,

rubber technologists and

engineers that can assist to

resolve problematic mine

issues especially with rubber

lining, conveyor beltcompounds, screening and

any areas involving rubber.



PAGE



Company Overview


In our Malaga factory and laboratory we can formulate,

develop, manufacture, test and mould. We produce rubber

compounds specifically tailored for particular applications.

Testing equipment includes rheometers, elongation meters,

abrasion testers, durometers and compression equipment. We

can produce the right rubber compound for all situations to

prevent premature equipment corrosion and failure.

Systems MonitoringServices can be provided by All Rubber or through a network

of independent service providers, which will ensure a

preventative maintenance program.

The objective of

All Rubber’s “Total

Maintenance Solution”

is to achieve reliability

of product performance

and Life Cycle

Maximisation of con-

veyor componentsresulting in maximum

plant reliability and

availability.

Safety

Our excellent Occupational Health & Safety record has been

achieved by employing highly skilled machine operators and

factory staff. An in-house safety coordinator also ensures safety

systems are implemented,

maintained and reviewed

on a regular basis. Full

safety induction of allpersonnel is a normal

routine requirement.

Belt Trade-in

We buy conveyor belts of varying types (including steel cord)

for our recycling operations.

Experience

All Rubber has one of the most

experienced teams of rubber

technologists in Australia. It

comprises of Chemists,

Engineers, Metallurgists,Accountants and Sales &

Marketing professionals with

strong managerial depth

ensuring proactive product and

service development and fast

response to customer needs.

All Rubber is a leading Australian manufacturer and exporter

of rubber products and machinery, for the mining, transportand agricultural industry. An extensive R&D program has led

to many patented developments and specialized products.



PAGE



Company Overview

Research and Development - Products and Equipment

All Rubber actively engages in developing innovative products

and expanding the manufacturing capability to meet market

demands. Over many years All Rubber has conducted R&D at

our Malaga factory and Laboratory to enable the production

of our own branded lines of equipment and adhesives. Our

laboratory has a complete range of testing facilities to ensure

our rubber compounds and equipment comply with exacting

customer specifications.

Products have been developed in the areas of:

• Milling and Calendaring of specialized rubber compounds

• Conveyor Belting

• Ceramic & other pulley lagging materials

• Adhesives

• Vulcanizing Presses for all applications

• Computerized and automated Punching Presses

• Computerized and automated Buffing machines

• Slitting machines

• Ballistic rubber

Ongoing R&D has allowed the continual development of new

methods to improve efficiency in all aspects of the

manufacturing process and improve the quality and wear

properties of products.

• Milling / Calendering of specialized rubber

compounds

We cater for specific applications depending on the

requirements, i.e., Fire Resistant Anti Static (FRAS),

Kontex, and Skirting.

• Adhesives

Our range of adhesives cover all applications in the rubber

industry for cold bonding of rubber to rubber or metal to

rubber

• Conveyor Belting

We have developed rubber compounds in many areas to

ensure high quality and extended belt life. Our belting range

includes Steel cord, Fabric, General Abrasion resistant, Oil

Resistant, Heat Resistant, Antistatic, Flame Resistant, and

Chemical Resistant.

• Ceramic & other pulley lagging materials

Lagging pattern research led to the development of designs

that increase the effectiveness of belt to pulley tractability

and with ceramic lagging the increase in lagging life.

• Vulcanizing Presses for all applications

The Eagle, Falcon, Hawk, Kite and PT vulcanizing presses

have been developed over many years to handle the largest

to the smallest jobs. Other equipment has been developed

for buffing and slitting to speed up production processes.

Our presses use Air/Water Bags to ensure even pressure

on the platens and reliability.

• Computerized / automated Punching Presses

& Buffer

Our IT department developed computer interfaces that

allow drawings done in CAD to be sent directly to the

required machines which then automatically complete the

job to our clients exacting specifications.

• Slitting machines

Designed to eliminate most hand cutting jobs. Fully

adjustable allows the cutting of rolls of rubber to specified

widths

• Ballistic rubber

Custom Fire Resistant rubber compounds for indoor firing

ranges, that eliminate ricochet and splash from live

ordinance.



PAGE



Company Overview

Training Courses - Splicing, Lining and Vulcanizing

This course is a comprehensive overview of the rubber industry,

and will produce trained individuals with a greater

understanding of the nature of rubber, it’s processing and uses.

Catering primarily for the needs of companies involved in

servicing the mining industry, it is designed to produce

competent employees in the fields of rubber moulding, rubber

processing, conveyor belt servicing and rubber lining. It does

not deal with the tyre industry.

The All Rubber training course is designed to meet the needs

of a rapidly growing industry, and address a dramatic shortfall

in training currently being conducted. The course is designed

to provide a standard of training for students, which can be

recognized in the industry worldwide.

The current lack of structured training has resulted in poor

practices being adopted by employees, who often have limited

understanding of the machinery they are operating, or

chemicals and compounds employed.

The structure and content material is presented in collaboration

with Wesbelt. Approximately half of the course will be spent

in class contact hours, and the other half will be spent on

practical assignment and hands on training. The lecturers and

practical instructors will be provided predominantly by All

Rubber and Wesbelt.

At the end of each completed module, a final evaluation and

appraisal will be conducted, and a pass or fail grade will be

issued. If students fail any individual module, then it must be

repeated before they are able to graduate. Upon successful

completion of all units, students will be presented with a

certificate of graduation.

Lecturers and instructors include the following:

Stephen Grant B.Sc., Hon. (Course Coordinator)

Stephen D’Angelo B.Sc., Dip. Ed,

Neil Honiball M.Sc.

Ajith Senewiratne L.P.R.I. (Lond),

Les Vickers B.Sc.

Mike von Bertouch B.Eng, Gard. Dip. Mgt.

Joe Lewin



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Company Overview

All Rubber - Contact Information

Head Office

All Rubber21 Midas Road,

MALAGA WA 6090

WESTERN AUSTRALIA

Telephone: +61 +8 +9249 5622

Facsimile: +61 +8 +9249 5676


Web: www.allrubber.com.au

East Coast Rubber (ECR)

15 Flanders Street,

SALISBURY QLD 4107 QUEENSLAND

Telephone: (07) 3875 1300 Facsimile: (07) 3875 1744Email: [email protected]

Terry Green: 0412 442 879 Alan May: 0407 011 688

Wesbelt Pty Ltd

11 Kitson Place,

MADDINGTON WA 6109

WESTERN AUSTRALIA

Telephone: (08) 9452 5000

Facsimile: (08) 9452 3793


Wesbelt - Kalgoorlie

16 Carnegie Street,

KALGOORLIE WA 6340

WESTERN AUSTRALIA

Telephone: (08) 9021 6366

Facsimile: (08) 9021 6388


WESBELT CONTACTS

NAME POSITION MOBILE E-MAIL

Glenn Tomkinson General Manager 0409 290 171 [email protected]

Rod Buckingham Sales Representative 0408 908 651 [email protected]

John Buckle Sales Engineer Screening 0417 932 575 [email protected]

& Milling

Dean Cooper Warehouse Supervisor 0438 686 751 [email protected]

Brenton Brune Supervisor 0419 926 530 [email protected]

Christine Chapman Administration/Accounts — [email protected]

Laurie Forster Manager Kalgoorlie Branch 0409 932 575 [email protected]

David Vaughan Works Manager Kalgoorlie 0427 429 032 [email protected]



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Mining Catalogue

Index - Contents

Section PAGE

1 BELT REPAIR MATERIALS

Repair Bands - Patches 12

Filler Rubber - CN Rubber 13

2 PVC & POLYURETHANE ADHESIVES

KONPLAS - Cold Vulcanizing Adhesive 14

– KONPLAS MSDS 15

KONPLAS - Activator 16

– KONPLAS Activator MSDS 17

3 PRIMING AGENTS

KONPRIM 205 - Metal Primer 18

– KONPRIM 205 - MSDS 19

KONPRIM 220 - Primer 20

– KONPRIM 220 - MSDS 21

4 RUBBER ADHESIVES

KONTACT AR100 - Cold Vulcanizing Adhesive 22

– KONTACT AR100 MSDS 23

KONTACT - activator 24

– KONTACT - Activator MSDS 25

KONSTICK AR180 - Cold Vulcanizing Adhesive 26

– KONSTICK AR180 - MSDS 27

KONSTICK - Activator 28

– KONSTICK Activator - MSDS 29KONTACT AR2000 - Cold Vulcanizing Adhesive 30

– KONTACT AR2000 - MSDS 31

KOELLEX AR250 - Cold Vulcanizing Adhesive 32

– KOELLEX AR250 - MSDS 33

5 HOT VULCANIZING SOLUTIONS

KONMELT - Tack Solution 34

– KONMELT - MSDS 35

6 CLEANING SOLUTIONS

SOLVIT - Cleaning Agent 36

– SOLVIT - MSDS 37

REDOX - Buffing Primer Part A 38

– REDOX Part A - MSDS 39REDOX - Buffing Primer Part B 40

– REDOX Part B - MSDS 41

7 FASTENERS

BELT CLIPS - Repairs & Joining 42

8 TOOLS

HAND TOOLS - Knives 43

HAND TOOLS - Rollers 44

HAND TOOLS - Shears and Other 45

9 LAGGING MATERIALS

KOLAG - Pulley Lagging Sheets 46

KOLAG - Pulley Lagging Strips 47

10 LINING MATERIALS

KONTEX 40 - Soft Natural Rubber 48

KONTEX 65 - Hard Natural Rubber 49

Section PAGE

10 KONTEX B55 - Bromo Butyl Rubber 50

KONTEX P38 - Soft Natural Rubber (Pink) 51

KONTEX B38 - Soft Natural Rubber (Black) 52

KONTEX HR70 - SBR/BR Rubber 53

KONTEX N65 - Nitrile Rubber 54

KONTEX C65 - Chloroprene Rubber 55

KONTEX EB - Bromo Butyl Rubber 56

CRFR65 - Ballistic FR Rubber 57

11 CONVEYOR BELTS

EAGLE - Natural - SBR 58EAGLE - Natural - SBR 59

Fabric Reinforcing - New and Reconditioned 60

EAGLE - Flame Resistant 61

EAGLE - Heat Resistant 62

EAGLE - Oil Resistant 63

EAGLE - Chemical Resistant 64

EAGLE - Chevron 65

EAGLE - Rough top 66

Solid Woven - PVC, PVG, FRAS 67

Solid Woven - Physical Properties 68

Steel Cord - Description 69

Steel Cord - Specifications 70

Specialised Belting 71

12 MOULDED PRODUCTS

CUSTOM MOULDING, Compression & Injection 72

MILL LININGS - Lifter Bars, Grate Plates, Shell Liners 73

– Wear Panels, Washboard Rubber 74

– Wear Panels, Flat and Profiled 75

13 SCREEN MATS

SCREEN CLOTH - Punched Mats 76

– Screen Mat Production, Automated 77

Modular and Steel Backed 78

– Screen Mats 79

ACCESSORIES - Dust Cloth, Capping Rubber, etc 80

Polyurethane Products - Description 81Woven Wire Screens - Description 82

14 CONVEYOR COMPONENTS

SKIRTEX & POLYSKIRT - Skir ting Systems 83

– Ordering Information 84

TRANSGLIDE - Polymer Idler Rollers 85

TRANSGLIDE - Polymer Idler Rollers Details 86

TRANSGLIDE - Polymer Idler Rollers SFRI 87

TRANSGLIDE - Primary Belt Cleaner 88

15 CERAMICS

CEROLINE - Ceramic Lining Pad 89

KOLAG - Ceramic Pulley Lagging 90

KOLAG - FRAS Ceramic Pulley Lagging 91CEROPASTE - Ceramic Lining Paste 92



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Belt Repair Materials

Repair Bands - Patches

Repair bands with CN Bonding layer for better adhesion. Reinforced and unreinforced available.

Diamond Shape Patches

Code Description Mass Measure Order

(kg/unit) (units) (unit lots)

CBARD2026 Diamond Shape 200mm x 260mm .11 each 10

CBARD2736 Diamond Shape 270mm x 360mm 0.19 each 10

10 Meter Repair Patches



CBARB050 Repair Band 50mm x 10mt 1.2 roll 1


CBARB100 Repair Band 100mm x 10mt 1.98 roll 1CBARB150 Repair Band 150mm x 10mt 4 roll 1


CBARB300 Repair Band 300mm x 10mt 10 roll 1


CBARB100R Reinforced R/Band 100mm x 10mt 1.98 roll 1

CBARB150R Reinforced R/Band 150mm x 10mt 4 roll 1

CBARB220R Reinforced R/Band 220mm x 10mt 8.6 roll 1

CBARB300R Reinforced R/Band 300mm x 10mt 10 roll 1



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Belt Repair Materials

Filler Rubber - C N Rubber

CN Filler rubber is used for belt repair, and as a sealing strip

for splices and two directional cold pulley lagging. Reinforced

filler rubber can also be used as a cold repair for damaged

fabric plies in conveyor belts.

Double sided CN bonding layer for better adhesion with

Kontact cold vulcanizing cement.

Single sided bonding layer and fabric reinforced rubber

available upon request.

Ordering Information



CBARCN15 CN1.5mm x 500mm x 10mt 18 roll 1

CBARCN3 CN3mm x 500mm x 10mt 30 roll 1

CBARCNR160 EP160 2mm x 500mm x 10mt repair fabric (1 ply) 20 roll 1



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Product Specifications

Product name Konplas Cold Vulcanizing

Cement (to be used with

Konplas Activator Solution).

Chemical content A mixture of polymers dissolved in

a hydrocarbon solvent system

containing ethyl acetate (10-30%,

CAS 141-78-6), trichloroethylene

(10-30% CAS 79-01-6) and

methyl ethyl ketone (10-30% CAS

78-93- 3).UN number 1133

HAZCHEM code 3[Y]E.

Open time At least 1 year.

Poisons Schedule S6

DG Class Class 3.

Exposure standard (TWA) 200 ppm (ethyl acetate)

Use instructions Mix KONPLAS activator with

content of can as instructed.

Pack size 0.45kg, 0.9kg, (+50ml

activator per 0.9kg).

Shelf life At least 1 year.

Storage 10-35C.

Packaging group II

PVC and Polyurethane Adhesives

Konplas - Cold Vulcanizing Adhesive

Konplas AR200 is a specially formulated adhesive used in all applications of bonding

plastic to PVC, polyurethane, other plastics, metal, cement, wood and many other materials.

It has been formulated to use solvents of low toxicity such as ethylacetate to produce an

improved adhesive with lower health risks.

Excellent results have been achieved in all applications required in the industry such as

for belt splicing.

Physical Data

Molecular Weight Not Applicable.

Melting Range (°C) Not Available.

Solubility in water (g/L) Immiscible.

pH (1% solution) Not Applicable

Volatile Component (%vol) >80.

Relative Vapour Density (air = 1) >1

Lower Explosive Limit (%) Not Available.

Autoignition Temp (°C) Not Available.

State Liquid.

Boiling Range (°C) 77 initial

Specific Gravity (water = 1) Not Available.

pH (as supplied) Not Applicable.

Vapour Pressure (kPa) Not Available.

Evaporation Rate Not Available

Flash point (°C) 23.

Upper Explosive limit (%) Not Available.

Decomposition Temp (°C) Not Available.




ADAR200K450 Konplas AR200 Kit 0.45kg/0.5lt 0.5 can ea

ADAR200K900 Konplas AR200 Kit 0.9kg/1lt 0.9 can ea

ADAR200K450 Konplas AR200 0.45kg/0.5lt + 25ml. activator 0.5 kit 12

ADAR200K900 Konplas AR200 0.9kg/1lt + 50ml. activator 0.9 kit 10



PAGE



WORK-PRACTICE DATA SHEET - THIS IS A SUMMARY ONLY - FULL REPORT AVAILABLE

Chemwatch 4651-38 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. +61 8 9249 5622

ALL-RUBBER AR200 PVC CEMENTINGREDIENTS CAS No % TWA

ethyl acetate 141-78-6 10-30trichloroethylene 79-01-6 10-30

methyl ethyl ketone 78-93-3 10-30polyurethane nonhazardous 10-30

Issue Date: 29/9/2005 Print Date: 29/9/2005 Copyright ChemWatch +613 9572 4700.

UN No: 1133Hazchem Code: 3[Y]EDG Class: 3Subsidiary Risk: NonePoisons Schedule: S6

PROPERTIES

Liquid.Does not mix with water.Highly flammable.

HEALTH HAZARD INFORMATION

Acute Health Effects:HARMFUL - May cause lung damage if swallowed.Irritating to eyes, respiratory system and skin.Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.Inhalation, skin contact and/or ingestion may producehealth damage*.* (limited evidence).Chronic Health Effects:May cause CANCER.Possible risk of irreversible effects.May be harmful to the foetus/embryo*.* (limited evidence).

PRECAUTIONS FOR USE

Glasses:Chemical goggles.Gloves:PVC chemical resistant type.Respirator:Type A Filter of sufficient capacityStorage & Transport:Keep locked up.Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.

Store in cool, dry, protected area.Restrictions on Storage apply. Refer to Full Report.Fire/Explosion Hazard:Highly flammable.Vapours/ gas heavier than air.Toxic smoke/fumes in a fire.Environment:Harmful to aquatic organisms, may cause long-termadverse effects in the aquatic environment.

EMERGENCY

FIRST AIDSwallowed:Give water (if conscious). Seek medical advice.

Do NOT give milk or oil.Do NOT give alcohol.Eye:Wash with running water.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Advice to Doctor:Treat symptomatically.NO adrenalin.Assess airway and circulation. Consider lavage with cuffedtube. NO adrenalin.Fire Fighting:Keep containers cool.

Foam.Spills & Disposal:Eliminate ignition sources.Consider evacuation.Prevent from entering drains.Contain spillage by any means.Control vapour with water spray/fog.Absorb with dry agent.Stop leak if safe to do so.Take off immediately all contaminated clothing.This material and its container must be disposed of in asafe way.To clean the floor and all objects contaminated by thismaterial, use water and detergent.

ALL RUBBER AR200 PVC ADHESIVE

INSTRUCTIONS FOR USE:

Preparation: Ensure PVC and PV surfaces are clean

and free from dust. Solvent wash surfaces if necessary,

or buff with a rotating wire buff.

Mixing: Mix well vulcanizing adhesive with

approximately 4% activator solution. This solution

must be used within two hours of mixing.

Application: Apply an even first coat to both surfaces

with a brush and allow to dry completely(approximately 30 minutes to one hour). Apply a thin

second coat and allow to dry until slightly tacky (test

with fingers, however, chemically resistant gloves

should be worn).

Bonding: Carefully line up both surfaces and then

place together starting at the middle first and working

outwards. Use a stitcher or roller to apply pressure to

the joint, again working from the middle outward to

remove possible air bubbles. Make sure both surfaces

are correctly aligned before placing into contact as

they cannot be adjusted afterwards.



PAGE



PVC and Polyurethane Adhesives

Konplas - Activator

The activator solution is to be used with Konplas Cold Vulcanizing Adhesive. It is a

versatile cross-linking agent which bonds particularly well to plastic and metal surfaces.

When mixed with Konplas Vulcanizing Adhesive it will ensure that the bond formed is

much stronger and less susceptible to chemical attack.

After the activator solution has been added to Konplas Cold Vulcanizing Adhesive the

mixture will become increasingly difficult to process. Therefore for best results use the

mixture as soon as possible. Discard when mixed for longer than one hour.


Product name Konplas activator solution.

Chemical content 4-isocyanatophenol

phosphorothioate (3:1) (10-30%

CAS 4151-51-3) in ethyl acetate

(>60% CAS 141-78-6).

HAZCHEM code 1993.

UN number 3[Y]E

Use instructions Mix Konplas activator with Konplas

cold vulcanizing adhesive.

DANGEROUS GOODS

Poisons Schedule S6

Exposure standard (TWA) 200 ppm (ethyl acetate)

Pack size 50 ml bottle.

Shelf life At least one year.

DG Class Class 3

Packaging group II

State Liquid.

Boiling Range (°C) 77 approx.

Specific Gravity (water = 1) 1.00.


Vapour Pressure (kPa) 9.7 @ 20°C.


Flash point (°C) -4.

Upper Explosive limit (%) 11.5.

Decomposition Temp (°C) Not Available

Physical Data



Solubility in water (g/L) Reacts.



Relative Vapour Density (air = 1) Not Available

Lower Explosive Limit (%) 2.1.

Autoignition Temp (°C) 460.




ADAR200A025 Konplas Activator 25ml 0.025 bottle 1

ADAR200A050 Konplas Activator 50ml 0.05 bottle 1



PAGE





ALL-RUBBER KONTACT ACTIVATOR RFEINGREDIENTS CAS No % TWA

ethyl acetate 141-78-6 >604-isocyanatophenol phosphorothioate (3:1) 4151-51-3 10-30 0.01 ppm

chlorobenzene 108-90-7 <10



PROPERTIES

Highly flammable.


Acute Health Effects:

Irritating to eyes.HARMFUL - May cause lung damage if swallowed.Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.Skin contact and/or ingestion may produce healthdamage*.May produce discomfort of the respiratory system andskin*.* (limited evidence).Chronic Health Effects:May cause SENSITISATION by inhalation.Possible skin sensitiser*.* (limited evidence).

PRECAUTIONS FOR USE

Glasses:Chemical goggles.Gloves:PVC chemical resistant type.Respirator:Type A-P Filter of sufficient capacityStorage & Transport:Keep away from food, drink and animal feeding stuffs.Store in cool, dry, protected area.Restrictions on Storage apply. Refer to Full Report.Fire/Explosion Hazard:Highly flammable.

Toxic smoke/fumes in a fire.Reacts with water.Environment:Harmful to aquatic organisms, may cause long-termadverse effects in the aquatic environment.

EMERGENCY

FIRST AIDSwallowed:Give water (if conscious). Seek medical advice.Eye:

Wash with running water.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Fire Fighting:Foam.Spills & Disposal:Eliminate ignition sources.Consider evacuation.Prevent from entering drains.Contain spillage by any means.Take off immediately all contaminated clothing.To clean the floor and all objects contaminated by thismaterial, use water and detergent.

ALL RUBBER KONPLAS ACTIVATOR RFE



PAGE



Priming Agents

Konprim - ARK205 Primer Hot / Cold Bonding

Konprim ARK 205 metal primer provides excellent adhesion to all metals and

excellent results have been achieved in all applications required in the mining

industry such as pulley lagging and rubber lining.

When bonding to metal surfaces, metal primers must be used to ensure long lasting

adhesion.

It is suitable for cold vulcanization, of rubber to steel using Kontact Cold Vulcanizing

Adhesive.




ADKRP205-25 Konprim cold Primer for NR-metal 25ltr 17.00 1 drum

ADKRP205-01 Konprim cold Primer for NR-metal 1ltr 1.00 1 tin

ADKRP205-04 Konprim cold Primer for NR-metal 4ltr 3.50 1 tin

Physical Data





Volatile Component (%vol) 84.0.

Relative Vapour Density (air = 1) >1


Autoignition Temp (°C) Not Available

State Liquid.

Boiling Range (°C) 121-139.


pH (as supplied) Not Applicable.Vapour Pressure (kPa) Not Available.

Evaporation Rate <1 Ether=1

Flash point (°C) 28 (SETACC).




Product name Konprim metal primer.

Chemical code A mixture of resins, organic and

inorganic compounds dispersed and

dissolved in a hydrocarbon solvent

containing xylene (30-50%,CAS

1330-20-7) and tetrachloroethylene

(10-20%, CAS 127-18-4).

UN number 1133.

Use instructions Mix thoroughly before use and at

frequent intervals during use.

Exposure standard (TWA) 80ppm (xylene)

Pack size 25ltr, 4ltr, 1ltr drums.


Storage 10-35C.

Poisons Schedule S5

DG Class Class 3.

HAZCHEM code 3[Y]

Packaging group III



PAGE




Chemwatch 4643-24 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. (61 8) 9249 5622

ALL-RUBBER ARK-220INGREDIENTS CAS No % TWA

ethylbenzene 100-41-4 <3xylene 1330-20-7 <15

methyl isobutyl ketone 108-10-1 30-60methyl ethyl ketone 78-93-3 <2



PROPERTIES

Liquid.Does not mix with water.Floats on water.Highly flammable.

HEALTH HAZARD INFORMATIONAcute Health Effects:HARMFUL - May cause lung damage if swallowed.Harmful by inhalation and in contact with skin.Irritating to eyes and respiratory system.Vapours may cause dizziness or suffocation.May produce skin discomfort*.Vapours potentially cause drowsiness and dizziness*.* (limited evidence).Chronic Health Effects:May cause SENSITISATION by skin contact.Repeated exposure may cause skin dryness and cracking.Possible respiratory sensitiser*.Exposure may produce irreversible effects*.May be harmful to the foetus/embryo*.Cumulative effects may result following exposure*.

* (limited evidence).

PRECAUTIONS FOR USE

Glasses:Chemical goggles.Gloves:1.TEFLON 2.VITON 3.Respirator:Type BAX Filter of sufficient capacityStorage & Transport:Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.Store in cool, dry, protected area.

Restrictions on Storage apply. Refer to Full Report.Fire/Explosion Hazard:Highly flammable.Vapours/ gas heavier than air.Toxic smoke/fumes in a fire.

EMERGENCY

FIRST AIDSwallowed:Contact doctor or Poisons Centre.Give glass of water.Eye:Wash with running water (15 mins). Medical attention.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:

Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Advice to Doctor:Treat symptomatically.Fire Fighting:Keep containers cool.Foam.Spills & Disposal:Eliminate ignition sources.Consider evacuation.Prevent from entering drains.Contain spillage by any means.Control vapour with water spray/fog.Absorb with dry agent.Stop leak if safe to do so.Take off immediately all contaminated clothing.

To clean the floor and all objects contaminated by thismaterial, use water and detergent.

ALL RUBBER ARK 205



PAGE



Priming Agents

Konprim - ARK 220 Cover Coat

Introduction

Konprim bonding agents are widely used in the rubber industry

as adhesives for bonding unvulcanised natural and synthetic

elastomers to metals, fabrics and other rigid substrate during

vulcanisation of the elastomer. They are used in products such as

Oil seals, Auto mounts, Rubber linings, Rice rolls, Vibration

insulators, Rollers, Solid tyres, Belting and other rubber to metal

bonded products.

Because of the increase in the use of rubber in engineering

elements of the automobile, railway, aircraft, and machine industry,

strong bonds between rubber and metal are needed. The role of

Bonding Agents such as Konprim is thus becoming more and more

important. Konprim ARK 220 is a highly versatile adhesive usually

used along with Konprim ARK 205 as primer. It can also be used

as a single coat adhesive for polymers like NR, SBR and CR

(chloroprene). The Two Coat System (Konprim ARK 205 as

primer and Konprim 220 as cover coat) produces bonds that are

outstandingly resistant to all kinds of environmental conditions

and corrosion and capable of withstanding extreme static and

dynamic stresses. Konprim ARK 205 & 220 can be used to bond

various elastomers to a wide variety of substrates

Rubbers

Natural Rubber (NR), SBR, PBR, Nitrile Rubber (NBR),

Chloroprene Rubber (CR), Chloro-sulfonated Polyethylene

(CSM).

Metals

Steel, Stainless Steel, cast iron and its alloys, Aluminum and its

alloys, Copper and its alloys, brass, etc.

Preparation of the Metal Surface

This is the most critical and important step for any rubber to metal

bonding application. Creation of a thoroughly clean metal surface

is the foremost requirement for a good bond. The metal surface

should be properly cleaned of all contaminants such as oil, grease,

rust, scales, dirt, etc. Initially surface coatings.




ARK220-25 Konprim ARK220 25ltr 20 drum 1

ARK220-5 Konprim ARK220 5ltr 4 drum 1

Product Specifications KONPRIM ARK220

Colour Black opaque

Composition Dissolved halogenated polymers

and dispersed fillers in solvents

Viscosity (20 deg C) 200-350 cps

Solids Content 22-26%

Specific Gravity 0.98-1.03

Solvents Xylene, Perchloroethylene

Diluents Xyelene, Toluene

Shelf Life 1 year

Flash Point 25 deg C.



PAGE





ALL-RUBBER ARK-205INGREDIENTS CAS No % TWA

xylene 1330-20-7 30-50tetrachloroethylene 127-18-4 10--20

ethylbenzene 100-41-4 <15inorganic lead salt proprietary <2


UN No: 1133Hazchem Code: 3[Y]DG Class: 3Subsidiary Risk: NonePoisons Schedule: S5

PROPERTIES

Liquid.Does not mix with water.Sinks in water.Flammable.


Acute Health Effects:HARMFUL - May cause lung damage if swallowed.Harmful by inhalation and in contact with skin.Irritating to eyes and skin.Can be absorbed through skin.Vapours may cause dizziness or suffocation.Ingestion may produce health damage*.May produce discomfort of the respiratory system*.Vapours potentially cause drowsiness and dizziness*.* (limited evidence).Chronic Health Effects:Limited evidence of a carcinogenic effect.May affect fertility*.May be harmful to the foetus/embryo*.Cumulative effects may result following exposure*.

* (limited evidence).

PRECAUTIONS FOR USE

Glasses:Chemical goggles.Gloves:1.VITON 2.TEFLON 3.PVARespirator:Type A Filter of sufficient capacityStorage & Transport:Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.Store in cool, dry, protected area.

Restrictions on Storage apply. Refer to Full Report.Fire/Explosion Hazard:Flammable.Vapours/ gas heavier than air.Toxic smoke/fumes in a fire.Environment:Harmful to aquatic organisms, may cause long-termadverse effects in the aquatic environment.

EMERGENCY

FIRST AIDSwallowed:Contact doctor or Poisons Centre.Give glass of water.Do NOT give milk or oil.Do NOT give alcohol.

Eye:Wash with running water (15 mins). Medical attention.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Advice to Doctor:Evaluate for respiratory distress. Consider lavage withcuffed tube. NO adrenalin.Fire Fighting:Foam.Spills & Disposal:Eliminate ignition sources.Prevent from entering drains.Contain spillage by any means.Absorb with dry agent.Stop leak if safe to do so.Take off immediately all contaminated clothing.To clean the floor and all objects contaminated by thismaterial, use water and detergent.

ALL RUBBER ARK 220



PAGE



Dangerous Goods

Poisons Schedule S5.

DG Class Class 3.

Exposure standard (TWA) 200ppm (ethyl acetate)

Pack size 0.5L, 1L, 20L tins (50ml

activator per litre).


Open time 15-20 minutes.

Storage 5-35C. If kept at lower temperatures,

solution will thicken. Simply warm gently

to make liquid again.

Pot life Approx. 1-2 hours.

Packaging group II


Product name Kontact AR100 cold vulcanising adhesive

(to be used with Kontact activator

solution).

Chemical content A mixture of polymers, organic and


dissolved in hydrocarbon solvent system

containing ethyl acetate (CAS 141-78-6)

and toluene (CAS 108-88-3).

UN number 1133

HAZCHEM code 3[Y]E.

Use instructions Mix Kontact activator with contents of can as instructed.

Rubber Adhesives

Kontact - AR100 Cold Vulcanizing Adhesive

Kontact is a specially formulated rubber based adhesive used in all applications of bonding rubber to : Rubber,

metal, cement, wood and many other materials. It has been formulated to use solvents of low toxicity such as

ethylacetate to produce an improved adhesive with lower health risks. It has mines departmental approval for

use in underground mining situations (MDA: 930351- Please check for restrictions on underground use).

When used in conjunction with Kontact activator, excellent results have been achieved in all rubber bonding

applications. Especially suitable for belt splicing, rubber lining, and pulley lagging. The use of ethylacetate and

toluene as the solvent system has eliminated the need for carcinogenic and ozone depleting solvents such as

trichloroethylene. This makes Kontact the least toxic and environmentally damaging cold vulcanizing adhesive

available on the market today.




ADAR100C450 Kontact AR100 0.45kg/0.5lt 0.4 can 12

ADAR100C900 Kontact AR100 0.9kg/ 1lt can 10 1

ADAR100C004 Kontact AR100 3.6kg/4lt 3.6 can 1

ADAR100C018 Kontact AR100 18kg/20lt 18 drum 1

ADAR100C180 Kontact AR100 180kg/ 200lt 180 drum 1

ADAR100K450 Kontact AR100 Kit .45kg/0.5lt + 25ml activator 0.5 kit 12

ADAR100K900 Kontact AR100 Kit 0.9kg/1lt + 50ml activator 0.9 kit 10

ADAR100K004 Kontact AR100 Kit 3.6kg/4ltr + 200ml activator 3.7 kit 1

ADAR100K018 Kontact AR100 Kit 18kg/20lt + 1lt activator 19 kit 1


Physical Data


Melting Range (°C) Not Applicable.







State Liquid.

Boiling Range (°C) 77-111

Speci fic Gravity (water = 1) 1.0.

pH (as supplied) Not Applicable

Vapour Pressure (kPa) Not Available.

Evaporation Rate Fast

Flash point (°C) <0.

Upper Explosive l imit (%) 9.5.




PAGE




Preparation: Metal surfaces must be sandblasted and

free of rust, blow dust off surface and apply ALL Rubber

adhesion promoting primer. Rubber surfaces must be

buffed with rotating wire brush or buffing disk to remove

all glossy spots. DO NOT damage fabric plies of

conveyor belts when buffing rubber. Remove rubber

crumbs using a dry brush, then wash the surface using

ALL Rubber cleaning solvent.


approximately 4% activator solution. This solution must

be used within two hours of mixing.

Application: Apply an even first coat to both surfaces

with a brush and allow to dry completely (approximately

30 minutes to one hour). Apply a thin second coat and

allow to dry until slightly tacky (test with fingers,

however, chemically resistant gloves should be worn).

Bonding: Carefully line up both surfaces and then place

together starting at the middle first and working outwards.

Use a stitcher or roller to apply pressure to the joint,

again working from the middle outward to remove

possible air bubbles. Make sure both surfaces are cor-

rectly aligned before placing into contact as they cannot

be adjusted afterwards.



PAGE



Rubber Adhesives

Kontact - Activator

The activator solution is to be used with Kontact Cold Vulcanizing Adhesive. It is a versatile

cross-linking agent which bonds particularly well to rubber and metal surfaces.

When mixed with Kontact Cold Vulcanizing Adhesive it will ensure that the bond formed is

much stronger and less susceptible to chemical attack.

After the Activator solution has been added to Kontact Cold Vulcanizing Adhesive the mixture

will have a limited pot life. As the viscosity rises the adhesive will become increasingly difficult

to process.

Therefore, for best results, use the mixture as soon as possible. Discard it when mixed for longer

than one hour.

Physical Data





Volatile Component (%vol) 80.


Lower Explosive Limit (%) 1.3 (chlorobenzene).


State Liquid.

Boiling Range (°C) 131

Specific Gravity (water=1) Not Available.




Flash point (°C) 29 (chlorobenzene).

Upper Explosive limit (%) 7.1 (chlorobenzene).





ADAR100A025 Kontact activator 25ml 0.025 bottle 1



ADAR100A001 Kontact activator 1lt 1.0 bottle 1


Exposure Standard (TWA) 10ppm (chlorobenzene)

Use instruction Mix Kontact activator with

Kontact cold vulcanizing

cement.

DG Class Class 3Packing Group III


Product name Kontact activator solution.

Chemical content Chlorobenzene (>60% CAS 108-90-7)

and triphenylmethane -4,4,4-

triisocyanate (10-30% CAS 2422-91-5

UN number 1993.

HAZCHEM code 3[Y]Pack size 50ml bottle.




PAGE



ALL RUBBER KONTACT ACTIVATOR JQ1



PAGE



Rubber Adhesives

Konstik - AR180 Cold Vulcanizing Adhesive

Lining adhesive is specially formulated rubber based adhesive used for all rubber lining

applications giving good adhesion to most rubber surfaces.

It should be used in conjunction with ALL Rubber adhesion promoting primer Konprim.

Physical Data






Relative Vapour Density (air = 1) 3.2

Lower Explosive Limit (%) 1.3 toluene.


State Liquid.






Flash point (°C) 4.4 toluene.

Upper Explosive limit (%) 7.0 toluene.



Product name: AR180 cold lining adhesive (to be

used with activator solution).

Chemical content: A mixture of polymers, organic and



system containing toluene (>60%

CAS 108-88-3).

UN number: 1133.

HAZCHEM code: 3[Y]E.

Use instructions: Mix activator with contents of can

as instructed.


Exposure standard (TWA) 50ppm.

Pack size 1lt, 20lt & 200lt tins (withactivator per liter).


Open time 15-20min.

Storage 5-35C. If kept at lower

temperatures, solution will

thicken. Simply warm gently

to make liquid again. If kept

at lower temperatures,

solution will thicken.


Packaging group II




ADAR180K900 Konstick AR180 Kit 0.9kg/1lt + 50ml activator 0.9 kit 10

ADAR180K018 Konstick AR180 Kit 18kg/20lt + 1lt activator 19.0 kit 1

ADAR180K180 Konstick AR180 Kit 180kg/200lt + 10lt activator 190.0 kit 1

ADAR180C900 Konstick AR180 0.9kg/1lt 0.9 1lt can

ADAR180C018 Konstick AR180 18kg/20lt 19.0 20lt can

ADAR180C180 Konstick AR180 180kg/200lt 190.0 180lt can



PAGE





ALL-RUBBER KONTACT AR180INGREDIENTS CAS No % TWA

toluene 108-88-3 >60 50ppm

additives nonhazardous, including synthetic rubber 10-30



PROPERTIES



Acute Health Effects:Harmful if swallowed.

HARMFUL - May cause lung damage if swallowed.Irritating to eyes and skin.Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.May produce discomfort of the respiratory system*.Inhalation and/or skin contact may produce healthdamage*.* (limited evidence).Chronic Health Effects:Possible risk of harm to the unborn child.Harmful: danger of serious damage to health by prolongedexposure through inhalation.Exposure may produce irreversible effects*.Cumulative effects may result following exposure*.* (limited evidence).

PRECAUTIONS FOR USE

Glasses:Chemical goggles.Gloves:PVC chemical resistant type.Respirator:Type A Filter of sufficient capacityStorage & Transport:Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.Store in cool, dry, protected area.Restrictions on Storage apply. Refer to Full Report.Fire/Explosion Hazard:

Highly flammable.Vapours/ gas heavier than air.Toxic smoke/fumes in a fire.

EMERGENCY

FIRST AIDSwallowed:Give water (if conscious). Seek medical advice.Eye:Wash with running water (15 mins). Medical attention.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm.Advice to Doctor:Evaluate for respiratory distress. Consider lavage withcuffed tube. NO adrenalin.Fire Fighting:Keep containers cool.Foam.Spills & Disposal:Eliminate ignition sources.Consider evacuation.Prevent from entering drains.Contain spillage by any means.Absorb with dry agent.Stop leak if safe to do so.

Take off immediately all contaminated clothing.To clean the floor and all objects contaminated by thismaterial, use water and detergent.

ALL RUBBER KONSTIK AR180


Preparation: Metal surfaces must be sandblasted and

free of rust, blow dust off surface and apply ALL

Rubber adhesion promoting primer. Rubber surfaces

must be buffed with rotating wire brush or buffing

disk to remove all glossy spots. DO NOT damage

fabric plies of conveyor belts when buffing rubber.

Remove rubber crumbs using a dry brush, then wash

the surface using ALL Rubber cleaning solvent.


approximately 4% activator solution. This solution

must be used within two hours of mixing.

Application: Apply an even first coat to both surfaceswith a brush and allow to dry completely

(approximately 30 minutes to one hour). Apply a thin

second coat and allow to dry until slightly tacky (test

with fingers, however, chemically resistant gloves

should be worn).

Bonding: Carefully line up both surfaces and then

place together starting at the middle first and working

outwards. Use a stitcher or roller to apply pressure to

the joint, again working from the middle outward to

remove possible air bubbles. Make sure both surfaces

are correctly aligned before placing into contact as

they cannot be adjusted afterwards.



PAGE



Rubber Adhesives

Konstik - Activator

This activator solution is to be used with Konstick AR180 Vulcanizing Adhesive. It is a versatile

cross-linking agent which bonds particularly well to rubber and metal surfaces.

When mixed with Konstik Cold Vulcanizing Adhesive it will ensure that the bond formed is much

stronger and less susceptible to chemical attack.

After the Activator solution has been added to Konstik Cold Vulcanizing Adhesive the mixture will

have a limited pot life. As the viscosity rises the adhesive will become increasingly difficult to

process.

Therefore, for best results, use the mixture as soon as possible. Discard it when mixed for longer

than one hour.




ADAR180A050 Konstik activator 50ml 0.05 bottle 1

ADAR180A001 Konstik activator 1ltr 1.0 bottle 1

Physical Data









State Liquid.

Boiling Range (°C) 77 approx.









Product name Konstik activator solution.

Chemical content Poly-isocyanate in ethylacetate.

UN number 1993

HAZCHEM code 3[Y]E

Poisons schedule S6

DG Class Class 3

Packaging group II


Pack size 50ml bottle.



PAGE




Chemwatch 68794 - HAZARDOUS SUBSTANCE. DANGEROUS GOODS. According to theCriteria of NOHSC, and the ADG Code. - Company Contact No. (61 8) 9249 5622

ALL-RUBBER KONTACT ACTIVATOR REINGREDIENTS CAS No % TWA

ethyl acetate 141-78-6 >60triphenylmethane-4,4,4-triisocyanate 2422-91-5 10-30

chlorobenzene 108-90-7 <10



PROPERTIES

Highly flammable.


Acute Health Effects:

Irritating to eyes.HARMFUL - May cause lung damage if swallowed.Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.Skin contact may produce health damage*.Ingestion may produce serious health damage*.May produce discomfort of the respiratory system andskin*.* (limited evidence).Chronic Health Effects:May cause SENSITISATION by inhalation.Possible skin sensitiser*.* (limited evidence).

PRECAUTIONS FOR USE

Glasses:Chemical goggles.Gloves:PVC chemical resistant type.Respirator:Type A Filter of sufficient capacityStorage & Transport:Keep away from food, drink and animal feeding stuffs.Store in cool, dry, protected area.Restrictions on Storage apply. Refer to Full Report.Fire/Explosion Hazard:Highly flammable.

Toxic smoke/fumes in a fire.Reacts with water.Environment:Harmful to aquatic organisms, may cause long-termadverse effects in the aquatic environment.

EMERGENCY

FIRST AIDSwallowed:Give water (if conscious). Seek medical advice.Eye:

Wash with running water.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Fire Fighting:Foam.Spills & Disposal:Eliminate ignition sources.Consider evacuation.Prevent from entering drains.Contain spillage by any means.Take off immediately all contaminated clothing.To clean the floor and all objects contaminated by thismaterial, use water and detergent.

ALL RUBBER KONTACT ACTIVATOR RE



PAGE



Rubber Adhesives

Kontact - AR2000 Cold Vulcanising Cement

Kontact AR2000 is suitable for all applications of bonding rubber to: Rubber, metal, cement,

wood and many other materials. The use of trichlorethylene as the solvent system results in the

development of a nonflammable rubber based adhesive.

Useful in all applications of conveyor belt splicing, pulley lagging and industrial lining. Since

the product is nonflammable it is suitable for use in underground mines where it is not possible

to use explosive or flammable materials. Especially formulated for splicing, with fast cure times.




ADAR2000K001 Kontact AR2000 Kit 1kg/750ml + 50ml activator 1.05 kit 10

ADAR2000K005 Kontact AR2000 Kit 5kg/3.75lt + 200ml activator 5.2 kit 1

ADAR2000K030 Kontact AR2000 Kit 30kg/20lt + 1.5lt activator 31.5 kit 1


ADAR2000C001 Kontact AR2000 1kg/750ml 1.05 1kg can

ADAR2000C005 Kontact AR2000 5kg/3.75l 5.2 5kg can

ADAR2000C030 Kontact AR2000 30kg/20lt 31.5 30kg can

ADAR2000C300 Kontact AR2000 300kg/200lt 315.0 300kg can


Product name Kontact AR2000 cold

vulcanising adhesive (to be

used with Kontact activator

solution).

Chemical content A mixture of polymers, organic

and inorganic compounds

dispersed and dissolved in

hydrocarbon solvent system

containing trichloroethylene.

UN number 1710.

HAZCHEM code 2Z

Use instructions Mix Kontact activator with

contents of can as instructed.

Dangerous Goods

Poisons Schedule S6

DG Class Class 6.1.


Pack size 1kg tins, 30kg & 300kg drums (with

50ml bottle of activator per kg).



Storage 5-35C. If kept at lower temperatures,

solution will thicken. Simply warm

gently to make liquid again.


Packaging group III

Physical Data







Lower Explosive Limit (%) Not Applicable.


State Liquid.


Specific Gravity (water = 1) >1.




Flash point (°C) Not Applicable.

Upper Explosive limit (%) Not Applicable.




PAGE





ALL-RUBBER KONTACT AR2000INGREDIENTS CAS No % TWA

trichloroethylene 79-01-6 >60 50ppm

additives nonhazardous 10-30


UN No: 1710Hazchem Code: 2ZDG Class: 6.1Subsidiary Risk: NonePoisons Schedule: S6

PROPERTIES

Does not mix with water.Sinks in water.


Acute Health Effects:Irritating to eyes and skin.

Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.May produce discomfort of the respiratory system*.Inhalation, skin contact and/or ingestion may producehealth damage*.* (limited evidence).Chronic Health Effects:Limited evidence of a carcinogenic effect.Possible risk of irreversible effects.May be harmful to the foetus/embryo*.* (limited evidence).

PRECAUTIONS FOR USE

Engineering Controls:General Exhaust Ventilation adequate.Glasses:Safety Glasses.Chemical goggles.Gloves:1.PE/EVAL/PE 2.PVA 3.TEFLONRespirator:Type A Filter of sufficient capacityStorage & Transport:Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.

Store in cool, dry, protected area.Fire/Explosion Hazard:Vapours/ gas heavier than air.Toxic smoke/fumes in a fire.Environment:Harmful to aquatic organisms, may cause long-termadverse effects in the aquatic environment.

EMERGENCY

FIRST AIDSwallowed:Give milk or water (if conscious). URGENT MEDICALATTENTION.Do NOT give milk or oil.Do NOT give alcohol.Eye:Wash with running water (15 mins). Medical attention.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Advice to Doctor:Treat symptomatically.NO adrenalin.Assess airway and circulation. Consider lavage with cuffedtube. NO adrenalin.Fire Fighting:Water spray/fog.Spills & Disposal:Prevent from entering drains.Contain spillage by any means.Control vapour with water spray/fog.



Preparation: Metal surfaces must be sandblasted and free of rust,

blow dust off surface and apply ALL Rubber adhesion promoting

primer. Rubber surfaces must be buffed with rotating wire brush

or buffing disk to remove all glossy spots. DO NOT damage

fabric plies of conveyor belts when buffing rubber. Remove rubber

crumbs using a dry brush, then wash the surface using ALL Rubber

cleaning solvent.

Mixing: Mix well vulcanizing adhesive with approximately 4%

activator solution. This solution must be used within two hours

of mixing.Application: Apply an even first coat to both surfaces with a

brush and allow to dry completely (approximately 30 minutes to

one hour). Apply a thin second coat and allow to dry until slightly

tacky (test with fingers, however, chemically resistant gloves

should be worn).

Bonding: Carefully line up both surfaces and then place together

starting at the middle first and working outwards. Use a stitcher

or roller to apply pressure to the joint, again working from the

middle outward to remove possible air bubbles. Make sure both

surfaces are correctly aligned before placing into contact as they

cannot be adjusted afterwards.

ALL RUBBER KONTACT AR2000



PAGE



Rubber Adhesives

Koellex - AR250 Cold Vulcanizing Adhesive

Koellex AR250 is suitable for all applications bonding rubber to : Rubber, metal,

cement, wood and many other materials. Fast setting formulation. Used with

Kontact activator for stronger more resistant bonds.

The use of trichlorethylene as the solvent system results in the development of a

nonflammable rubber based adhesive. Useful in all applications of conveyor

belt splicing, pulley lagging and industrial lining.

Since the product is nonflammable it is suitable for use in underground mines

where it is not possible to use explosive or flammable materials.

Dangerous Goods

Poisons Schedule S6,

DG Class Class 6.1.


Pack size 1kg kits (with 50ml bottle of

activator per kg.)



Storage 5-35C. If kept at lower

temperatures, solution will

thicken. Simply warm gently tomake liquid again.


Packaging group III


Product name Koellex AR250 cold vulcanizing

adhesive (to be used with Kontact

activator solution).



dissolved in hydrocarbon solvent system

containing trichloroethylene.

UN number 1710

HAZCHEM code 2Z

Use instructions Mix Kontact activator with contents of can as instructed.

Physical Data






Relative Vapour Density (air = 1) 4.5Lower Explosive Limit (%) Not Applicable.


State Liquid.


Specific Gravity (water = 1) >1.



Evaporation Rate Not AvailableFlash point (°C) Not Applicable.






ADAR250K001 Koellex AR250 Kit 1kg/750ml + 50ml activator 1.05 kit 10

ADAR250K030 Koellex AR250 Kit 30kg/20ltr + 1.5lt activator 33.0 kit 1

ADAR250K300 Koellex AR250 Kit 300kg/200ltr + 15lt activator 330.0 kit 1

ADAR250C001 Koellex AR250 1kg/750ml 1.05 1kg can

ADAR250C030 Koellex AR250 30kg/20ltr 33.0 30kg can

ADAR250C300 Koellex AR250 300kg/200ltr 330.0 300kg can



PAGE





ALL-RUBBER KOELLEXX AR2550INGREDIENTS CAS No % TWA


additives nonhazardous 10-30



PROPERTIES

Does not mix with water.Sinks in water.


Acute Health Effects:Irritating to eyes and skin.

Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.May produce discomfort of the respiratory system*.Inhalation, skin contact and/or ingestion may producehealth damage*.* (limited evidence).Chronic Health Effects:Limited evidence of a carcinogenic effect.Possible risk of irreversible effects.May be harmful to the foetus/embryo*.* (limited evidence).

PRECAUTIONS FOR USE

Engineering Controls:General Exhaust Ventilation adequate.Glasses:Safety Glasses.Chemical goggles.Gloves:1.PE/EVAL/PE 2.PVA 3.TEFLONRespirator:Type A Filter of sufficient capacityStorage & Transport:Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.


EMERGENCY

FIRST AIDSwallowed:Give milk or water (if conscious). URGENT MEDICALATTENTION.Do NOT give milk or oil.Do NOT give alcohol.Eye:Wash with running water (15 mins). Medical attention.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Advice to Doctor:Treat symptomatically.NO adrenalin.Assess airway and circulation. Consider lavage with cuffedtube. NO adrenalin.Fire Fighting:Water spray/fog.Spills & Disposal:Prevent from entering drains.Contain spillage by any means.Control vapour with water spray/fog.


ALL RUBBER KOELLEX AR250


Preparation:Metal surfaces must be sandblasted and free of rust,

blow dust off surface and apply ALL Rubber adhesion promoting

primer. Rubber surfaces must be buffed with rotating wire brush

or buffing disk to remove all glossy spots. DO NOT damage

fabric plies of conveyor belts when buffing rubber. Remove rubber

crumbs using a dry brush, then wash the surface using ALL Rubber

cleaning solvent.

Mixing: Mix well vulcanizing adhesive with approximately 4%

activator solution. This solution must be used within two hoursof mixing.

Application: Apply an even first coat to both surfaces with a

brush and allow to dry completely (approximately 30 minutes to

one hour). Apply a thin second coat and allow to dry until slightly

tacky (test with fingers, however, chemically resistant gloves

should be worn).

Bonding: Carefully line up both surfaces and then place together

starting at the middle first and working outwards. Use a stitcher

or roller to apply pressure to the joint, again working from the

middle outward to remove possible air bubbles. Make sure both

surfaces are correctly aligned before placing into contact as they

cannot be adjusted afterwards.



PAGE



Hot Vulcanizing Solutions

Konmelt - Tack Solution

Konmelt is formulated as a liquid vulcanizing agent suitable for bonding "M"

and "N" grade rubbers.

Can be used for belt splicing, pulley lagging, rubber lining and general hot

rubber bonding.

Special agents are added to enhance bond strength and improve ozone resistance.

Suitable in a press or autoclave bonding application and in general rubber

moulding.

Physical Data




pH (1% solution) Not ApplicableVolatile Component (%vol) >60.


Lower Explosive Limit (%) 1.3 toluene.


State Liquid.






Flash point (°C) 7.

Upper Explosive limit (%) 7.0 toluene.



Product name Konmelt Hot Vulcanizing Adhesive.




system containing toluene (>60%, CAS

108-88-3).


DG Class Class 3.

Exposure standard (TWA) 50ppm

Pack size 4lt, 20lt, 200lt containers.


Storage 5-35.C .

Package group II

HAZCHEM code 3[Y]E

UN number 1133.




ADKON004 Konmelt Hot Vulcanizing Solution 4lt 3.4 tin 1

ADKON020 Konmelt Hot Vulcanizing Solution 20lt 17.0 drum 1

ADKON200 Konmelt Hot Vulcanizing Solution 200lt 170.0 drum 1



PAGE





ALL-RUBBER KONMELT TACK SOLUTIONINGREDIENTS CAS No % TWA

toluene 108-88-3 >60additives nonhazardous, including synthetic rubber 10-30

Issue Date: 9/12/2005 Print Date: 9/12/2005 Copyright Chemwatch +613 9572 4700.


PROPERTIES



Acute Health Effects:Harmful if swallowed.

HARMFUL - May cause lung damage if swallowed.Irritating to eyes and skin.Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.May produce discomfort of the respiratory system*.Inhalation and/or skin contact may produce healthdamage*.* (limited evidence).Chronic Health Effects:Possible risk of harm to the unborn child.Harmful: danger of serious damage to health by prolongedexposure through inhalation.Exposure may produce irreversible effects*.Cumulative effects may result following exposure*.* (limited evidence).

PRECAUTIONS FOR USE

Glasses:Chemical goggles.Gloves:PVC chemical resistant type.Respirator:Type A Filter of sufficient capacityStorage & Transport:Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.Store in cool, dry, protected area.Restrictions on Storage apply. Refer to Full Report.Fire/Explosion Hazard:

Highly flammable.Vapours/ gas heavier than air.Toxic smoke/fumes in a fire.

EMERGENCY

FIRST AIDSwallowed:Give water (if conscious). Seek medical advice.Eye:Wash with running water (15 mins). Medical attention.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm.Advice to Doctor:Evaluate for respiratory distress. Consider lavage withcuffed tube. NO adrenalin.Fire Fighting:Keep containers cool.Foam.Spills & Disposal:Eliminate ignition sources.Consider evacuation.Prevent from entering drains.Contain spillage by any means.Absorb with dry agent.Stop leak if safe to do so.


ALL RUBBER KONMELT TACK SOLUTION



PAGE



Cleaning Solutions

Solvit - Cleaning Agent

Solvit is a nonflammable solvent degreaser for use prior to applying Kontact

adhesives.

It removes dust, dirt, grease, tar, grime, and other materials.

Solvit is also used to restore tackiness to Kontact adhesives and helps in the

elimination of moisture films due to its hydroscopic nature.




ADCSSOL-20 Cleaning solution (20 ltr.) 29.0 drum 1

ADCSSOL-200 Cleaning solution (200 ltr.) 296.0 drum 1

Physical Data

Molecular Weight 131.38.

Melting Range (°C) -87.





Lower Explosive Limit (%) 12.5 cont.ign.


State Liquid.

Boiling Range (°C) 86-88






Upper Explosive limit (%) 90 cont.ign.



Product name Solvit c leaning solvent.

Chemical content trichloroethylene

(>60% CAS 79-01-6)

UN number 1710

HAZCHEM code 2Z

Poisons code S6

DG Class Class 6.1

Pack size 30kg & 300kg drums

Packaging Group III




PAGE





ALL-RUBBER SOLVIT CLEANING SOLVENTINGREDIENTS CAS No % TWA


Issue Date: 9/12/2005 Print Date: 9/12/2005 Copyright Chemwatch +613 9572 4700.


PROPERTIES

Liquid.Does not mix with water.Sinks in water.


Acute Health Effects:Irritating to eyes and skin.Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.May produce discomfort of the respiratory system*.Inhalation, skin contact and/or ingestion may producehealth damage*.* (limited evidence).Chronic Health Effects:May cause CANCER.Possible risk of irreversible effects.May be harmful to the foetus/embryo*.* (limited evidence).

PRECAUTIONS FOR USE

Engineering Controls:General Exhaust Ventilation adequate.Glasses:Chemical goggles.Gloves:Polyethylene.Viton rubber.PE/EVAL/PE Gloves.Respirator:Type A Filter of sufficient capacityStorage & Transport:Keep locked up.Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.


EMERGENCY

FIRST AIDSwallowed:Contact doctor or Poisons Centre.Give glass of water.

Do NOT give milk or oil.Do NOT give alcohol.Eye:Wash with running water (15 mins). Medical attention.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Advice to Doctor:Treat symptomatically.NO adrenalin.Assess airway and circulation. Consider lavage with cuffedtube. NO adrenalin.Fire Fighting:Water spray/fog.

Spills & Disposal:Prevent from entering drains.Contain spillage by any means.Control vapour with water spray/fog.Absorb with dry agent.Stop leak if safe to do so.Take off immediately all contaminated clothing.This material and its container must be disposed of in asafe way.To clean the floor and all objects contaminated by thismaterial, use water and detergent.

ALL RUBBER SOLVIT CLEANING SOLVENT



PAGE



Cleaning Solutions

Redox - Buffing Primer (Part A)

Redox is a two part rubber priming solution. Used extensively in the rubber lining

industry as a pretreatment agent for conditioning and preparing the rubber for cold

bonding. It reacts chemically with the surface of the rubber to give a better bond with

Kontact cold vulcanizing adhesives, and removing the need for abrasive buffing.

Application: Pour the contents of Redox Part B powder into the container of Part A

solvent. Shake gently to mix, and apply to the rubber with a cloth or nylon brush (DO

NOT contact with metal parts or containers). Ensure proper caution is taken when

handling as described in the MSDS.

Once Redox has been applied to the rubber surface, the cold vulcanizing cement can

be applied within a minimum of 5 minutes or maximum of 1 hour later.

After mixing parts A & B together the product has a maximum shelf life of 3 months.


Code Description Mass Measure Order(kg/unit) (units) (unit lots)

ADAR9300A Rubber Priming Solvent Part A 5.0 bottle 1

Physical Data


Melting Range (°C) -83.







State Liquid.

Boiling Range (°C) 77.



Vapour Pressure 10.1 @ 20°C.

Evaporation Rate 6.15 BuAC =1




DANGEROUS GOODS

Poisons Schedule None

DG Class Class 3.

Exposure standard (TWA) 200ppm (ethyl acetate)

Pack size 5Ltr.

Shelf life At least 1 year.Open time 5 minutes to 1 hour.

Storage 5-35C.

Pot life Maximum 3 months after

mixing.

Packaging group II


Product name Redox AR9300 Part A solvent

component of rubber conditioner (to

be used with Redox Part B).

Chemical content A solvent system containing ethyl

acetate (>60% CAS 141-78-6).

UN number 1173.

HAZCHEM code 3[Y]E.

Use instructions Mix Redox Part A with Part B by

pouring Part B powder into solvent

container. Alternatively use a mixing

ratio of 20g Part B per 1 ltr. of Part

A. Ensure the solution does not

contact with metal, and follow safety

precautions as described.



PAGE





ALL-RUBBER REDOX AR9300 BUFFING PRIMER PART AINGREDIENTS CAS No % TWA

ethyl acetate 141-78-6 >60 200ppm


UN No: 1173Hazchem Code: 3[Y]EDG Class: 3Subsidiary Risk: NonePoisons Schedule: None

PROPERTIES

Liquid.Does not mix with water.Floats on water.Highly flammable.


Acute Health Effects:Irritating to eyes.HARMFUL - May cause lung damage if swallowed.Vapours may cause dizziness or suffocation.Vapours may cause drowsiness and dizziness.May produce discomfort of the respiratory system*.Inhalation and/or skin contact may produce healthdamage*.* (limited evidence).Chronic Health Effects:Repeated exposure potentially causes skin dryness andcracking*.* (limited evidence).

PRECAUTIONS FOR USE

Glasses:Chemical goggles.Gloves:PVC chemical resistant type.Respirator:Type A Filter of sufficient capacityStorage & Transport:Keep container tightly closed.Keep container in a well ventilated place.Keep away from food, drink and animal feeding stuffs.Store in cool, dry, protected area.Restrictions on Storage apply. Refer to Full Report.Fire/Explosion Hazard:Highly flammable.Vapours/ gas heavier than air.Toxic smoke/fumes in a fire.

EMERGENCY

FIRST AIDSwallowed:Give water (if conscious). Seek medical advice.Eye:Wash with running water.Skin:Remove contaminated clothing. Wash with water and soap.

Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Fire Fighting:Keep containers cool.Foam.Spills & Disposal:Eliminate ignition sources.Consider evacuation.Prevent from entering drains.Contain spillage by any means.Control vapour with water spray/fog.Absorb with dry agent.Stop leak if safe to do so.Take off immediately all contaminated clothing.To clean the floor and all objects contaminated by this

material, use water and detergent.

ALL RUBBER REDOX AR9300 BUFFING PRIMER - PART A



PAGE



Cleaning Solutions

Redox - Buffing Primer (Part B)

Redox is a two part rubber priming solution. Used extensively in the rubber lining industry as

a pretreatment agent for conditioning and preparing the rubber for cold bonding. It reacts

chemically with the surface of the rubber to give a better bond with Kontact cold vulcanizing

adhesives, and removing the need for abrasive buffing.

Application: Pour the contents of Redox Part B powder into the container of Part A solvent.

Shake gently to mix, and apply to the rubber with a cloth or nylon brush (DO NOT contact

with metal parts or containers). Ensure proper caution is taken when handling as described in

the MSDS.

Once Redox has been applied to the rubber surface, the cold vulcanizing cement can be

applied within a minimum of 5 minutes or maximum of 1 hour later. After mixing parts A &

B together the product has a maximum shelf life of 3 months.



ADAR9300B Rubber Priming Solvent Part B 0.1 bottle 1

Physical Data


Melting Range (°C) 225-250 (dec).

Solubility in water (g/L) Miscible.

pH (1% solution) 4 approx.

Volatile Component (%vol) Not Available.


Lower Explosive Limit (%) Not Applicable.

Autoignition Temp (°C) Not Applicable.

State Divided Solid.

Boiling Range (°C) Not Applicable



Vapour Pressure Not Available.






Product name Redox AR9300 Part B powder

component of rubber conditioner (to

be used with Redox Part A).

Chemical content trichloroisocyanuric acid, dry. (>60%

CAS 87-90-1)

UN number 2468.

HAZCHEM code 2WE

Use instructions Mix REDOX Part A with Part B by

pouring Part B powder into solvent

container. Alternatively use a mixing

ratio of 20g Part B per 1 ltr. of Part

A. Ensure the solution does not

contact with metal, and follow safety

precautions as described.

DANGEROUS GOODS

Poison Schedule S6

Class 5.1.

Pack size 100g.


Storage 5-35C.

Pot life Maximum 3 months after mixing.

Packaging group II



PAGE





ALL-RUBBER REDOX AR9300 BUFFING PRIMER PART BINGREDIENTS CAS No % TWA

N',N',N'- trichloroisocyanuric acid 87-90-1 >60


UN No: 2468Hazchem Code: 2WEDG Class: 5.1Subsidiary Risk: NonePoisons Schedule: S6

PROPERTIES

Mixes with water.Contact with acids liberates toxic gas.Increases fire risk.Contact with combustible material may cause fire.


Acute Health Effects:Harmful if swallowed.Risk of serious damage to eyes.Irritating to respiratory system and skin.Chronic Health Effects:Limited evidence of a carcinogenic effect.Possible risk of irreversible effects.Cumulative effects may result following exposure*.* (limited evidence).

PRECAUTIONS FOR USE

Engineering Controls:General Exhaust Ventilation adequate.Glasses:Chemical goggles.Full face- shield.Gloves:PVC chemical resistant type.Respirator:Type B-P Filter of sufficient capacityStorage & Transport:Store in cool, dry, protected area.Fire/Explosion Hazard:Toxic smoke/fumes in a fire.Environment:Very toxic to aquatic organisms, may cause long-termadverse effects in the aquatic environment.

EMERGENCY

FIRST AIDSwallowed:Contact doctor or Poisons Centre.Give glass of water.Eye:Wash with running water (15 mins). Medical attention.Skin:Remove contaminated clothing. Wash with water and soap.Inhaled:Fresh air. Rest, keep warm. If breathing shallow, giveoxygen. Medical attention.Fire Fighting:Water spray/fog.Spills & Disposal:Consider evacuation.Prevent from entering drains.Contain spillage by any means.Take off immediately all contaminated clothing.This material and its container must be disposed of in asafe way.

ALL RUBBER REDOX AR9300 BUFFING PRIMER - PART B



PAGE



Fasteners

Belt Clips - Repairs and Joining

The metal plate fasteners are most often used for permanent

butt splices on heavy-duty conveyor and elevator belts. They

are commonly used for handling highly abrasive materials such

as sand, gravel and crushed stone, as well as grain, coal, cement

and salt.

Four installation holes are punched into the belt quickly and

accurately with a templet and boring tool. Fasteners are

installed on-site with portable, hand or power tools.

A smooth profile results through recessed cups and coined

edges on the fastener plates.

A splice is formed by a row of plate fasteners, each consisting

of a pair of plates mounted on the top and bottom of the belt.

Fasteners are secured to the belt with high tensile strength bolts

which compress the plates into the belt surface.

Commonly used as an effective rip repair, especially when

down time is critical.




CBAFAFP25E 25mm Plate Fastner Set 1" 2.0 25 set

CBAFAFP38E 38mm Plate Fastner Set 1-1/2" 2.5 25 set


CBAFAFP63E 63mm Plate Fastner Set 2-1/2" 3.7 25 set


CBAFAHP1 Punch for 25mm Fastner 0.05 1 each

CBAFAHP2 Punch for 38mm-50mm Fastner 0.06 1 each

CBAFAHP3 Punch for 63mm-76mm Fastner 0.08 1 each

CBAFAHW1 Wrench for 25mm Fastner 0.1 1 each

CBAFAHW2 Wrench for 38mm-50mm Fastner 0.1 1 each

CBAFAHW3 Wrench for 63mm-76mm Fastner 0.1 1 each

CBAFABB110 Bolt Breaker for 25mm Fastner 0.1 1 each

CBAFABB112 Bolt Breaker for 38mm-50mm Fastner 0.1 1 each

CBAFABB113 Bolt Breaker for 63mm-76mm Fastner 0.1 1 each



PAGE



Tools

Hand Tools - Knives

TOKNBS




TOKNBS Belt Splicing Knives (Geo.) 0.07 each 1

TOKNOK Offset knife (Durham) 0.09 each 1

TOKNSK Shoemakers knife (Don Carlos) 0.09 each 1

TOKNSKBO Shoemakers knife blade only (Don Carlos) 0.03 each 1

TOKNSAK1 Saddlers knife (Don Carlos) 0.09 each 1

TOKNSAK2 Saddlers knife (Don Carlos) 0.08 each 1

TOKNC Knife (Const.) 0.08 each 1

TOKNBU Butcher knife 0.27 each 1

TOKNOK TOKNSK TOKNSKBO

TOKNSAK2 TOKNSAK1 TOKNC TOKNBU



PAGE



Tools

Hand Tools - Rollers

All rollers come complete with bearing assembly for long life and ease of operation through reduced friction.

Plus roll pin to prevent handle rotation.




TOROPR5151 Porcupine Roller 51mm x 51mm 0.5 each 1

TOROCR381.5 Corrugated Roller 38mm x 1.5mm 0.16 each 1

TOROCR383 Corrugated Roller 38mm x 3mm 0.16 each 1

TOROSR3825 Smooth Roller 38mm x 25mm 0.21 each 1



TOROPR51/51 TOROSR38/50

TOROCR38/3 TORPCR38/1.5



PAGE



Tools

Hand Tools - Other




TOGERM Rubber mallet 0.8 each 1

TOSHSH8 Shears (196mm) 0.1 each 1



TOGEPI8 Pincer (196mm) 0.5 each 1

TOGEPI10 Pincer (245mm) 0.4 each 1

TOGECL Chalk line 0.1 each 1

TOGECR Chalk refill 0.1 each 1

TOGESS Sharpening stone 0.4 each 1

TOGERM TOGEP18TOSHSH8

TOGECL TOGESSTOGECR



PAGE



Lagging Materials

Kolag - Pulley Lagging Sheets

Specially formulated abrasion resistant sheets, with a CN bonding

layer for better adhesion.

Diamond and square embossed grooves improve belt grip and tracking

on conveyors, while reducing belt wear. Available in various grades

of rubber including N and FRAS.

Prepare metal surface as described using Konprim primer and Kontact

cold vulcanizing cement.

Special polymer bonding layer produces a superior bond and

eliminates the need for buffing the rubber prior to bonding.




KOLGSHNSP0817 Kolag square lagging 8mm x 1.7mt x 10mt N 8.0 m2 17

KOLGSHNSP1017 Kolag square lagging 10mm x 1.7mt x 10mt N 10.0 m2 17

KOLGSHNDP1020 Kolag Diamond lagging 10mm x 2mt x 10mt N 13.4 m2 20



KOLGSHFDP1020 Kolag Diamond FRAS lagging 10mm x 2mt x 10mt 10.1 m2 20



Physical Data

Thickness 8mm, 10mm, 12mm & above

to order

Length 10 mtr roll.

Shore A hardness 65 +/-5

Description High abrasion resistant “N” grade

rubber (FRAS and specialty

compounds also available).

Pulley lagging material.

Tensile strength >18 MPa

Density 1.13 kg/dm3.

Elongation 350% min.

Specific Gravity 1.2 gr.cm3

Colour Black

Width 2000mm and 1700mm



PAGE



Lagging Materials

Kolag - Pulley Lagging Strips

Kolag strips of pulley lagging rubber is

especially suited to in-situ work. Easily

applied by cutting lengths off a roll, reduces

wastage. Available also in fire resistant and

antistatic (FRAS) compounds for use in

underground mines.

Kolag strips are produced in a unique “arrow-

boss” pattern for superior grip, with radial lines

and groved pattern for superior water

shedding. Buffed finish for fine tolerances of up to +/- 0.25mm, or optional bonding layer.




KOLGSTNWP1020 Kolag strip lagging 10mm x 205mm x 6.5mt B/L 13.0 roll 1



KOLGSTFWP1020 Kolag FRAS strip lagging 10mm x 205mm x 6.5mt B/L 13.5 roll 1



Physical Data

PHYSICAL PROPERTIES NATURAL FRAS

Colour Black Black

Description High abrasion resistant rubber. Fire res. antistatic wear res.

Hardness (DIN 53505) 65 +/- 5 duro shore A 70 +/- 5 duro shore A

Specific Gravity 1.2 gr.cm3 1.25 gr. cm3

Tensile strength >18 MPa >17 MPa

Elongation at break 350% min 450%.

Max Operating temperature 70.C. 80C.

Width 205mm. 205mm.

Abrasion Resistance (DIN 53505) 110mm3. 190mm3.



PAGE



Lining Materials

Kontex 40 - Soft Natural Rubber

Kontex 40 is made of natural rubber with exceptionally high

elasticity, resilience and strength, particularly suited to wet

and dry abrasion. Well suited to applications of high ozone

resistance. Excellent tear and electrical resistance with a high

tensile strength.

Typical applications include tank and chute linings, pipe duct

linings, floatation cells, valve and cyclone linings and noise

reduction applications. Kontex 40 is supplied with a special

CN backing which does not require buffing prior to bonding.

Available in cured and uncured forms.




KTEXNR40B03B Kontex 40 Blk 3mm x 1.4mt x 10mt 3 m2 14




Available in RollsKontex 40 is available in gauges 3mm, 6mm, 10mm and

12mm. Other gauges are available on request. Roll sizes are

1400mm wide x 10 metre length.

BondingKontex 40 bonds readily to itself, steelwork or other materials

with Kontact cold vulcanizing cement.

Kontex Specifications

Properties Standard Properties Standard

Colour Black Elastomer NR

Tensile Strength 20.0 MPa ASTMD-412 Tear Strength 60 ASTMD-624 Die B

Elongation at Break 600% ASTMD-412 Density (S.G.) 1+/- 0.03

Hardness 40oA +/-5 ASTMD-2240 Abrasion Resistance 85@ 5N max DIN 53516



PAGE



Lining Materials

Kontex 65 - Hard Natural Rubber

Kontex 65 is made of a natural rubber blend with high elasticity,

resilience and good cut tear and abrasion resistance. Suitable

for many general applications, including corrosion, abrasion,

and impact resistance.

Typical applications include tank and chute linings, mill

linings, pulley lagging, screening, floatation cells, valve and

cyclone linings and noise reduction applications. Kontex 65

is supplied with a special backing which does not require

buffing prior to bonding. Available in cured and uncured forms.

Available in RollsKontex 65 is available in gauges 3mm, 6mm, 10mm and



BondingKontex 65 bonds readily to itself, steelwork or other materials

with KONTACT cold vulcanising cement.




KTEXNR65B03B Kontex65 Blk 3mm x 1.4mt x 10mt 3.5 m2 14

KTEXNR65B06B Kontex65 Blk 6mm x 1.4mt x 10mt 6.9 m2 14

KTEXNR65B10B Kontex65 Blk10mm x 1.4mt x 10mt 11.5 m2 14






Colour Black Elastomer NR/BR


Elongation at Break 400% min ASTMD-412 Density (S.G.) 1.2 +/- 0.03

Hardness 60oA +/-5 ASTMD-2240 Abrasion Resistance 140@10N max DIN 53516



PAGE



Lining Materials

Kontex B55 - Bromo Butyl Rubber

Kontex B55 is made from bromo butyl polymer. It combines

the properties of good heat resistance, and very good resistance

to corrosive acids and alkalis, whilst still retaining a moderate

abrasion resistance. It has excellent resistance to ozone and

outdoor weathering effects, and suitable for use with a range

of chemicals including oxygenated solvents and hydraulic

fluid. Suitable for most applications where high acid, chemical

or temperature resistance is required. A rubber polymer blend

with up to 70% bromo butyl and abrasion resistant rubber

makes it suitable for many applications. Also shows lowpermeability to compressed gases. Supplied with a special

backing which does not require buffing prior to bonding.

Available in cured and uncured forms.




KTEXBB55B03B Kontex B55 Blk 3mm x 1.4mt x 10mt 3.5 m2 14




Available in Rolls

Kontex B55 is available in gauges 3mm, 6mm, 10mm and



Bonding

Kontex B55 bonds readily to itself, steelwork or other materials

with Kontact cold vulcanizing adhesive.



Colour Black Elastomer BIIR



Hardness 55oA +/-5 ASTMD-2240 Abrasion Resistance 300@10N DIN 53516



PAGE



Lining Materials

Kontex 38P - Soft Natural Rubber (Pink)

Kontex P38 is made of 100% pure natural rubber with

exceptionally high elasticity, resilience and strength,

particularly suited to wet and dry abrasion. Also well suited to

applications of high ozone resistance. Excellent tear and

electrical resistance with a high tensile strength. Typical

applications include tank and chute linings, pipe duct linings,

floatation cells, valve and cyclone linings and noise reduction

applications. Kontex P38 is supplied with a standard buffed

finish for ease of bonding. Available in cured and uncured

forms.

Available in Rolls

Kontex 38P is available in gauges 3mm, 6mm, 10mm and



Bonding

Kontex P38 bonds readily to itself, steelwork or other materials





KTEXNR38P03N Kontex 38 Pink 3mm x 1.25mt x 10mt 3.2 m2 12







Colour Pink Elastomer NR






PAGE



Lining Materials

Kontex 38B - Soft Natural Rubber (Black)

Kontex P38 is made of 100% pure natural rubber with

exceptionally high elasticity, resilience and strength,

particularly suited to wet and dry abrasion. Also well suited to

applications of high ozone resistance. Excellent tear and

electrical resistance with a high tensile strength. Typical

applications include tank and chute linings, pipe duct linings,

floatation cells, valve and cyclone linings and noise reduction

applications. Kontex P38 is supplied with a standard buffed

finish for ease of bonding. Available in cured and uncured

forms.




KTEXNR38B03N Kontex 38 Black 3mm x 1.25mt x 10mt 3.2 m2 12




Available in Rolls

Kontex 38B is available in gauges 3mm, 6mm, 10mm and



Bonding

Kontex 38B bonds readily to itself, steelwork or other materials




Colour Black Elastomer NR






PAGE



Lining Materials

Kontex HR70 - SBR/BR Rubber

Kontex HR70 is made of an SBR/BR synthetic rubber blend

with excellent suitability to applications requiring abrasion

resistance and heat resistance. It also has excellent resistance

to impact and cutting.

The black reinforcing pigmentation gives good properties of

ozone resistance, and is normally supplied with a bonding layer

for improved adhesion in cold bonding applications. A high

elasticity and good thermal insulating property, makes HR70

suitable for a wide variety of applications.




KTEXHR70B03B Kontex HR70 Black 3mm x 1.4mt x 10mt 3.0 m2 14




Available in Rolls

Kontex HR70 is available in gauges 3mm, 6mm, 10mm and



Bonding

Kontex HR70 bonds readily to itself, steelwork or other

materials with Kontact cold vulcanizing adhesive.



Colour Black Elastomer SBR/BR

Tensile Strength 21.35 MPa ASTMD-412 Tear Strength 8.3N/m ASTMD-624 Die B





PAGE



Lining Materials

Kontex NI65 - Nitrile Rubber

Kontex NI65 is based on NBR (Nitrile) synthetic rubber,

giving it excellent suitability for applications requiring

abrasion resistance and resistance to organic fluids, eg

kerosene, diesel, etc. It also has good heat resistance, with a

continuous operating temperature of 100 degrees Centigrade

being permissible.

Normal cold bonding techniques and materials are used to

apply Kontex NI65

Available in Rolls

Kontex NI65 is available in gauges of 3mm, 6mm, 10mm

and 12mm. Other gauges are available on request. Roll sizes

are 1250mm wide x 10 metres in length.

Bonding

Kontex NI65 bonds readily to itself, steelwork or other





KTEXNI65B03B Kontex NI65 Black 3mm x 1.25mt x 10mt 3.0 m2 14






Colour Black Elastomer NBR

Tensile Strength 12 MPa ASTMD-412 Tear Strength 30 ASTMD-624 Die B





PAGE



Lining Materials

Kontex CR65 - Chloroprene Rubber

Kontex CR65 is based on CR (Polychloroprene, also known

as Neoprene) synthetic rubber, giving it excellent suitability

for applications requiring resistance to chemicals such as acids,

alkalis and certain organic fluids. It also has good heat

resistance, with a continuous operating temperature of up to

120 degrees Centigrade being permissible.




KTEXCR65B03N Kontex CR65 Black 3mm x 1.25mt x 10mt 3.0 m2 14




Available in Rolls

Kontex CR65 is available in gauges of 3mm, 6mm, 10mm

and 12mm. Other gauges are available on request. Roll sizes

are 1250mm wide x 10 metres in length.

Bonding

Kontex CR65 bonds readily to itself, steelwork or other




Colour Black Elastomer CR






PAGE



Lining Materials

Kontex EB80 - Ebonite

Kontex EB80 is based on a very highly cross-linked natural

rubber compound. It is suitable for applications requiring

resistance to acids and alkalis. It also has good heat resistance,

with a continuous operating temperature of up to 120 degrees

Centigrade being permissible. A very hard rubber therefore

suitable for machining. Ideally suited for pump liners or as a

final membrane barrier for chemicals at high temperature. Only

available in calendered form for press or autoclave curing.




KTEXEB80-3 Kontex EB80 3mm x 1.22m x 10m 3.0 m2 14




Available in Rolls

Kontex EB80 is available in unvulcanized form in gauges of

3mm, 6mm, 10mm and 12mm. Other gauges are available

on request. Roll sizes are 1220mm wide x 10 metres in length.

Bonding

Kontex EB bonds readily to itself. For bonding to steelwork,

the All Rubber two-part bonding system, consisting of

Konprim ARK 220 and ARK 205 should be used.



Colour Black Elastomer CR






PAGE



Speciality Rubbers

CRFR65 - Ballistic FR Rubber

CRFR65B is based on a Chloroprene Polymer and returns a

hardness value averaging 68 on the Shore A scale. The

formulation was developed to comply with the high standards

required by the Australian Defense Forces for use in their

ballistic firing installations.

We design and supply rubber protection systems for live-firing

ranges according to stringent design specifications, using

custom compounds. This specific compound is used because

of its fire resistance and anti “SPLASH” (shrapnel) properties.

Ballistic Specifications

Colour Black

Density (S.G.) 1.6

Hardness 65 A+/- 5

Elastomer CR



PAGE



2) Stringent adhesion to procedures to ensure the quality of

the compounds mixed, and the fabrics supplied are of high

integrity.

3) Care in the calendering and build up process to ensure that

there is no air entrapment, and consequently minimal need

for post-cure repairs.

4) Proper curing and pressing of the belt, with precure and

post cure stretching. This ensures the belt is produced to a

consistent thickness and does not bow or warp, or will not

over stretch on the system. These properties ensure the

belt will track and perform properly on the system onceinstalled.

5) Post cure testing of total belt strength, fabric to rubber

adhesion, and checking the physical properties of the rubber

covers to verify that the belt meets the specifications as

quoted to the customer.

Rubber

Cover compounds have been specifically formulated to achieve

very high physical properties of abrasion resistance, tear, cut

and gouge resistance. Specific cover grades are also available

for particular applications such as heat, food and chemical

resistance. Talk to our chemists to discuss suitability for any

particular applications.

Conveyor Belts

Eagle - Natural and SBR Belting

Eagle brand conveyor belting is

built up to a standard and quality. It

is design engineered in Australia, to

meet Australian standards and

perform in some of the toughest

environmental conditions.

It is built to meet the highest

performance parameters, and

manufactured by All Rubber in

joint venture and collaboration tostill be competitively priced.

Manufactured on All Rubber's

EAGLE presses, and on hydraulic

bench presses, it ensures the greatest

uniformity of thickness tolerance,

and exceptional rubber to fabric

adhesion.

Quality

Eagle belting is manufactured in

accordance with ISO9002 quality

standards. This ensures that from start to finish test procedures

are in place to verify the physical properties of compounds

used, strength rating of the fabrics used, adhesion levels

between rubber and fabric, and that standard manufacturing

procedures are complied with.

Manufacture

High quality conveyor belt requires the following:

1) Selection of most suitable rubber cover compound,

appropriate type of belt construction (i.e. cover thickness,

number of plies and interply rubber thickness), and material

reinforcing type and weave to suit the customer'sapplication.



PAGE



Standard cover grades in Natural and SBR rubber includes

the following:

"N" grade - Predominantly SBR (synthetic) rubber; has

good all-purpose properties.

"M" grade - Natural rubber polymer; excellent resistance

to cut and tear.

"E" grade - Polymer blend and specially compounded to

have antistatic properties.

"SAR" grade - Polymer blend with excellent abrasionresistance.

"XCG" grade - Polymer blend with superior resistance to cut

and gouge.

“FRAS” grade - Fire resistance and anti static in both SBR

and neoprene based compounds for

underground applications.

Reinforcing

Options include polyester/nylon, nylon/nylon, steel cord and

PVC solid woven. The fabric reinforced belts can be woven to

various strengths and in various configurations such as cross

weave, monoply tyre cord, and crow's foot weave (Twill

weave). Test certificates can be provided to verify actual belt

strengths.

Polyester / Nylon Fabric (EP)

"EP" Refers to the conveyor belt reinforcing, consisting of a

synthetic woven fabric, utilizing a polyester fiber for warp

and a polyamid (nylon) fibre for weft, and has the following

specific features:

1) Less stretch of belt, and high resistance to tension.

2) Greater resistance to moisture, mildew and rot.

3) Less influence under temperature.

4) Excellent toughness.

5) Excellent resistance to impact.

6) Very good resistance to chemicals.

Nylon / Nylon Fabric (NN)

"NN" Refers to nylon warp (along the belt) and nylon weft

(across the belt) cross woven fabric reinforcing. The main

characteristics of nylon/nylon reinforcing are:

1) Exceptional shock and impact resistance to the carrying

surface.

2) Superior fastner holding ability.

3) Excellent troughability and flexibility.

4) Greatest resistance to water and mildew.

5) High strength.

Conveyor Belts

Eagle - Natural and SBR Belting




CBR2PN15N100315 2 Ply 1000mm PN150 3x1.5mm N 7.1 mtr 1

CBR3PN15N100515 3 Ply 1000mm PN150 5x1.5mm N 11.8 mtr 1

CBR4PN15N10062 4 Ply 1000mm PN150 6x2mm N 12.9 mtr 1

CBR5PN15N10083 5 Ply 1000mm PN150 8x3mm N 18.0 mtr 1

CBR3PN20M10083 3 Ply 1000mm PN200 8x3mm M 16.8 mtr 1

CBR4PN20M100103 4 Ply 1000mm PN200 10x3mm M 20.2 mtr 1

CBR3CF34S10083 3 Ply 1000mm CFW340 10x3mm SAR 20.2 mtr 1

CBR4CF34X100103 4 Ply 1000mm CFW340 10x3mm XCG 23.6 mtr 1



PAGE



All Rubber is able to supply a large variety of new and

reconditioned conveyor belting (fabric reinforced and steel

cord) to suit most applications of materials handling.

Our range of new conveyor belting is of very high quality

and competitively priced and can be custom manufactured

to any specific requirements of AS, BS or DIN standards.

Most variations of 2ply to 4 ply belts are commonly kept

in stock. "M" or "N" grade rubber of various cover

thicknesses are most commonly available. Conveyor

belting can be supplied to custom order and to suit anyrequirements up to 2000mm wide.

Commonly available belts include:

➣ General Purpose Belts

➣ Super Abrasion Resistant Belts.

➣ Heat Resistant Belts up to 200 deg. C.

➣ Fire resistant Belts

➣ Rough Top and Profile Belts.

Our Eagle belt recovery press allows us to recondition a

wide range of conveyor belts which can be reused and

supplied at a price significantly less than that of new

belting.

The patented A36 Belt Slicer allows us to thickness the

top cover of heavy belting, to produce a lighter belt better

able to track around smaller pulleys.

We are always looking for used or secondhand conveyor

belting to buy for stock. In many cases an exchange can

be organised whereby the old belt will be bought back in

exchange for a new or replacement belt.

With our international operations it is possible to deliver

or buy conveyor belting from any location around the

world.

Conveyor Belts

Fabric Reinforced - New and Reconditioned



PAGE



Conveyor Belts

Eagle - Flame Resistant FR

Flame Resistant

Used in underground mining operations where, it is very

important that fire risks be eliminated. Two kinds of fire

resistant belts are manufactured :

One is a specially treated SBR rubber, and the other a

chloroperene covered belt. nylon polyester reinforcing can be

used for these belts.

Flame resistant conveyor belt is designed for the best service

conditions of coal mining industries. It is suitable for mining,power plants, electric utilities, and coal cleaning plants.

FR grade rubber is specially compounded to meet the important

characteristic of being self extinguishable. Special compounds

are used to ensure that FR grade covers still have good abrasion

resistance properties, to ensure a long service life. These

compounds meet the Australian standard requirements for

FRAS cover rubber and meets the drum friction test.

Electrical resistance

A common requirement in conjunction with flame resistance.

Especially in areas of underground mining, electrical

charge can build up in

conveyor belts as a result of

friction which may be

generated due to running on

the conveyor system.

Particularly where under-

ground gases are present (as

is common in coal mining),

and electrical discharge may

ignite the gas causing an

explosion.

Properties such as oil resistance and resistance to cold can

also be catered for blending the requirements to produce special

cover grades. Please consult with our chemists to select the

cover compound best suited to your specific application.




CBR3PN15F100515 3 Ply 1000mm EP150 (5 x 1.5mm covers) FR-grade 11.8 mtr 1

CBR4PN15F10062 4 Ply 1000mm EP150 (6 x 2mm covers) FR-grade 12.9 mtr 1

CBR5PN15F10083 5 Ply 1000mm EP150 (8 x 3mm covers) FR-grade 18.0 mtr 1

CBR3PN20F10083 3Ply 1000mm PN 200 (8 x 3mm covers) FR-grade 16.8 mtr 1

CBR4PN20F100103 4 Ply 1000mm PN 200 (10 x 3mm covers) FR-grade 20.2 mtr 1

CBR3CF34F10083 3 Ply 1000mm CFW 340 (8 x 3mm covers)FR-grade 20.2 mtr 1

CBR4CF34F100103 4 Ply 1000mm CFW 340 (10 x3 mm covers)FR-grade 23.6 mtr 1



PAGE



Conveyor Belts

Eagle - Heat Resistant HR

Heat resistant belts are required in many applications such as

in cement plants, steel mills and metal refining plants. Care

needs to be taken in selecting the appropriate cover grade to

ensure that the rubber and the belt carcass will retain its

integrity even after a long service life. The correct compound

must be selected to ensure there is no cracking of the rubber

surface or delamination between the plies.

There are two main rubber polymers used in this application;

SBR and EPDM. Whilst EPDM rubber has generally better

physical properties of heat resistance, SBR rubber still hasgood overall physical properties, but at more competitive

prices. Defining the operating conditions, and selecting the

rubber correctly will ensure the most economical solution.

The surface temperature of heat resistant conveyor belt varies

with the material type, belt speed, loading rate and particle

size and shape (i.e. contact area with the belt). In order to select

the proper heat resistant conveyor belt it is necessary to

consider not only the material temperature to be conveyed but

also the surface temperature of conveyor belt.

Features

Excellent heat resistant and abrasion resistant

cover rubber compound.

Recommended to protect conveyor belt from

surface cracking and hardening by heat.

Specially treated and dipped fabric to

minimize carcass shrinkage by heat ageing.




CBR2PN15H100315 2 Ply 1000mm EP150 (3 x1.5mm covers) HR-grade 7.3 1 mtr

CBR3PN15H100515 3 Ply 1000mm EP150 (5 x 1.5mm covers) HR-grade 10.7 1 mtr

CBR3PN15H10062 3 Ply 1000mm EP150 (6 x 2.0mm covers) HR-grade 12.4 1 mtr



PAGE



Conveyor Belts

Eagle - Oil Resistant OR

Oil resistant belts are generally formulated using a Nitrile

rubber compound. The final application will determine the

ultimate rubber compound selected. Other physical

requirements such as heat resistance, abrasion resistance, ozone

and weather resistance will play a roll in determining the final

rubber compound selected. The compound selected will

optimize the blend of physical properties required.

Using standard belts in applications requiring oil resistance

will result in swelling and deformation of the conveyor belt.

This will produce tracking problems and product spillage aswell as low service life.

Applications for oil resistant belts include carrying parts and

components coated with machine oil, heavy oil treated coal in

cooking plants and electric power generating plants.

Two cover grades for belts can be specified for belts requiring

moderate oil and fire resistance.

A grain and vegetable oil resistant compound is also available

that is electrically conductive to dissipate static electric

conditions.

HTN grade is recommended for conveying hot asphalt withtemperatures up to 175 C ( 350 F ) where both oil and heat

resistance are required.



CBR3PN15O1004515 3 Ply 1000mm PN150 4.5 x1.5mm OR 10.0 1 mtr



PAGE



Conveyor Belts

Eagle - Chemical Resistant CH

Chemical resistant belts are commonly used when operating under

highly corrosive conditions like potash and Urea handling plants.

Applications which require exposure to acids and alkalies as well as

other corrosive chemicals such as peroxides, require specially

formulated cover compounds.

Additional physical requirements such as abrasion resistance, flame

resistance, heat resistance, oil and ozone resistance all need to be taken

into account when trying to select the correct rubber compound. Many

rubber polymers will offer varying degrees of chemical resistance, as

well as other physical properties. Determining the correct polymer orpolymer blend is essential to achieving a long service life, as well as

the most cost effective belt solution.

Other additives mixed into the final compound will also help determine

the final physical properties of the belt cover grade. Please consult

with our chemists to help determine the most suitable rubber cover

compound for your specific application.

Special features

Polyester warp and polyester filling fabric provides greatest resistance

to chemicals.




CBR2PN15C100315 2 Ply 1000mm EP150 (3 x 1.5mm covers) CR-grade 7.3 1 mtr



Chemical Resistance of Compound

Material Carried NR SBR EPDM CR NBR

Chlorine (Dry Gas) F F E E G

Hydrogen Peroxide (5% 50 0C) NR NR G NR F

Chloris Acid (5% 50 0C) NR NR E G G

Boracic Acid E E E E E

Slate G G E F F

Cullet (20% 50 0C) F G E NR NR

Dolomite (30% 50 0C) G G E E E

Borax (5% A Firm Name) NR NR G NR F

Gypsum (35% A Firm Name) E E E E E

Limestone (20% A Firm Name) NR NR E NR E

Chrome Chloride (5% 70 0C) NR NR G NR NR

Ammonia Water F F E F G

Calcium Hydroxide E E E E E

Potassium Hydroxide (5% 50 0C)G E E G E

Alumina E E E E E

Ashes G E - F NRCoal G G - G G

Bauxite E - - G E

Charcoal NR NR - NR NR

CokeNR NR - F G

E = Excellent

G = Good

F = Fair

NR = Not Recommended



PAGE



Conveyor Belts

Eagle - Chevron Belt

Chevron profile belts are used in applications of transporting

fine and powdery particles up steep inclines. Especially suitable

for sand, fine coal, and grain. It is also suitable for carrying

packages and other products up inclined conveyors.

The Chevron pattern can be supplied in a variety of profiles,

with different configurations, shapes, heights and spacings.

The purpose of the profiled surface is to increase traction, and

therefore the quantity of material that can be transported.

Different types of rubber cover grades, and belt reinforcing

can be provided.




CBC122PN10N045315 2 Ply 450mm PN100 (3 x 15mm covers) chevron 4.6 1 mtr

CBC122PN10N060315 2 Ply 600mm PN100 (3 x 1.5mm covers) chevron 5.0 1 mtr



PAGE



Conveyor Belts

Eagle - Rough Top

Rough Top belts provide an exceptionally high

coefficient of friction. Particularly suitable for moving

small or large objects up inclined belts. Especially

suitable for fragile or easily deformed goods.

This belt is produced by embossing the impression of

a very heavy weave fabric into the top cover of the

conveyor belt. This resulting textured pattern also has

a cushioning effect which absorbs vibration and shock.

The rubber cover can be provided in various compound

grades, including natural, SBR and oil resistant. A

variety of colours can also be supplied such as black,

tan, blue and brown.

Reinforced usually with 2 or 3 plies of synthetic fabric.

Most commonly can be supplied without any bottom

cover (BB: Bare Back) to reduce friction with the

conveyor system, particularly if moving on flat metal

plates.




CBT2BPN10N100515 Rough Top 2PN100 x 5mm x 1.5mm x 1000mm 5.0 1 mtr

CBT3BPN10N1005BB Rough Top Tan 3PN100 x 5mm x BareB x 1000mm 6.0 1 mtr



PAGE



Conveyor Belts

Solid Woven - PVC, PVG, FRAS

Solid woven belting

The belting is made of solid woven fabric dipped in liquid

PVC and adding PVC or PVG covers which are bonded by

vulcanizing. The belt has good flame resistant and antistatic

properties, with high tensile strength in proportion to weight,

good integrity and no delimitation, excellent impact and rip

resistance. The belt is suited in conditions needing fire resistant

and antistatic properties (FRAS) such as coal mines, power

stations, chemical, and metallurgy industries. These standards

are usually applied: DIN22109, AS4606, BS3289, BC158

PVC - Solid woven belt with PVC cover

Non pressed PVC type is suitable for applications in dry

conditions at a slope angle of no greater than 16 degrees. The

belt is non-pressed with cover no more than 0.8mm.

Pressed PVC type, both top and bottom covers are PVC,

thickness of each side can be up to 4mm, the belt has much

more advantages than non pressed PVC belt on impact

resistance, water soaking, with longer service life, higher

fastener holding.• Low stretch

• Low maintenance

• Antistatic

• Flexible

• Lightweight

• Impervious to moisture, acids, oils,

gases, sunlight

• Excellent fastener holding

• Excellent resistance to tearing,

peeling and impact• Endless belt splicing

• Special wear resistant edge design

PVG cover (nitrile rubber)

The covers are mainly

composed of rubber, which

further improves the

troughability, resistance to

wetness and slip, resistance to

low temperature, elongation

and wear resistance of the belt.

Both top and bottom cover are

PVG, the belt can be used tocarry materials mixing some water at the slope no more than

20°, elongate life of belt.

• Anti slide caused by wetness good climbing capacity

• Low-temperature resistant

• Good elasticity, anti-impact

• Low elongation at rated load, suitable for long distance

conveying

• Tear resistant, good flexing capacity

• Long service life



PAGE



Physical properties

Item Tensile Carcass Carcass Minimum Elongation Cover grade and Belt Recommendedstrength thickness weight tear force at break recommended width min pulley

(min) (N/mm) (mm) (Kg/m2) (N) (min) (%) thickness (mm) (mm) diameter (mm)

Warp Weft Warp Weft Pressed PVC PVG

680/1 680 265 6.5 8.5 1090 15 18 1.5+1.5 1.5+1.5 400

800/1 800 320 6.9 9.0 1180 15 18 1.5+1.5 1.5+1.5 500

1000/1 1000 350 7.5 9.7 1180 15 18 2+1.5 2+1.5 6301250/1 1250 350 8.5 11.0 1540 15 18 2+2 2+1.5 750

1400/1 1400 350 9.0 11.5 1540 15 18 3+2 2.5+1.5 500- 750

1600/1 1600 450 9.5 12.3 15 18 3+2 2.5+1.5 2200 800

1800/1 1800 450 10.0 13.0 15 18 3+2 3+2 800

2000/1 2000 450 10.5 13.6 15 18 3+2 4+2 1000

2500/1 2500 450 12.5 14.5 15 18 3+2 5+3 1200

3100/1 3100 450 17.0 17.0 15 18 1500

3500/1 3500 500 20.0 19.0 15 18

Mechanical properties

Item Tensile strength Elongation at break Abrasive wear

Mpa (min) % (min) mm3 (min)

PVG 15.0 350 200

PVC 12.5 300 200

Conveyor Belts

Solid Woven - Physical Properties



PAGE



Conveyor Belts

Steel Cord - Description

Steel Cord conveyor belting is used in industries

where strength is vital to convey materials in areas

such as:

• Open cut & undergrounds mines

• Harbours

• Metallurgy

• Power stations

• Chemical plants etc.

Advantages in using steel cord belts include:

• Strong tensile strength

• Long-life

• Minimal elongation

• Easy to trough

• Anti-bend

• High-speed conveying materials

• Suitable for heavy loads

• Suitable for long distances

Type: (1) Conventional, Fire-resistant, Cold-resistant,

Abrasion-resistant, Heat-resistant, Acid/alkali-

resistant etc. (Referring rubber cover) (2) General

structure, Cross rigid structure, Anti-tearing iron ring

structure.



PAGE



Conveyor Belts

Steel Cord - Specifications

ST630

ST800

ST1000

ST1250

ST1600

ST2000

ST2500

ST3150

ST3500

ST4000

ST4500

ST5000

ST5400

ST6000

Elongation TensileStrength (N/mm)

630 800 1000 1250 1600 2000 2500 3150 3500 4000 4500 5000 5400 6300

Max. Diameter of Cord (mm)

3.0 3.5 4.0 4.5 5.0 6.0 7.5 8.1 8.6 8.9/9.1 9.7 10.9 11.3 12.3

Top Rubber Cover Thickness(mm)

10 10 12 12 12 12 15 15 15 15/17 16 17 17 18

Bottom Rubber Cover Thickness

(mm)5 5 6 6 6 8 8 8 8 8/8 8 8.5 9 10

Reference weight(mm)

5 5 6 6 6 8 8 8 8 8/8 8 8.5 9 10

Reference weight

(kg/ )18 19.5 21.5 22.2 26.1 33.1 35.3 41.1 45 45/45 51 59 62 65

Width(mm) Cord Number

800 75 75 63 63 63 63 50 50 50

1000 95 95 79 79 79 79 64 64 64 64/65 59 55 55 54

1200 113 113 94 94 94 94 76 76 77 77/68 71 66 66 63

1400 133 133 111 111 111 111 89 89 90 90/79 84 78 78 74

1600 151 151 126 126 126 126 101 101 104 104/91 96 90 90 85

1800 171 143 143 143 143 114 114 117 117/103 109 102 102 96

2000 159 159 159 159 128 128 130 130/114 121 113 113 107

2200 176 141 141 144 144/125 134 125 125 118

2400 193 155 155 157 157/137 146 137 137 129

2600 209 168 168 170 170/148 159 149 149 140

2800 184 184/160 171 161 161 151



PAGE



Conveyor Belts

Specialised Belting

Flanged Conveyor Belt

This specialty Belts are used mostly for Coal Burning unit

and weighted M/C in Power Station and many others are used

in cogeneration plants, & cement manufacturing, etc.

Flat Belting

Have three or more fabric plies in the carcass. The necessary

strength and stability is secured by using sufficient number of

fabric plies in the carcass.

Chevron Conveyor Belt

This belt is suitable for transportation of firewood, hay, glass,

recycled materials, packaged goods and boxes at an inclined

angle. Cleats are hot vulcanized to the base belt for a bond the

full width of the cleats, making them an integral part of the

belt top cover.

Packing Handing Conveyor Belt

The cross section of top cover is formed in M shape which aresoft, yet durable and will self clean as they go around pulleys.

With this belt loading or unloading can be performed easily

from either side of the belt. This belt is recommended for

transporting comparatively heavier goods in bags, or boxes at

angles from 15 to 20 degrees

Elevator Belts

It is composed of rubber belt and elevator-bucket, which need

the belt with high strength and low elongation in service. Buck

Elevator Conveyor Belt is applicable to transport vertical loose

powdery materials of usually not more than 50mm in diameter,

such as, crushed limestone, sand, gravel ,cement, grain etc.

Special Conveyor Belt

Oil material causes the ordinary rubber covers of the belt to

swell and come off easily, in which usually results a complete

breakdown in the conveyor system. To put the right application

on the right place, please refer to ALL Rubber.



PAGE



Moulded Products

Custom Moulding - Compression & Injection

Custom Moulding

Various die moulded products of small, medium or large runs

forms part of All Rubber's daily production. Precision work

of various grade rubbers for many applications including rubber

moulded capping for Sydney's latest cable bridge.

Mounting plates, seals, compression locks, scalping screens.

All Rubber produces industrial, mining and automotive

mouldings using conventional compression moulding

techniques, as well as transfer and injection moulding

The compound properties are specified by our customers

whereupon we develope and test a suitable compound to meet

the given specifications.

There is a comprehensive range of off the shelf formulations

based on NR SBR NBR (Nitrile ), Butyl and halobutyl, CR

(Neoprene) EPDM and NBR/PVC. Alternatively customers

are invited to supply their own formulations if required. We

also offer a mould design and supply service.



PAGE



Mill Linings

Wear Panels - Lifter Bars - Grate Plates - Shell Liners

All Rubber supply a full range of rubber wear liners which

utilise specific rubber compounds designed to assist material

flow, combat noise, impact and abrasion encountered in mills,

chutes, screens and hoppers. Correct selection of appropriate

rubber wear panel, will assist to

1. Reduce noise and improve the work environment

2. Improve plant efficiency by reducing downtime

3. Improve profitability by protecting equipment, and reducingmaintenance or infrastructure costs

All-Rubber engineers can tailor make any rubber panel to suit

specific requirements, and provide CAD engineering drawings

for approval prior to commencement of fabrication.

An in house testing laboratory and mixing facility can be

utilized to develop or fine tune a compound for any specific

requirement.

The knowledge of 3 resident chemists, together with the benefit

of years of experience in the rubber industry, come together to

ensure your needs are correctly identified and specifically met.

Important factors such as ore size, sharpness, drop height and

angle of impact are considered by our design team. From this

information the correct rubber compound, liner thickness and

configuration is determined.

The final physical size of the wear element may be

manufactured to suit particular requirements. Fixing

alternatives include:

1. Through bolts

2. "T" Bolt fixing in conjunction with "C" track moulded into

the back of each panel

3. Stud welded bolts to the back of each panel



PAGE



Mill Linings

Wear Panels - Washboard Rubber

Selection Procedure

Type of Rubber Impact Element

The angle of impact is a critical factor in correctly determining

the most efficient wear element for any application. Rubber is

most resistant to wear when then material trajectory is

perpendicular to the rubber surface (refer Fig 1). At 90 degrees

the forces encountered by the rubber is primarily impact forces.

However, as the trajectory angle is reduced below 90 degrees,

the shock absorbing properties of the rubber is also reduced.

This is due to the fact that the forces encountered by the rubbersurface changes from impact to shear forces (refer Fig 2).

The heaviest wear occurs when the rubber surface is angled

between 10-40 degrees to the horizontal. To prevent this heavy

wear action taking place we present a stepped series of surfaces

at 90 degrees to the material trajectory. This orientation has

the rubber surface most effectively positioned, thereby

reducing wear (refer Fig 3).

Thickness of Rubber Panel

Determining the correct thickness of the rubber impact element

is essential to ensure optimum performance at the most cost

effective price. The thickness of the rubber is determined as a

function of the particle size and relative to the drop height of

the material. The illustrative graph can be used to select the

recommended panel thickness.



PAGE



Mill Linings

Wear Panels - Flat and Profiled

Wear Panel Product Description

Wear Panel Plain

An impact and wear resistant rubber slab, of specific thickness,

width and length. Either with no backing or moulded onto a

steel plate.

Wear Panel Serrated

An impact and wear resistant rubber of serrated moulded

profile, in standard thickness, width and length. Moulded onto

a steel backing plate.

"T" Track

Typical profile of aluminium extrusions used for "T" bolt

assemblies.

Wear Panel Track

An impact and wear resistant rubber slab, of specific thickness,

width and length. Has aluminium "T" track assembly mouldedinto the rubber, for mounting using standard "T" bolts.

Wear Panel Serrated “T”

An impact and wear resistant rubber of serrated moulded

profile, in standard thickness, width and length. Has aluminium

"T" track assembly moulded into the rubber, for mounting using

standard "T" bolts.

Wear Panel Bar

An impact and wear resistant lifter bar, of specific thickness,

width and length. Has aluminium "T" track assembly moulded

into the rubber, for mounting using standard "T" bolts. Can

also be produced with a high density polyethylene cap, to be

used as an impact bar on conveyor systems, or in areas of very

high wear.



PAGE



Screen Mats

Screen Cloth - Punched Mats

Screentek rubber screen mats have various advantages to using

polyurethane and steel mesh for screening various products.

Main advantages of using rubber screens opposed

to stainless steel screens:

➣ Much reduced noise level

➣ Non corrosive in wet conditions

➣ Does not suffer from pitting or stress corrosion (especially

in the presence of sea water)

➣ Does not suffer from fatigue which is accelerated by

vibration of the screen

➣ More cost effective

➣ Good abrasion resistance normally outlasting steel by up

to 4:1

➣ Can be punched rapidly from stock to suit specific

requirements

Main advantages of using rubber screens as opposed

to polyurethane screens:

➣ Rubber is less inclined to break soft or brittle particles into

smaller sizes (especially suitable for coal)

➣ Rubber is a more lively screen which prevents blinding

and pegging

➣ Rubber has excellent tear resistance

➣ Rubber has excellent impact resistance

➣ Rubber has excellent puncture resistance

➣ Out performs urethanes where particles are greater than

3.0mm and impact on the surface rather than sliding off

Screen cloth and mats are made with polyester tyre cord to

reduce elongation. The rubber grade is high quality impact

and abrasion resistant. Resulting in long life and reduced

maintenance. Mats are punched to customer specifications

using computerised punching presses. All work is guaranteed

by the highest quality standard.



PAGE



Screen Mat Production

Automated - Punched Mats

Screen Mats are manufactured from customer specified

materials to the highest possible standards with fast

turnaround times.

Computer Controlled

Latest technology is employed to automate and control

punching presses to ensure mats are punched to precise

aperture sizes and layout of holes is consistent.




SCSMRS1205 5mm x 1220mm screen cloth 6.9 mt 1







SCSMRS1205 5mm x 1220mm punched screen 6.9 mt 1

SCPAMS1207 7mm x 1220mm punched screen 9.7 mt 1






SCACHSS125 Set of 2 Hooks, 2 Clamp Bars 16.0 set 1



PAGE



Moulded Rubber Screens

Modular and Steel Backed - Screen Mats

Modular screen panels were developed to enable selective

change out of worn sections of the screening surface, while

leaving less worn areas intact for longer surface life.

Moulded screen panels are produced with a tapered aperture

to facilitate product flow and reduce pegging thereby increasing

efficiency. Rubber has long been the medium of choice for

primary screening because of its superior cut and gouge

resistance.

Steel backed scalping screens

can be manufactured with

both punched apertures or

moulded apertures. In house

CAD design, plasma cutting

and sand blasting facilities

ensures efficient production

and fast turnaround.

Rubber selection and screen design is critical in ensuring

maximum open area, with long life rubber compounds therebyminimising down time due to screen changing. Our highly

experienced team of

chemists and metallurgists

come on site to evaluate

operating conditions to

tailor rubber compounds

specifically to your needs

which will guarantee

improvements in your

screening operations and

performance.



PAGE



Screen Mats

Specifications - Ordering Information

CONTACT DATA Company .............................................................................................................. ...............

Contact Name ................................................................................ Position ...........................................................................................

Mail Address: ...................................................................................................................................... PostCode: ....................................

Site Address: ........................................................................................................................................ PostCode: ....................................

Telephone: ........................................................ Mobile: ....................................................... Fax No: ....................................................

SCREENING DATA

Screen-Manufacture ......................................................................... Size............................. Screen Inclination ....................... Deg.

Current Size of Screen: Type Wire Punched Plate Polyurethane Rubber ................... mm O/Hook x ................... mm Long

Current Aperture Selection: Top Deck ................................. Middle Deck ................................ Bottom Deck ............................

Current Thicknesses of Screen Cloth: Wire Punch Plate Polyurethane Rubber

Top Deck .................................. .................................. .................................. ..................................

Middle Deck .................................. .................................. .................................. ..................................

Bottom Deck .................................. .................................. .................................. ..................................

MATERIAL DATA Type of Ore .................................................. wet/dry Max Lump Size mm ...............................

Sieve Analysis Attached (yes/no) ........................................................................... Top Deck.................................................

Feed Rate T.P.H ............................................................................... Product Required Middle Deck* .........................................

Drop Height from Chute/Conveyor........................................... mm (*If Applicable) Bottom Deck* .........................................

Direction of Feed: Left Side ................................ Back ...................................... Right Side ......................................................

DETAILS OF SCREEN

A = Inside Plate ................... mm Distance Centre E1 ................... .....................

B = Width of Centre Tie Down ................... mm to Centre E2 ................... .....................

C = Width of Stringer Bars ................... mm Stringer Bars (A) E3 ................... .....................D = Width of Side Support ................... mm E4 ................... .....................

E5 ................... .....................

Left Right

A

B C DE2E3E4 E1



PAGE



Screen Mats

Accessories - Dust Cloth and Capping

SCACRGCI

SCACRGCO

SCACRGCTB

250mm

SCACRCW1

A

B

C

D

SCACR47281309R

SCACR47281609R

SCACR53321909R

SCACR42362011S

SCACR57382111S

SCACR55342009S

SCACR20260709

Capping Rubber

Midclamp Wedge Seal




SCACR47281309R Capping rubber 1/13 A=47,B=28,C=13,D=9 1.0 mtr 20

SCACR47281609R Capping rubber 1/16 A=47,B=28,C=16,D=9 1.2 mtr 20

SCACR53321909R Capping rubber 1HD A=53,B=32,C=19,D=9 1.2 mtr 20

SCACR42362011S Capping rubber 2/12 A=42,B=36,C=20,D=11 0.9 mtr 20

SCACR57382111S Capping rubber 2/12HD A=57,B=38,C=21,D=11 1.0 mtr 20

SCACR55342009S Capping rubber 2/9 A=55,B=34,C=20,D=9 1.0 mtr 20

SCACR20260709 Capping rubber 3/1 EPDM A=20,B=26,C=7,D=9 3.3 mtr 20

SCACRGCI Grip corner inside 0.5 each 1

SCACRGCO Grip corner outside 0.5 each 1

SCACRGCTB Grip corner top/bottom 0.5 each 1

SCACRGS7 Grip strip x 7mt 1.0 mtr 1

SCADC Dust cloth 2mm x 1.4mt x 20mt 3.3 mtr 28

SCACRCW1 Midclamp wedge seal x 50mt 0 mtr 1

SCACRGS7

30mm

31mm



PAGE



Screen Mat Materials

Polyurethane Products - Description

High quality plastics are used to replace both ferrous and

nonferrous material in areas of production. Polyurethane

elastomers were introduced to the screening world during the

mid-fifties and have since become recognised as one of the

accepted mediums from which to manufacture screening

surfaces. Polyurethane’s are synthesized according to the

isocyanate addition process. Polyurethane’s as a screening

surface have advantages over other materials in certain

applications.

Long Life

Correctly selected polyurethane’s can have a long life when

screening most materials. In addition it is immune to most

corrosive materials.

Improved Screening Efficiency

At ambient temperatures polyurethane’s exhibit the

characteristic elasticity of rubber. It is this property that allows

the aggregate being screened more ‘bounce’ thereby presenting

it to the apertures more frequently.

Minimise DowntimeThe long life time reduces the frequency of unscheduled

stoppages due to screening surface failure.

Noise Reduction

Polyurethane’s due to their rubber like characteristics absorb

feed energy impact and reduce noise levels from between five

and eight decibels.

Screen Material Choice

Due consideration should be given to basic laws governing

screening and screening efficiency when deciding to use

polyurethane screening surfaces.



PAGE



Screen Mat Materials

Woven Wire Screens - Description

Woven Wire Screen materials are made from products suitable

for specific applications. Screens can be manufactured from

wires of diameter 20mm down to 0.71mm.

Steel

Spring Steel, Bright and Galvanised Mild Steels.

Stainless Steel

Chromium Steel, Nickel Chromium Steel, Nickel Chromium

Molybdenum Steel, Heat Resisting Steel.

Non-Ferrous MetalAluminium, Nickel, MONEL-Metal, Phosphor Bronze, Brass,

Copper.

Special Materials

Titanium, Hastelloy and many others. The more popular wire

and woven screens are kept in stock whilst non-standard can

be ordered and manufactured to customer specifications.

State of the art equipment and a team of qualified experts

manufacture woven wire screen and woven wire products

suitable for all applications.

We manufacture roll sections, sheets with fixed dimensions,

hooked screens, trommel screens, strips, discs, fabricated parts,

and many others. We can supply large or small quantities of

screens to specific requirements.



PAGE



Conveyor Components

Skirtex and Polyskirt - Skirting Systems

Rubber Skirt

Skirting rubber in the form of soft sheet and strips (50 duro),

are supplied as an effective dust control and barrier to prevent

spillage along the conveyor system. Especially in loading areas

where this can be a problem. The soft rubber wears

preferentially to the belt covers and flexes out of the way to

minimize belt wear.

Recycled rubber of higher hardness can also be used for this

application. However its uses would be limited to areas wear

belts suffer high damage and wear. Available in normal grade

(15mtr rolls) and premium grade (30mtr rolls)

Poly Skirt

Is a recent innovation to plain rubber skirting. This is a double

layer skirt material made of polyurethane and SBR rubber

composite. The interior wear-resistance polyurethane layer

enhances the skirt life by providing an extremely wear resistant

barrier. The side anti-dust flap provides a low resistance,

effective dust encapsulation seal on the belt. This caters to

belt vibration and maintains appropriate contact pressure to

the belt to form an effective dust suppression.

The polyurethane layer is

mounted just above the

belt to retain material.

Polyurethane is a naturally

hard wear resistant

material which extends the

life of the skirting. It is

essential to ensure that the

polyurethane is not in

direct contact with thebelt, but is mounted about

3mm above the belt cover,

as shown in the diagram.

Quick Lock Clamps

Are used to facilitate easy removal and installation of skirting

rubber. This significantly reduces the time required to replace

skirting rubber, by eliminating the need to undo and tighten

rust bolts.



PAGE



Conveyor Components

Skirtex and Polyskirt - Skirting Systems




CBACSK06-1500 Skirt 6mm x 1500mm x 30mtr 50duro 11.7 mtr 30
























PAGE



Conveyor Components

Transglide - Polymer Idler Rollers

Features of Polymer Idler

Impact Resistance - High tensile strength and impact resistance.

Anti-Corroding - Non corroding, acid and alkaline resistant.

Anti-Static Formulation - Sparkless, with no particle accumulation

onto the surface of the idler.

Good Balance - Made by precision injection molding, providesgood alignment and good effect of smooth noise free operation.

Labyrinth Seals - A precision bearing housing and labyrinth

sealing’s, make the idler bearings water proof and dust proof.

Application Fields

Chemical Industry - Fertilizer, salt, sugar, Pulp paper, acid and

alkaline etc.

General Industry - Coal Mining, Cement, Concrete, Limestone

and Quarry.

Operating Conditions

- Belt width </= 1400mm (54")

- Belt speed </= 150M/min (495 FPM)

- Temperature -20C to +85C



PAGE



Conveyor Components


Characteristics of Polymer Idler

Physical Properties of Polymer Roller

Description Criteria/Std. Result

Tensile Strength D-638 418 kg/cm2

Elongation D-638 63%

Izod Impact Strength (1/8" thickness) D-256 60 kg-cm/cm

Heat Distortion Temperature D-648 87 C

Rockwell Hardness D-785 100 R-Scale

Chemical Properties of the Polymer Roller

Description Criteria/Std. Result

Corrosive Resistance (10% Sodium Chloride) ISO-7682 +/- 0.05 mg/cm2

Acid Resistance (30% Sulphuric Acid) ISO-7682 +/- 0.05 mg/cm2

Acid Resistance (10% Hydrochloric Acid) ISO-7683 +/- 0.4 mg/cm3

Alkaline Resistance (40% Sodium Hydroxide) ISO-7682 +/-0.05 mg/cm2

Alkaline Resistance (7% Sodium Hypochlorous Acid) ISO-7682 +/- 0.10 mg/cm2

Synthetic Fiber Carrier Idler

Model No. Belt Width d D l L SL C t Bearing No.

CBAPI40CA 400 17 89.1 145 153 175 8 11 6203 ZZ

CBAPI40CB 400 20 89.1 145 153 175 8 14 6204 ZZ

CBAPI45CA 450 17 89.1 165 173 195 8 11 6203 ZZ

CBAPI45CB 450 20 89.1 165 173 195 8 14 6204 ZZ

CBAPI50CA 500 17 89.1 180 188 210 8 11 6203 ZZ

CBAPI50CB 500 20 89.1 180 188 210 8 14 6204 ZZ

CBAPI60CA 600 17 89.1 210 218 240 8 11 6203 ZZ

CBAPI60CB 600 20 89.1 210 218 240 8 14 6204 ZZ

CBAPI075C 750 20 114.3 265 273 295 8 14 6204 ZZ

CBAPI090C 900 20 114.3 315 323 345 8 14 6204 ZZCBAPI105C 1050 25 139.8 370 380 410 11.2 18 6205 ZZ

CBAPI120C 1200 25 139.8 420 430 460 11.2 18 6205 ZZ

Item Description Qty Material Remarks

10 Cover 1 EPDM HS=70+/-59 Shaft 1 SS41BD

8 Pipe 2 Synthetic Fiber

7 Inner Snap Ring 2 S65CM

6 Bearing Housing 2 Synthetic Fiber

5 Bearing Housing 2 SUJ2

4 Outer Snap Ring 2 S65CM

3 Female Ladyrinth Seal 2 Synthetic Fiber

2 Male Labrinth Seal 2 Synthetic Fiber

1 Out Labyrinth Seal 2 Synthetic Fiber

Synthetic Fiber Carrier Idler



PAGE



Return Idler

Conveyor Components


Synthetic Fiber Return Idler

Item Description Qty Material Remarks

11 Steel Pipe 1 SGP

10 Cover 1 EPDM HS=70+/-5

9 Shaft 1 SS41BD

8 Pipe 2 Synthetic Fiber

7 Inner Snap Ring 2 S65CM

6 Bearing Housing 2 Synthetic Fiber

5 Bearing Housing 2 SUJ2

4 Outer Snap Ring 2 S65CM3 Female Ladyrinth Seal 2 Synthetic Fiber

2 Male Labrinth Seal 2 Synthetic Fiber

1 Out Labyrinth Seal 2 Synthetic Fiber

Synthetic Fiber Return Idler

Model No. Belt Width d D l L SL C t Bearing No.

CBAPI40RA 400 17 89.1 460 480 505 8 11 6203 ZZ

CBAPI40RB 400 20 89.1 460 480 505 8 14 6204 ZZ

CBAPI45RA 450 17 89.1 510 530 555 8 11 6203 ZZ

CBAPI45RB 450 20 89.1 510 530 555 8 14 6204 ZZ

CBAPI50RA 500 17 89.1 560 580 605 8 11 6203 ZZCBAPI50RB 500 20 89.1 560 580 605 8 14 6204 ZZ

CBAPI60RA 600 17 89.1 660 680 705 8 11 6203 ZZ

CBAPI60RB 600 20 89.1 660 680 705 8 14 6204 ZZ

CBAPI075R 750 20 114.3 850 880 905 8 14 6204 ZZ

CBAPI090R 900 20 114.3 1000 1030 1055 8 14 6204 ZZ

CBAPI105R 1050 25 139.8 1150 1180 1215 11.2 18 6205 ZZ

CBAPI120R 1200 25 139.8 1300 1330 1365 11.2 18 6205 ZZ




Price and codes detailed on enquiry.



PAGE



Belt Cleaners

Primary - Belt Cleaner

Features

Flexible Polyurethane

Rubber Scraper

Spring Tension Device

Advantages

Corrosion Resistance

Tightly Fitting without

damaging the belt

Lower friction or resistance

Prestressing force design

Automatic compensation

& shock absorption

Application

Heavy duty working site

Humid environment



PAGE



Ceramics

Ceroline - Ceramic Lining Pads




CLWNSP031010 Ceramic Liner 10 x 10 x 3mm(thick), 500mm x 500mm 1 each

CLWNSP052020 Ceramic Liner 20 x 20 x 5mm(thick), 500mm x500mm 1 each

CLWNSP102424 Ceramic Liner 24 x 24 x 10mm(thick), 500mm x 500mm 1 each

CLWNHP20 Ceramic Liner 12 x 20mm(thick) HEX, 500mm x 500mm 1 each

Physical Properties

Bulk Density 3.4-3.65 g/cm3 Porosity 0%

Hardness to Mohs 9 Compressive Strength >3.0 Mpa

Flexural Strength 240->300 Mpa Coefficient Expansion 6-8x10-6 1/K

Thermal Conductivity 20-22 W/Mk Max. Operating Temp. 1.550 c J

Chemical Composition

Al2O

3>92%, SiO

22.5%, CaO2.3%, MgO 2.8%, Fe

2O

30.06%, Na

2O 0.03%,

K2O 0.01%

Ceramic is an excellent material for wear resistance. High density aluminium

oxide has proven high resistance particularly to high wear materials such as

iron ore. Particularly suited for vibrating screen applications, and can also be

used for return rollers and smooth pulley lagging

By embedding the ceramic tiles onto rubber, it is also possible to achieve

some impact resistance which will prevent the tiles from cracking in areas of

high impact. This achieves a vastly superior result to ceramic lining tiles

which are bonded directly to the steelwork.

The rubber backing of the ceramic lining pad means that it can be easily

bonded onto steel using conventional rubber lining bonding systems. Konprim

metal primer, and Kontact cold vulcanizing cement will give excellent bonding

results. Ceramic pad is supplied with a bonding layer for cond bonding.

Three different size and thickness tiles are available, which will allow the

pad to flex slightly around contours. The rubber pads can also be moulded

directly onto rubber panels if required, and bolts may be provided for easy

fixing as an optional extra.



PAGE



Ceramics

Kolag - Ceramic Pulley Lagging

Normal strips are supplied to specific sized pulleys

with rubber flaps on the end for trimming. The ceramic

length (CL) should be chosen according to our product

list to match the belt width. The rubber length (RL)

denotes the full length of the strip including the rubber

flaps required for trimming.

Continuous lengths of ceramic lagging can be supplied

in up to 6.5 mtrs lengths. It can be directly applied to

pulley faces of any dimension, dramatically reducing

inventory costs and lead times for custom strip lengths.

The rolls of continuous ceramic can be cut anywhere

in the pattern that most closely fits within the pulley

face. The pattern design means that in the worse case

there will be a 10mm shortfall which equates to 5mm

on each side of the pulley. This can then be covered

with ceramic paste.




CLFBP1220048 Kolag cerstr FRAS 480CL/730RL suit 450mm belt 2.3 1 strip



CLFBP1220089 Kolag cerstr FRAS 890/CL1140RL suit 900mm belt 3.5 1 strip









CLFBP1220649 Kolag cerstr FRAS 6490CL 26 1 strip



PAGE



Ceramics

Kolag - Ceramic Pulley Lagging

Kolag ceramic lagging is a ceramic embedded rubber strip

lagging. The ceramic tiles are designed with a dimple profile to

ensure there is minimal slippage between the belt and drive

pulley.

It is especially suitable for wet or muddy applications where

slippage can be a problem. The rough ceramic face produces an

excellent coefficient of friction between the conveyor belt and

the pulley. In some cases this can be up to two times the friction

ratio that can be generated with conventional rubber lagging.

The ceramics also are much more wear resistant than

conventional rubber lining, and consequently it will be longer

before replacement becomes necessary.

The unique "arrow-boss" design, produces a ceramic lagging

which is on an embossed rubber pattern. This achieves the

maximum water shedding benefits of a conventional rubber

lagging, together with the intrinsic benefits of the added

ceramics.

The vertical radial troughs in the design incorporate the latest

technology derived from formula one racing car tyres, which

dictates that the most efficient water shedding pattern is effected

by using vortical radial grooves. Kolag comes with a buffed

finish or optional bonding layer, to enable it to be cold bonded

on site. The benefits of reduced belt slippage will also result in

improved conveyor belt life.




CLNBP1220048 Kolag cerstr N 480CL/730RL suit 450mm belt 2.3 1 strip



CLNBP1220089 Kolag cerstr N 890/CL1140RL suit 900mm belt 3.5 1 strip









CLNBP1220649 Kolag cerstr N 6490CL 26.0 1 strip



PAGE



Ceramics

Ceropaste - Ceramic Lining Paste

Ceropaste is wear resistant two pack paste, containing ceramic

beads, which can be applied directly onto the steel surfaces. It

has excellent resistance to areas of high abrasion and can be

easily applied. Where rubber, polyurethane, if other lining

materials give up (especially in high temperature applications),

ceramics is the answer.

Product

ARJW0304 (High Temperature Ceramic Bead)

Abrasion resistanceHigh temperature resistance

High adhesive strength

Repairing and protecting material for equipment such as

scrubbers, pumps, cyclones, dust collectors and fan

housings etc., which suffers from serious abrasion caused

by heavy impact and sliding friction of material flow.

Properties

Hardness like ceramics - Excellent resistance to the

abrasion of slicing

Quickly rebuild abrasive surface - Reduce lost time due to

shut down

Extend the service life - Reduce stocks of expensive and

abrasion-resistant parts

No dropping and shrinking - Smear on top of any irregular

surface

Suitable for high temperature operation of up to 200degC.

Application

Cyclones and pulverizing mills

Fan housing and bladesExhausts

Elbows

Scrubbers

Chutes and hoppers

Pump liner repairs

Preparation and Execution

Parent material must be kept tough and the abraded surface

should be clean without oil contamination, dirt or paint.

The surface must be treated by shot blast or ground by a

grinder

It will be better to preheat the surface until slightly warm

to the touch to remove any moisture.

Mix both pastes A and B on a flat plate of a volume ratio,

A:B=1:1, until the colour is even. If ambient temperatureis below 16degC, it is preferable to warm the pastes and

working surface up to 32degC.

After blasting, coat a thin layer on the prepared surface

with sufficient force to ensure the mixed paste flows into

all the pits on the surface. Apply a second thicker coat

once this has been achieved.

Minimum coating thickness is 6mm, final thickness will

depend on design application

Working time : 30 minutes at ambient temperature 25degC.

Curing time is dependent on temperature and coating

thickness

The curing time is 8 hours when the ambient temperature

is at 25deg C. A better effect will be reached by heating its

front or back surface to 38degC with a swinging flame

before coating, and heat is at the maximum temperature

150degC for at least 2 hours. Ensure a proper face mask is

worn during the heating process to prevent smoke

inhalation.

Caution

The higher the temperature, the faster the cure rate.

To heat the surface of the work piece can shorten the curing

time and increase joint effect.



CERJW0304 6kg kit (3kg A + 3kg B) ceramic paste 6.0 1 kit



PAGE



Transport Catalogue

Index - Contents

Section PAGE

1 MUDGUARDS / FENDERS

Flexi-Guard, Flexible Fenders 94

– Flexi-Guard, Six Point Solution 95

– Flexi-Guard, Fitting Instruction 96

– Fitting Instructions, Bristles 97

– Spray Guard & Ordering Information 98

Flexi-Guard, Accessories & Ordering Information 99

SuperSteel, Single Wheel Arch 100

2 MUDFLAPS

Mudflaps, Made to Outlast 101– Mudflaps, Ordering Information 102

3 CATCHER MATS

Radec, Premier & Heavy Duty 103

4 PICKUP & TRAY MATS

Commercial Mats, Chassis Packing Strips 104



PAGE



Mudguards / Fenders

Flexi-Guard - Flexible Fenders

Over 30 years experience in the transport industry has led to

the development of these long lasting mudguards. Flexi-Guards

will not bend or be knocked out of shape, and is designed to

contour to all chassis movements. The polyester-nylon

reinforced rubber ensures an unmatched life span.

Finally a practical and cost-effective solution to the problem

of guarding truck tyres to prevent spray from reducing visibility

to traffic, and prevent mud buildup or stone chip damage to

your trailer and prime mover. The flexible and durable nature

of natural rubber makes it excellent to withstand extreme heat

and cold.

The flexible nature of the guards also means they will "self

clean" to prevent buildup of mud and snow. The open design

of the guards means that they will not get in the way when

changing tyres, and will still allow for easy inspection of tyre

condition.

Flexi-Guard has long since proven itself in the unforgiving

Australian "outback". Its simplicity and versatility of design

makes it particularly suitable for all climates and road terrain.

Flexi-Guard is an All Rubber trade mark, and is a design

patented product.



PAGE



Mudguards / Fenders


1) Flexibility: Flexi-Guard is spring loaded and made of

reinforced rubber to give flexibility to adjust for chassis

movement.

2) Strength: The nylon reinforced rubber and design of the

mudguards, give it a much superior strength to any other

flexible mudguard on the market. So much so that they will

usually withstand tyre blow outs.

3) Temperature: The guard design allows for air circulation

around the tyres and does not trap it in to cause heat build up

and tyre fatigue. Especially important for parts of Australia

with extreme temperatures.

Flexi-Guards six point solution to truck mudguards

4) Price: Recommended retail is fixed at below most other

competing brands of mudguards. Add to this, the fact that the

life expectancy is nearly twice that of similar products and

there is no doubt that Flexi-Guard offers the best value for

money.

5) Fitting: Easily installed on all makes of trucks and trailers

including single, dual and triaxle. Ask at the place of purchase

for details and price of installation. The design also allows for

easy removal at any time.

6) Spray Suppressant: Optional spray retarding bristles can

be fitted to the outside edges of the rubber to contain the spray

and increase road visibility from behind.



PAGE



Mudguards / Fenders

Flexi-Guard - Fitting Instructions

Front Fixing: Bolt the front support brackets to the chassis.

The metal plate beneath is for fixing a mud flap, on top is a

steel rod for attaching the springs. A side rod will hold up

excess rubber and seal the area under the springs when fitting

is complete.

Middle Supports: Brackets are designed to bolt into existing

chassis holes. They fit either side of the turntable frame

approximately 600mm apart and are rotated to the correct

fitting angle to allow 100mm above the tyre.

Rear Support: Bracket is fitted the same as the middle

supports using an existing chassis hole. Then rotated to below

the middle brackets to create a slight concave effect on the

mudguard.

Rear Fixing: Lay flexi-guard across all supports and clip rear

end hook brackets directly onto the rear light assembly crossmember. (occasionally an additional bracket may be necessary)

Spring Fixing: Pull the Flexi-Guard right up to the front fixing

bracket any excess fits over the side fixing rod. Measure from

the spring fixing rod on the top of the front fixing bracket

160mm and mark the rubber. Align the chrome bracket front

edge with the mark and bolt to the rubber. Hook on the springs.

Installation Completion Check: Flexi-Guard centre to be

approx. 100mm above the wheels and slightly concave to front

and back. Double check springs are expanded to approximately

150mm and the rubber is tight.



PAGE



Mudguards / Fenders

Flexi-Guard - Fitting Instructions for Bristles

Step 1

Push the moulded strip onto the edge

of the guard.

Step 3

At the bend normal hand pressure

should shape the strip, if not a hairdryer

or heat gun will do the job .

Step 2

Use a rubber mallet to ensure the strip

is fully engaged.

Step 4

Drill holes through the carrier strip and

rubber at each end, and at every chassis

support bracket.

Step 6

Ensure bolts are fitted near chassis

brackets. The PVC carrier strip should

not sit on the chassis brackets, but should

protrude over to ensure the guard edge

is not raised.

Step 5

Bolt the carrier strip to the rubber at these

points. Ensure bolts are firm without

crushing the carrier strip.

Step 7 Slip bristle into slot provided and

position

Spray Suppressant Kit.



PAGE



Mudguards / Fenders





FGNTAN27 Tandem 2 strips 2.7m x 670mm, 12spr, 8br 29.0 set 1

FGNTAN31 Tandem 2 strips 3.1m x 670mm, 12spr, 8br 32.0 set 1

FGNTDW42 Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br 42.0 set 1

FGRTAN27 Recycled Tandem 2 strips 2.7m x 670mm, 12spr, 8br 29.0 set 1

FGRTAN31 Recycled Tandem 2 strips 3.1m x 670mm, 12spr, 8br 32.0 set 1

FGRTDW42 Recycled Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br 42.0 set 1

Spray Guard:

Suppresses spray and debris from tyres



PAGE



Mudguards / Fenders

Flexi-Guard - Accessories




FGAEBW End bracket wide 40mm x 3mm x 670mm -1 piece only 0.5 each 1

FGAEBH End bracket hooks 40mm x 3mm x 670mm -1 piece only 0.5 each 1

FGAEBN End bracket narrow 20mm x 3mm x 670mm -1 piece only 0.5 each 1

FGASP Spring for FlexiGuard 0.1 each 1

FGASR Recycled Rubber strip -2 or 3 ply 670mm 4.4 mtr 1

FGASN New Rubber strip -1 or 2 ply 670mm 4.4 mtr 1

FGASK Support kit-Tandem dual (6 x FGSBR) + (2 x FGMB) 35.0 set 1

FGARB Support bracket rotating 4.0 each 1FGMBR Support mount bracket (Right front end spring mounts) 2.5 each 1

FGMBL Support mount bracket (Left front end spring mounts) 2.5 each 1

FGABH H-section bristle carrier (aluminium) 0.3 mtr 1

FGABF F-section bristle carrier (aluminium) 0.3 mtr 1

FGABP Clip on PVC bristle carrier 0.3 mtr 1

FGAPB100 Plastic Bristle 100mm 0.1 mtr 1



FGAPU100 Bristles-100mm bristles punched into rubber 0.3 mtr 1

FGAB-APP Bristles bonded onto FLEXI-GUARD cost/mtr 0.3 mtr 1

Support Mount Bracket:

Front support for Fixed and Adjustable Chassis Kits.

Support Bracket Rotating:

Support for Adjustable Chassis Kits.



PAGE



Mudguards / Fenders

Supersteel - Single Wheel Arch

Super-Steel is a revolutionary new concept in flexible truck

mudguards. It is made of a high quality long lasting rubber

with spring steel reinforcing. This unique material

incorporates the strength of steel with the flexibility of

rubber.

The guard material comprises of spring steel cords encased

in a rubber substrate. This makes for extremely flexible

wheel-arch, that is strong enough to with stand tyre "blow-

outs".

The mudguard wheel-arch is supported front and back with

a curved steel brace and is free standing in the middle. The

steel reinforcing in the rubber allows the mudguard to keep

its curved shape above the tyre without any additional

support.

If the guard is knocked by the trailer or any load, it will

simply deform and then return to its original shape once the

pressure is removed. This easily outlasts the life of

conventional plastic or steel mudguards.

Equipped with Spray Guard spray suppression bristles on

the outer edge. They can be purchased optionally without

bristles if required. For best fitting instructions we suggest

using our rotary bracket kit.


Code Description Unit Unit

(kg/unit) (p/box)

SS916B Super-steel kit 910 x 600 with bristles 1

SS916 Super-steel kit 910 x 600



PAGE



Mudguards / Fenders

Mupflaps - Made to outlast

Durable Rubber

A unique Australian method of reclaiming high-grade cured

rubber from used conveyor belts, allows for the manufacture

of inexpensive long-lasting mudflaps. Unlike the moulded

equivalents, ALL Rubber mudflaps are made of high density

high grade cured rubber. Therefore, they do not need any

additional support.

Because the rubber used has already stood the test of time in

extreme conditions it meets today's tough environmental

conditions and outlasts every other mudflap.

Printing

ALL Rubber mudflaps are available black or painted with a

special flexible white paint and can be printed on using either

of the following:

Silk screening

Company logos can be silk screened in multiple or single

colours. The screening can be done onto white or plain

black mudflaps. An initial artwork and set-up charge will

apply. The final cost will depend on numbers of colours

used and quantity of mudflaps screened.

Thermal Transfer Printing

A new thermal printing process now also allows for

inexpensive, multi-coloured small quantity runs (only on

white mudflaps). Maximum printing size is A3 (297 x

420mm). No set up charges if artwork or logo is supplied.

Spray Suppression

Anti-spray mudflaps are also available to prevent spray mist

caused when trucks drive through wet weather. These have

unique grooves through the rubber back trapping the waterand forcing it to drain through to the bottom of the mudflap,

rather than washing off the sides.

Mudflaps can be made for any type of vehicle including

large mining dump trucks. These large mudflaps may

also incorporate steel cord or fabric reinforcing.



PAGE



Mudguards / Fenders

Mupflaps - Made to outlast




MUDFLAPS BLACK

MFB610915 610mm x 915mm x 11mm (black) 6.9 1 each

MFB 610760 610mm x 760mm x 11mm (black) 5.7 1 each



MFB610460 610mm x 460mm x 10mm (black) 3.1 1 eachMFB610380 610mm x 380mm x 10mm (black) 2.6 1 each









MFB230255 230mm x 255mm x 7mm (black) 0.4 1 eachMUDFLAPS WHITE

MFW610915 610mm x 915mm (white) 6.9 1 each















PRINTING CHARGES

MFPC420-297 Print Colour 420mm x 297mm 10 each



MFPBW420-297 Print B&W 420mm x 297mm 10 eachMFPBW297-210 Print B&W 297mm x 210mm 10 each

MFPBW149-105 Print B&W 149mm x 105mm 10 each



PAGE



Catcher Mats

RADEC - Premier and Heavy Duty

Premier Catcher Mats are for luxury and family

vehicles for round town and country driving, whether

going to the beach, up country, off road, picnic or

barbecue, or simply enjoying a multitude of sporting

activities, soiling the floor of the vehicle is prevented.

All sets consist of two front and two rear mats

Heavy Duty Catcher Mats are for on highway or off

road commercial vehicles, from 4 W/D, heavy and

medium trucks, pick-ups vans and lorries. These also

come in sets of two front and two rear mats.

Front 70cm x48cmx50

Big Foot 800x500x70 deep

Big Foot is an all purpose deep tray designed for the

trunk or boot of your car prevents spillage from plant

pots or just keeps your dirty boots from messing up

the area.

Designed and moulded for the vehicle whether work

or leisure if you encounter sand mud water or snow.

The catcher mat will prevent damage to the cab

flooring. Becoming a demand item, some

manufacturers now offer them with new models.

Rear 51cm x 48cm x 50Front 76cmx50cmx50

Rear 48cm x 46cm x 50




RCPFR Premier catcher mats 2 front + 2rear 7.0 set 1

RCPF Premier catcher mats 2 front 4.5 set 1

RCHDFR Heavy duty catcher mats 2 front + 2rear 7.0 set 1

RCHDF Heavy duty catcher mats 2 front 4.5 set 1

RCBF Cargo mat BIG FOOT 5.0 each 1



PAGE



Pickup and Tray Mats

Commercial Mats - Protecting your vehicle

A unique machine, designed and patented by ALL Rubber,

allows used conveyor belts to be recycled, resulting in the

production of sheets of natural rubber which are ideal for use

as flooring for "pick-ups" and utility or commercial vehicles.

The flooring is not glued to the bottom of the tray allowing

easy removal typically available in widths up to 1.5mtr, and

in thicknesses of around 6mm. Some variation may occur.

For vehicles up to 1.8mtrs wide, we have a heavy duty flooring

protects the bottom of the tray. Again these sheets are cut to

size to fit the dimensions of the floor of commercial vehicle.

The rubber prevents the sliding of goods in the rear of the

vehicle with its textured surface finish. Manufactured from

recycled materials to a thickness of 5mm, in rolls which can

be cut to any length.

In applications where surface grip or water entrapment are of

special consideration, we have moulded mats. Again, made of

recycled materials, these mats have a non-slip finish on the

top surface, with dimples which prevent moisture entrapment

on the bottom. They come in standard sizes of 1.8mtrs wide x

2.4mtrs long.

VCRP001-5-18

R6-15

RU-18-24



CBACSK06-1500 Rubber 6mm thick X1.5 mtr wide 6.7 m2 1



PAGE



Machinery Catalogue

Index - Contents

Section PAGE

1 VULCANIZING PRESSES

AIR & WATER BAGS, Pressure Unit 106

HAWK P.V.C & Polyurethane Press 107

FALCON Series IV Belt Splicing Press 108

– Construction 109

– Design Detail 110

– Design Detail 111

Specification Details 112

Quotation Request Form 113

EAGLE Belt Construction & Repair Press 114

KITE Spot Repair Press 115

PT-Type 2 piece Belt Splicing Press 116

2 SLICING MACHINES

A36 Belt Recycling Technology 117

A36 Belt Recycling Detail 118

A40 Bandsaw Slicing Machine 119

3 SLITTING MACHINES

COMMODORE Bench Slitting Machine 120

C40 Hand Held Slitting Machine 121

4 PUNCHING PRESSESPHOENIX Automated Punching Press 122

PHOENIX Mat Design Detail 123

5 BUFFING MACHINES

BUZZARD Buffing Machine 124



PAGE



Vulcanizing Presses

Air and Water Bags - Pressure Unit

Air and water filled reinforced rubber bladders, have

revolutionised the way pressure can be applied in pressing

systems.

Conventional technology required that pressure is normally

applied through mechanical means such as torque bolts or rams.

These systems are usually bulky, expensive, and result in a

poor distribution of pressure at the surface.

All our Vulcanizing presses employ the pressurizing system

whereby water or air is pumped into a reinforced rubber bladder

(commonly called an air-bag). As the bag fills, pressure is then

applied to the vulcanizing platens of the press.

The bags can be incorporated into the supporting beams of the

press, or can be a separate single unit.

The air-bags are the heart of the Eagle, Falcon and Hawk

vulcanizing presses. The bags are custom made to various

applications and can be designed to withstand various

pressures.



PAGE



Vulcanizing Presses

Hawk - PVC and Polyurethane

The Hawk vulcanizing press is the ultimate light weight press

for splicing PVC and polyurethane belts. It incorporates all

the features demanded in an easy to use and sophisticated press

for this type of work.

Constructed from a light weight high tensile strength

aluminium, with two pivoting holding down bolts at each end.

Designed to operate to a maximum pressure of up to 70 p.s.i,

and a heating temperature of approximately 160 degrees C.Each platen is individually controlled with a control box that

is separate to the rest of the press. Each control panel

incorporates an accurate digital display temperature read out,

and circuit breaker.

PRESS HIRE:

Available for hire anywhere in Australia for long or short terms. Should you then desire to purchase the press after the period,

half your rental costs will be refunded as a discount on the purchase price.

The platens are water cooled as standard, with the bottom beam

assembly housing the airbag. The Hawk vulcanizing press is

designed to operate on single phase power, achieving a very

fast warm up time.

For improved versatility it has been designed to operate as a

portable unit which can be completely dismantled into two

parts. Or it can be hinge bolted on one end to operate effectively

as a factory press, which can be easily opened and closed byone operator, removing the need to use chain blocks (or similar)

to effect multiple factory use.

The only PVC polyurethane press manufactured in Australia

using all locally available components.



PAGE



Vulcanizing Presses

Falcon - Series IV Belt Splicing Press

The Falcon (Series IV) splicing press has evolved from its

original design into the most advanced, reliable and easy to

use press on the market. Constructed from light weight high

tensile strength aluminium. The Falcon vulcanizing press is

designed to be robust and give maximum performance.

Utilizing a single air-bag or water-bag it gives the most even

pressure distribution across the entire platen surface. Its thin

platen construction allows for maximum flexibility to contour

to the shape of the conveyor belt and provide accurate

vulcanization.

The only portable splicing press which is built in Australia,

using high grade Australian aluminium and all locally available

components. This results in reduced down time when replacing

components or carrying out any maintenance.

Control

The control box incorporates circuit breakers and digital

temperature controllers. The power of "FUZZY LOGIC"

means the press will think for itself to give the most accurate

temperature performance.

The "Brain Child" controller will self adjust all parameters to

give optimum temperature maintenance (with no overshoot)

and minimize warm-up time.

These robust solid state units give unparalleled performance

and reliability. Should maintenance ever be required they can

slide out, and a new one can slide in to get you back into

production in seconds. Single or three phase control boxes are

available.



PAGE



Vulcanizing Presses

Falcon - Construction

Silicon Rubber Mats

Resistor heater mats are now of standard silicon rubber

construction.

Power ratings and material thermodynamics have been

modelled to give uniform temperature across the entire splice

area of +/- 3deg. C.

Water Cooling

Water cooling in the platens is standard on all Falcon

vulcanizing presses. Inlet and outlet plugs are provided on each

side of the platen with an internal cooling coil. The integrated

cooling system is resin packed to ensure maximum contact area

and therefore minimal cooling time.

Plug Locking System

A uniquely designed plug locking system ensures protection

of electrical components, and that power supply will not be

interrupted. External plugs are used to ensure a continuous heat

distribution across the entire platen area, and that no cold spotsform as a result of recessed electrical connections.

Boxbeam Sections

The unique box beam design means the traverse beams will be

much more stable, and not collapse under pressure. When

assembled the beams touch against one another, giving a

continuous flat surface against the air-bag (water-bag), thereby

ensuring no pressure plate is required.

PRESS HIRE:

The Falcon Vulcanizing press is available for hire anywhere in Australia on a long or short term basis (one day, one week orone year). Should you wish to purchase your press at a later stage, half your rental costs will be discounted off the price.

Allowing you to try before you buy.

The beam design has been made to epitomize the strength and

weight in specific steps to avoid mistakes on site through

incorrect setting up. The beams are placed every 200mm down

the splice length, and are in contact with one another. This

ensures beams will always be placed correctly, and that no

placement template is required.

Safety

A chain holding system is supplied as standard for the ultimate

“fail-safe” system as a final safeguard for users.

Quality

It is engineered to perform well within its operational range

which results in less stress fatigue and long service life. A

superior product at a very competitive price. All presses undergo

a thorough factory Q.A. and test procedure, to monitor all

aspects of press performance.

A data log unit can also be incorporated to give a full splice

report printout if required for quality control and reporting

purposes.

Warrantee

12 months warrantee on parts and workmanship issued as

standard.



PAGE



Vulcanizing Presses

Falcon - Design Detail

Beams

Interlocking side extrusions are bolted together to give a

robust box section beam, which can withstand up to 200

p.s.i. Can be used in any orientation thereby lessening

fatigue, and its universal design makes it interchangeable

with other market brands.

Components and Interchangeable Parts

Platens

Manufactured from aluminium to highest standards with

built in thermal controls.

Air / Water Bags

All our Vulcanizing presses employ the pressurizing system

whereby water or air is pumped into a reinforced rubber bladder

(commonly called an air-bag). As the bag fills, pressure is then

applied to the vulcanizing platens of the press.

Water cooling

Falcon’s system as standard construction on all models. Can

be cooled using air or water to minimize the splice cycle times.

Bolts

Steel square nuts with large

thread contact for superior

holding. Steel hollow bar, left

and right hand butruss thread

for strength and easy

adjustment.



PAGE



Vulcanizing Presses

Falcon - Design Detail



PAGE



Vulcanizing Presses

Falcon - Specification Details

Falcon presses are built within high safety margins using the

latest stress analysis software and thermodynamic modeling.

The ultimate in portability is achieved using high strength

lightweight aluminium. Standard press dimensions are in units

of 200mm increments along the length or the width of the

platen. The diagram below shows the typical detail analysis

which goes into the design and construction of each vulcanizing

press.

When selecting a press for your particular application, the

following can be used as a guide for determining the platenlength (A) and platen width (B), as shown on the diagram on

the right.

A The platen length (A) is determined by adding the following

amounts to the manufacturers recommended splice length:

6 inches (150mm) for fabric belt.

14 inches (355mm) for steelcord belt.

B The width of platen, or dimension B (along the bias), is

determined by taking the belt width and adding:

6 inches (150mm) for fabric belt.

14 inches (200mm) for steelcord belt.

To this figure multiply by:

1.05 for 16 deg bias angle

1.07 for 22 deg bias angle

1.117 for 26.5 deg bias angle.

A = Length of platen along the belt

B = Width of platen across the belt on the bias

C = Right angle dimension across the belt,

plus edge overlap.

D = Bias angle.

Platen

BeltingPlaten

W

XY

Z

HOLDING BOLT TYPE

A AX B Cin. mm. in. mm. in. mm. in. mm.

W 27 685 32 810 37 940 41 1040

X 9.5 240 12.5 315 15 380 17 430

Y 8 200 10.5 265 13 330 15 380

Z 7 175 7 175 6 150 6.5 165

A

CBD

Belt width

Platen



PAGE



Vulcanizing Presses

Falcon - Quotation Request Form

Please complete the following questionnaire which gives us the information required so that we can provide a quotation for a Falcon belt

splicing press.

1. User Information

Company Name: .................................................................................... Contact Name: ..............................................................................

Street & No: ............................................................................................. ........................ City: ....................................... State: .................

Country: ..................................... Zip Code: ................ Email: .............................................................. Telephone: ..................................

Fax: ......................................... Mobile: ...............................................

2. Belt Information - Complete the information in the section that represents the belts you need to splice with the requested press. If youneed to splice more than 1 type of conveyor belt, for each belt indicate what percentage of total splicing work each belt represents. This

will help us design your optimum platen arrangement if you require multiple platens.

Main Belts to be spliced

Steel Cord Fabric Reinforced PVC Solid Woven

% of splices ............................ % of splices ............................. % of splices .............................

ST rating ................................. Ply s trength N /mm .................. Strength rating .........................

Belt width mm ........................ Belt width mm ........................ Belt width mm . ........................

Splice length mm . ................... No. of plies .............................. Splice length mm .....................

Splice Angle deg ..................... Splice length ........................... Splice Angle deg ......................

Req. P ressure .......................... Splice Angle d eg ..................... Req. P ressure ...........................

Req. Pressure ..........................

Second Most Commonly Spliced Belt

% of splices ......................................... Belt Details as above ........................................................................................................... ...........

........................................................................................................................................................................................................................

Third Most Commonly Spliced Belt

% of splices ......................................... Belt Details as above ........................................................................................................... ...........

........................................................................................................................................................................................................................

What Electricity Supply Is Available? ....................................... Volts .................... Phase .......................Hertz

What is the maximum Amperage draw available? ................................................... Amps

3. Multiple Platen Arrangements - If you need to splice a large belt you may require multiple platens. We can recommend an optimum

platen arrangement based on the information provided above. If you have a particular design in mind please draw it out below.

Note: Standard Falcon platen design is in increments of 200mm.

Dimensions should be rounded to above increments.

BW = ................ (mm) Max belt width.

PL = .................. (mm) Should be splice length plus 100mm minimum.

BA = ................. (deg) 0, 17 or 22 standard.

PW = ................. (mm) Should be belt width (BW) plus 100mm

minimum plus about 150mm for bias angle.

Platen Length

Platen Width (Bias)

Bias Angle

Conveyor Belt Draw prefered Platen



PAGE



Vulcanizing Presses

Eagle - Belt Construction and Repairs

The Eagle belt recovery press is designed for conveyor belt

construction, repairs and vulcanization of sheet rubber. It can

also be used for many applications of general rubber

vulcanisation and moulding.

It comes complete with steam operated or electrically heated

platens and can be pressurised using an airbag or waterbag.

Most commonly operating at 200 psi., with full steel

construction. Normal operating temperature of 140deg.C.

A total daylight opening of approximately 300mm can be

achieved for ease of operation.

The platen is made of full aluminium construction

incorporating a 300mm cooling end for use in continuous

vulcanizing process. The standard series model has a total

vulcanizing surface area of 4m x 2.2m, and 9m x 2.2m.

However the Eagle press can be custom made to any specific

requirement.

The only vulcanizing press of its type which is entirely built

in Australia, using all local components. This results in the

obvious advantages of a superior product, with ease of

maintenance, prompt support and of course an extremely

competitive price.

The Eagle press can be designed as a manual, semi-automatic

or fully computerised system. Under a fully automated system

all aspects of press functionality are fully controlled such as,

temperature, pressure, bolster positioning and locking, belt

release, indexing and belt tensioning. The automated computer

controller will also generate a printout identifying all

parameters and times for each cycle.

The Eagle press can also be supplied as a fully automated

conveyor belt production line, including takeup reels, slack

adjusters, and laminating rollers. This allows the belt to besimultaneously constructed and laminated from calendered

rubber, therefore eliminating one stage of the production

process and greatly increasing efficiency with very fast cycle

times, and minimal operator input.



PAGE



Vulcanizing Presses

Kite - Spot Repair Press

The Kite spot repair press is designed to enable hot repairs to be

made to conveyor belts in-situ. Its light-weight construction design

means it is portable and can me placed easily into position. Can be

supplied in two standard sizes to suit 1500mm and 2000mm wide

belts. The Kite vulcanizer is suitable for all types of small

vulcanization work as well as conveyor belt repairs.

The belt is clamped into position using a turn-screw clamping

system. Final Vulcanizing pressure is applied using and air-bag,

supplied from a compressor.

The press is designed to operate at a maximum working pressure of

75 psi., which is suitable for rubber vulcanization work.

Maximum operating temperature is 180 deg. C. as standard, greater

temperatures can be achieved if required. Each platen comes with

integrated water cooling system as standard.

The platens can be individually removed for easier transportation if

required.

The control unit comes as a separate box, and consists of individual

temperature controllers for each platen. Power supply is single phase

240 Volts standard, which can be tailored to suit different country

standards. To find out more about the Kitespot repair press, pleasecontact us direct, or through your nearest nominated distributor.



PAGE



Vulcanizing Presses

PT-Type - 2 Piece Belt Splicing Press

PT-Type vulcanizing press are a convenient 2 piece platen

arrangement suitable for PVC and rubber splicing work. Can

be rated to operate up to 100 psi. Silicone rubber resistor mats

are standard as is an internal cooling system for rapid cool

down times.

The bolster is made of strong light weight aluminium with

steel holding bolts. Each bolster has a control box incorporatedinto it, which can be powered by plugging in conventional

extension leads. This system operation allows for fast heating

times using single phase power supply to each individual

platen.

The compact bolster construction facilitates ease of use for

getting into tight areas where belts have little take up.



PAGE



Slicing Machines

A 36 - Recycling Rubber Technology

The A36 Belt Slicer represent a revolutionary new recycling

technique for used steel cord and fabric reinforced conveyor

belts.

It employs the use of an oscillating blade to slice through

the top or bottom cover of the conveyor belt. The blade

can be set to cut at various angles, and the design of the

machine can vary from a flat bet cutter to a 3 drum pulley

arrangement for better grip and tensioning of the belt. The

3 drum arrangement also allows the blade to be inserted

and retracted into the cut, and can have an optional in-situgrinding wheel attached to facilitate sharpening, without

removing the blade.

This produces sheets of rubber of various thicknesses which

can be used as matting or as a raw material for producing

mudflaps, flooring and other products.

The A36 Belt Slicer can likewise be use to recondition a

heavy belt for use on smaller systems by reducing its

thickness, thus allowing it to rotate around smaller pulleys

more easily.

In the case of steel cord belts, the reinforcing cord can be

completely cut out of the belt, or removed by a secondary

process to leave a grooved surface ideal for matting and

other applications.

Conveyor belts can be reconditioned using the belt slicer

by cutting away the worn sections of a conveyor belt in

preparation for recovering, and as an alternative to time

consuming and expensive buffing techniques. A light

buffing will still be necessary in order to achieve good

bonding between the old rubber and the virgin rubber cover

being applied.



PAGE



Slicing Machines

A 36 - Belt Recycling Detail

Designed and Built in Australia, the A36 Belt Slicer offers a

whole new technology and set of options for recycling and

reprocessing used conveyor belts which were previously waste.

The A36 is patented worldwide and helping to make rubber

environmentally friendly by turning a waste product into a

high valued recycled product.



PAGE



Slicing Machines

A 40 - Bandsaw Slicing Machine

The A40 Bandsaw slicer machine is ideally suited to cut rubber

sheets and other substrates into precision thickness sheets. The

bandsaw is constantly being sharpened to achieve a high quality

perfect edge for thicknessing of rubber.

Water lubrication is also used to facilitate the cutting action,

and reduce heat buildup. Blade speed can be varied with

mechanical gear boxes and optional variable speed drives.

Machines can be supplied to achieve working widths as shown

below.

Ideally suited as a finishing slicer to give precise cut

thicknesses. For heavy conveyor belt thicknessing the A36

slicer is more suitable.

MODEL LxWxH (cm) NET GROSS WORKING POWER OUTPUT / HR. SLITTING THICKNESS

WT. (kg) WT.(kg) WIDTH (in.) (H.P.) THICKNESS CUTTING(mm) ALLOWANCE (mm)

1 x 10 360–1400

SM-601 395 x 125 x 210 2800 3300 72 1 x 2 SHEET 0.5 – 100 0 – 0.1

2 x 0.5

1 x 7.5 360–1400

SM-602 370 x 125 x 200 2600 3000 60 1 x 2 SHEET 0.5 – 100 0 – 0.1

2 x 0.5

1 x 7.5 360–1400

SM-603 364 x 125 x 210 2500 2800 48 1 x 2 SHEET 0.5 – 100 0 – 0.1

2 x 0.5

MACHINE CHARACTERISTICS



PAGE



Slitting Machines

Commodore - Bench Slitting Machine

The Commodore Bench Slitting machining is a self

driven cutting station. It is designed to effectively

cut rubber into strips of various widths.

The pneumatic cylinders can be activated to raise

and lower the cutting arm, which incorporates a

series of cutting discs. Each disc can be adjusted

along the bar and locked into various positions are

desired.

In front of each cutting disc there is a split hold-

down roller, which acts to keep the rubber firmly

in contact with the bottom drive/cutting roller.

The rubber is pinched between the rollers and is

driven through the cutting discs, to make a perfect

and neat cut. The direction of drive travel can be

selected to go forwards or backwards as desired.

The cutting speed is a manageable rate for any

operator to handle, or a variable speed drive can be

incorporated as an optional extra.

The cutting discs have a slightly positive speed ratio

to the drive rollers. This ensures a neat and clean

cutting action, facilitating the cutting of soft and

even uncure rubber.

The air pressure on the pneumatic rams is able to

be adjusted to apply greater or lesser pressure to

the cutting discs. The bottom drive roller is rubber

coated to ensure a clean cut and prevent the blades

being damaged.

Adjustable positioning stops are used to control the

depth of the cut. Safety stops and protective

guarding is supplied as standard.

In addition to rubber, a wide variety of othermaterials can also be cut in the same way. PVC

and polyurethane belts can easily be trimmed.

Leather, paper, cardboard and plastics can also be

cut in the same way.



PAGE



Slitting Machines

C 40 - Hand Held Slitting Machine

The C40 hand held slitting machine is designed to

facilitate cutting of rubber by hand. It operates on

the principle of a high torque, low speed electric

motor.

Plugs into a conventional 10Amp, 3 phase power

supply, and has the muscle to make easy work of

cutting rubber. The open jaw size allows for cutting

of rubber up to 100mm thick. Can be used to very

conveniently and effectively cut abrasive resistant

rubber or calendered rubber for all liningapplications.

A safety guard is incorporated for user protection and maximum safety. Additional

optional adjustments can also be incorporated to allow the blade to incline on

different angles for cutting skives.

The robust electric motor configuration ensures that any maintenance can be

conveniently done at low cost.

The C40 slicer can be adjusted up or down to obtain

the ideal cutting position depending on the wear of

the blade.

Offset bearing rollers allows the rubber to glide

through to the circular cutter. The machine is

designed to simultaneously roll along the floor,

where cutting of heavy rubber is involved.

The handle on top allows for the machine to be

hand guided along a string-line marking. Very

accurate cuts can be achieved by clamping a guide

across the rubber or belt.



PAGE



Punching Presses

Phoenix - Automated Punching Press

The Phoenix automatic punching press has been specifically

designed to enable very fast and accurate perforation of rubber

mats. It is able to read CAD generated drawings using specially

designed windows based software. The software has been

tailored to ensure the holes will be punched in the most efficient

and economical path, to minimise punching time. Specifically

designed to punch holes into tensioned rubber screen mats, it

is also suitable to punch holes into many other substrates such

as polyurethane, PVC, vinyl, cardboard and many other

materials.

The punching action is actuated by hydraulic rams, and the

material is clamped into position for every cycle using

pneumatic cylinders. The rubber belt is fed into the press using

a pneumatically controlled feed roller. Accuracy of the feed is

guaranteed using and encoder system which measures the

material throughput, and makes any adjustments as required

to maintain very strict tolerances.

The travelling head assembly is moved by function of a ball

screw, to ensure accurate travel. This can be further controlled

by way of an encoder if required. All motor movements are

conducted by very accurate stepping motors.

All functionality and operations of the press is controlled by a

central computer, through a series of sub-routines which can

be tailored to suit any specific requirement.

Typically operating in an "X" and "Y" axis, further planes can

also be incorporated ("Z" and others), to make an intrinsically

versatile CNC machine. It can also be adapted for profile

cutting by incorporating plasma, or water cutting heads, and

can also be used to

groove designs out of

rubber buy the addition

of a hot knife assembly

on the traveling head.

This rubber grooving

feature will allow

chevron grooves to be

made into inclined

conveyor belts, and anydesired pattern to be cut

into various materials.



PAGE



Punching Presses

Phoenix - Mat Design Detail

To program the Phoenix punching press for various tasks all

that is required is for a design drawing to be generated in a

.DXF format using AutoCAD or similar design software.

The press can be suitably configured to work with single and

multiple punch tools. While generating a drawing of the final

product, the punching program is automatically generated on

a second layer. This program can then be sent to the machine

across a network connection, by CD, floppy disc, or over the

Internet. The appropriate tool is then selected, and the correct

rubber is fed into the machine. Once the program is activatedand "run", the operator is free to tend to other tasks such as

hooking up screen mats or preparing other work. The Phoenix

press is completely "hands free" and requires no further user

intervention once it is in operation.

This automated system is especially suited for repeat work

where multiple mats are orders, or the same mat is likely to be

reordered in future. The operator labour component is kept to

a minimum. To ensure and extremely efficient punching

operation, to a degree of accuracy that is unmatched with

conventional manual punching.



PAGE



Buffing Machines

Buzzard - Series I Buffing Machine

The Buzzard (Series I) buffing machine is fully computerised

with finishing or surface abrading operations, able to work

rubber up to 2m wide and 3mm - 40mm thick. It includes a

dust extraction mechanism leaving the rubber clean and free

from dust while also removing the health issue of operators

breathing in rubber particles. The machine can be used for

buffing, finishing and grinding on an enormous range of

different types of rubber and plastic. The Buzzard can dress

the rubber surface to greatly improve adhesion between rubber

and other substrates when bonded with cold vulcanizingadhesives such as Kontact AR100 and AR2000.

Front and rear rollers automatically index the product, leaving

the operator free to work on other jobs while the Buzzard works

it’s magic. It has infinitely variable operating parameters

including automatic release and tension mechanisms, to

prevent wrinkles forming in thin soft rubber. This makes lightwork of even the most difficult of materials.

The machine can come with a wide range of optional

attachments depending on whether your application is to

thickness or surface prepare the product substrate for bonding.

Control

The control box is a fully

programmable system with

infinite input/output

options leaving you to

program the machine any

way you please. State of

the art variable pneumatic

controllers, coupled with

electric variable speed

drive motors, are all

controlled by a PC using a

windows based operational

system. Remote control

access is also possible.



PAGE



Agriculture / Mat Catalogue

Index - Contents

Section PAGE

1 PROTECTIVE MATS

HORSE MATS - Stables & Horse Floats 126

FLOORING & FENCING - Protective Barriers 127

RIBBED - Rubber Mat 128

PERFORATED - Rubber Mat 129

GROOVED - Rubber Sheet 130

INSERTION - Reinforced Sheet Rubber 131

ANTIFATIGUE - Safety Mat 132

ANTIFATIGUE - Safety Mat, Omni, Dome and Tile 133

ANTIFATIGUE - Safety Mat, Rialto, K150 and D150 134

2 STRIP BORDERS

EDGER - Garden Borders 135

EDGER - Bowling Club Borders 136

3 FEEDING TROUGHS

TROUGHS & LINERS - Stock Feeder 137

4 BALERS & HARVESTERS

PARTS - Baler Belts & Straw Guard 138



PAGE



Protective Mats

Horse Mats - Stable and Horse Float

All Rubber has supplied protective rubber mats to the horse

racing industry for over 20 years. Projects undertaken range

from individual horse floats to over 900 stalls fitted out at

Ascot Race Course for the W.A. Turf Club. All Rubber mats

provide excellent traction, shock absorption, insulation against

cold and damp, and will not absorb moisture or harbor bacteria.

Little bedding (if any) is required when using All Rubber mats.

Use heavier bedding in the foals' stalls until they become

coordinated. Wood shavings or coarse cut sawdust is most

commonly used. There are 3 different types of rubber used inthis application. Each one has a moulded or textured surface

to prevent slipping, yet is still easy to clean.

Protective Rubber Matting

Suitable for use in horse floats, stables, wash bays, racetracks

and any areas where horses or livestock may be walking and

standing. Made from cost effective recycled rubber, protecting

our environment. The benefits of rubber flooring in areas of

high traffic have long been recognized in the equestrian

industry, offering both protection for the horse enclosures, and

greater comfort for the horse. The properties of rubber cushion

the footing of the horse against the otherwise hard andunnatural concrete surface. This prevents fatigue and improves

the general well-being of the horse.




KOLGSHNSP0817 8mm thick, square, polymer backed, 1.7mtrs wide 8.0 m2 17

KOLGSHNSP1017 10mm thick, square, polymer backed, 1.7mtrs wide 10.0 m2 17

KOLGSHNDP1020 10mm thick, diamond, polymer backed 10.1 m2 20

KOLGSHNDP1220 12mm thick, diamond, polymer backed 12.3 m2 20

RF8 Rubber fabric reinforced 8mm thick 9.0 m2 1

RF10 Rubber fabric reinforced 10mm thick 11.3 m2 1GV10 Grooved rubber 10mm thick 10.0 m2 1

GV12 Grooved rubber 12mm thick 12.0 m2 1

Stripped Rubber Grooved Rubber Diamond and Square Lagging

Stripped Rubber

100% recycled product made from used conveyor belting. The

belt is pulled apart revealing the textured finish left by the

fabric ply reinforcing within the belt. Typically 10mm to 12mm

maximum thickness, although some variations in thickness

will occur.

Grooved Rubber is a 100% recycled product, made from used

steel cord reinforced conveyor belting. All Rubber's A36

patented Belt Slicer machine, cuts old steel cord belts in half.

The reinforcing steel cord is then removed, leaving behind a6mm-8mm deep groove (approximately 60 grooves per metre).

This matting is especially suitable for very wet areas such as

wash bays. This rubber is typically 10mm-12mm thick.

Diamond and Square lagging

Premium matting specially made by All Rubber. Available as

a 2mtr wide mat with a moulded 50mm x 50mm rhomboid

diamond pattern or as a 1.7mtr wide 30mm square pattern.

The embossed pattern is 6mm deep, and the mat is available

in 8mm, 10mm or 12mm thick, and supplied in roll lengths of

10mtrs.



PAGE



Protective Mats

Flooring and Fencing - Protective Barriers

Fencing Cable

A by-product of our recycling operations produce a good

quality steel cable in various lengths and thicknesses. This

is available in vast quantities and suitable for fencing

around stock yards. The cable is a waste product and

therefore often supplied free of charge.

Flooring and Wall rubber

For super sheds and stock yards. Recycled, fabric

reinforced rubber belting which can be fixed onto walls

for protection, or layed down as a protective flooring. The

benefits of using rubber as protective barriers in the field

or in sheds have long been recognized. This product is made

from used fabric belt which has been stripped to various

thicknesses. As a result the thickness indicated is only an

approximation and variations within +2 or -2mm can occur.




GV10/15 Grooved rubber 10mm thick x 1500 wide 10.0 m2 1

GV12/15 Grooved rubber 12mm thick x 1500 wide 12.0 m2 1

R6 Rubber 6mm thick x 1200 x 1000 x 800 wide 6.7 m2 1




RF6 Rubber fabric reinforced 6mm thick x 1200 x 1000 x 800 wide 6.7 m2 1


RF10 Rubber fabric reinforced 10mm thick x 1200 x1000 x 800 wide 11.2 m2 1


RSFC Recycled steel fencing cable (approx 5mtrs/kg) 1.0 kg 50



PAGE



Protective Mats

Ribbed - Rubber Mat

Ribbed Rubber

Fluted rubber matting, consisting of a non-reinforced rubber

mat with raised elongate rubber sections for grip.

Available in 3.5mm or 5mm thick sections of various widths.

Its neat presentation makes it suitable for use on counter tops

to prevent scratching, or in light vans to protect the floor and

prevent sliding of material.

The raised rims also provide a cushioning effect for any damage

that may occur as a result of impact. They are also an excellent

means of drainage.




RR-12/35 Ribbed rubber 3.5mm thick x 1.2mtr wide 5.1 mtr 1

RR-15/35 Ribbed rubber 3.5mm thick x 1.5mtr wide 6.4 mtr 1

RR-2/35 Ribbed rubber 3.5mm thick x 2mtr wide 8.5 mtr 1

RR-2/5 Ribbed rubber 5mm thick x 2mtr wide 13.0 mtr 1



PAGE



Protective Mats

Perforated - Rubber Mat

Perforated Matting

Made of 100% recycled natural rubber, with holes punched

through.

This allows effective water drainage and provides a cheap

alternative mat for areas of high wear and in damp conditions.

Usually 6mm maximum thickness.

Ideal for use around swimming pools, on fishing boats, in the

factory or around the workshop. Excellent non-slip properties,

makes it suitable for use inside our outside.

Standard sizes are in 1mtr wide rolls with 10mm x 10mm square

perforated holes. Customised mats can be manufactured if

required.




PERF 6mm thick x 1mtr. wide 7.5 mtr 1

PERF 6mm thick x 1.5mtr. wide 11.3 mtr 1



PAGE



Protective Mats

Grooved - Rubber Sheet

Grooved Rubber

100% recycled product, made from used steel cord reinforced

conveyor belting.

All Rubber's A36 patented Belt Slicer machine, cuts old steel

cord belts into sheets. The reinforcing steel cord is then

removed, leaving behind a 6mm-8mm deep groove

(approximately 60 grooves per metre).

This matting is especially suitable for very wet areas such as

wash bays, or around swimming pools. The rubber is typically

10mm -12mm thick, and useful for heavy duty applications.








PAGE



Protective Mats

Insertion - Reinforced Rubber Sheet

Insertion Rubber

1 or 2 ply fabric reinforcing. Thin, strong rubber sheets making

them ideally suited for counters and bench tops, or for lining

in vans and light vehicles.

Suitable for many commercial applications with rubber covers

on the top and bottom. Ideal for protecting surfaces from impact

damage, and scratches. Very useful for preventing objects from

sliding around, particularly in commercial vehicles.

Can be provided in various cover grades such as oil resistant,

or chemical resistant if required.




IR-12/3/1 Insertion rubber 3mm thick x 1.2mtr wide x 1ply 4.1 mtr 1

IR-15/3/2 Insertion rubber 3mm thick x 1.5mtr wide x 2ply 5.1 mtr 1



PAGE



Protective Mats

Anti-fatigue - Safety Mat

LSFM Large safety floor mat, made of black natural rubber. Consists

of holes throughout, with a textured pattern for grip on the top surface.

Its construction is of a 12mm thick dense rubber. Useful as a hard

wearing rubber mat, suitable for areas of heavy traffic such as work

benches and milling or lathe machines.

RNSM Red neoprene safety mat. Identical to the LSFM but

manufactured from neoprene rubber. Giving it properties of chemicalresistance especially oil and grease. This makes it particularly suitable

for use in oil prone areas (such as mechanical workshops), and in food

processing or hygienic areas.



(Kg / unit) (per box)

LSFM 12mm x .91m x 1.52m 13.0 1




RNSM 12mm x .91m x 1.52m 13.0 1

SAFMJ Safety/anti fatigue mat joiner. A specially manufactured strip

designed to join two or more safety mats together in a continuous strip.

Dimples lock into mat holes to provide a secure linking system.




SAFMJ Safety mat joiner 0.5 1



PAGE



Protective Mats

Anti-fatigue - Safety Mat, Omni, Dome and Tile

Omni mat is grease resistant (or in black natural rubber) and comes

in sizes 1mtr x 1.5mtr. It is 12mm in height with straight edges, and

has a flat top and bottom surface. The holes across the surface and

its grease resistant properties make it ideally suited for workshops

or kitchens with high grease exposure.

Dome mat has a soft dimpled surface with interlocking clips along

its edges. It comes in a size .59mtr x .77mtr. The mat itself is 12mm

high and the locking system allows the mats to be joined in any

direction to make a much larger mat. The soft dimpled surface is

especially suited to walk barefoot, which makes the mats ideally

suited to shower areas, gymnasiums or sports venues.

Tile mats are .91mtr x .91mtr and available in 18mm or 15mm thick.

The 18mm thick mat has a moulded interlocking rubber clip which

allows the mats to be joined in all directions. The 15mm thick tile

comes with plastic joining clips which can likewise be used to join

mats in all directions. Suitable where large areas need to be covered

in various directions.


Code Description Mass Unit

(kg/unit) (per unit)

OMNI 12mm x 1mtr x 1.5mtr black/natural or grease rest. 1

DOME 12mm x .59mtr x .77mtr interlocking mat 1

TILE-18 18mm x .91mtr x .91mtr rubber interlocking 19.0 1

TILE-15 15mm x .91mtr x .91mtr with plastic locking clips 1



PAGE



Protective Mats

Anti-fatigue - Safety Mat, Rialto, K150 and D150


Code Description Mass Unit

(kg/unit) (per unit)

OMNI 12mm x 1mtr x 1.5mtr black/natural or grease rest. 1

RIALTO Rialto mat 0.2 1

K150 23mm x 1.5mtr x 1mtr safety/anti-fatigue mat 19.0 1

D150 23mm x 1.5mtr x 1mtr safety/anti-fatigue mat 19.0 1

Rialto Mat is ideally suited as a door mat or small antifatigue mat in

places where long periods of standing are required. It has tapered edges

to prevent tripping, and large holes to provide a cushioned effect and

allow dirt to fall away. Black in colour made from natural rubber.

K150 Safety/Anti-fatigue mat is a soft, light, thick mat with large holes

throughout. Especially suitable to prevent fatigue in areas requiring

long periods of standing such as behind shop counters. The large

number of holes make it non-slip and allow excellent drainage making

it ideal for use in bars and on boat decks.

D150 Safety/Anti-fatigue mat is almost identical to the K150, with a

slightly different pattern. It is also slightly softer to the K150, but can

still be used for similar applications. Made of natural rubber and black

in colour.



PAGE



Strip Borders

Edger - Garden Borders

Edger garden borders are made from recycled natural rubber and excellent for use in the garden around flowerbeds. They are

flexible rubber strips which can be formed to any shape, and easily installed following the instructions below.

Make whatever landscaping effect you like since the rubber

strip will contour to any shape. Its use is limited only by your

imagination.

Step 2: Cut the Edger garden strip to length and lay it into the

trench. Any sharp trim knife will do.

Step 1: Dig out a trench along your garden bed, making the

edge as straight as possible.




E-6-100 Edger strip 6mm (+/-2mm) x 100mm 13.6 roll 20


Step 3: Back fill the soil into the trench. The strip can be placed

higher than the grass level to be used as a retainer for mulch

and soil. Friendly to lawnmowers and grass trimmers.



PAGE



Strip Borders

Edger - Bowling Club Borders

Edger borders for bowling greens can transform unsightly

wooden, steel or concrete borders from around your bowling

green, by installing protective black rubber.

Easy to Install using nails, screws, staples or even our own

rubber based adhesive to fix the rubber strip to your existing

border.

Protection for expensive bowling balls, an investment your

members will appreciate.

Inexpensive to buy and cheap to install, delivered to your door.Long lasting made from 100% natural rubber which will

withstand long term effects of the sun, wind and rain.

Environmentally friendly, made from 100% recycled materials.

Roll dimensions are typically 300mm wide x 6mm thick x

20mtr roll. (lengths and specifications may vary from roll to

roll).

Install by digging a trench around the existing border and bury

the bottom of the rubber. Fix the top of the rubber using nails,

screws or glue. Any excess can be trimmed by using a Stanley

trimmer.






PAGE



Feeding Troughs

Troughs and Liners - Stock Feeder

Feeding Troughs or rubber feeding buckets are ideal for use in the

paddock or in stables. Since the troughs are made of flexible rubber

there is no danger of injury to the stock, plus the troughs are durable

and long lasting.

Troughs are available in kit form, including two ends and a support

every 1-2mtrs. Trough lengths therefore are specified in increments

of 1 or 2mtrs. Adhesive is also supplied for gluing the kit together,

plus we suggest using pneumatic nail or staples if required.

Liners can also be supplied for lining existing concrete or steel

feeding trough which may be rusted or broken. In this case there

will be no supports required, simply quote the length you require

plus two ends for each length and 1 kg of adhesive (Kontact

AR100K-09). In some cases a trough liner is sufficient and can

simply lie in a trench dug into the ground.

Trough Assembly

1) Buff a 100mm strip at either end of the flat rubber (Use a 40grit

sanding pad on a hand grinder).

2) Buff around the outside end of the end baffle where you intend

to stick the rubber.

3) Coat both the baffles and rubber ends with glue leaving for

about half an hour to dry completely (follow instructions on

the can for mixing glue).

4) Apply 2nd coat of glue and leave until slightly tacky to the

back of the fingernail.

5) Roll the rubber over the two end baffles and use a roller or

finger pressure to stick the two surfaces together. Leave

approximately 25mm extra rubber protruding out beyond the

end baffle for fixing the triangular supports. You can nail or

staple these areas till glue cures overnight.

6) The triangular strips supplied can now be glued on either sideof the end baffles to give further support. These butt onto the

semi-circle inside and out. Recommended glue AR2000 1ltr

covers about four supports and both ends.

7) Place supports in position. Roughly every 1-2mtrs, and glue as

before.




FTR Feed trough rubber 8mm x 1.2mtrs 10.8 mtr 1

FTE Feed trough end 6.8 each 1

FTS Feed trough support 10.3 each 1

1200mm

End Baffle

870mm

440mm

Trough / liner support

35mm thick

1200mm



PAGE



Balers & Harvesters

Parts - Belts and Straw Guard

Baler Belts are available in standard widths to suit most makes of

baler machines. They are made of a reinforced recycled rubber. Which

will outlast most new belts and cost a fraction of the price.

Straw Guard Rubber can be placed in front of harvesters and

machinery to prevent damage to tyres and equipment. Made of a

strong dense rubber these guards will knock down straw and stubble

and increase the life of field machinery.

SG- Straw Guards

BB- Baler Belts




BB-3/1 3 ply belt, 4mm thick x 100mm wide 0.5 mtr 1






SG-25/9/9 Straw guard 25mm x 0.9mtr x 0.9mtr 23.0 each 1

SG-25/1/9 Straw guard 25mm x 1mtr x 0.9mtr 25.0 each 1

SG-25/1/1 Straw guard 25mm x 1mtr x 0.9mtr 28.0 each 1



PAGE

139Innovators of Rubber Technologywww.allrubber.com.au

All Rubber Product List

Repair Materials

TYPE CODE DESCRIPTION MASS ORDER MEASURE(kg/unit) (unit lots) (units)

REPAIR BAND

CBARB050 300330 50mm x 10mtr 1.5 1 roll





CBARB300 300370 300mm x 10mtr 10.0 1 rollCBARB400 300380 400mm x 10mtr 18.5 1 roll

CBARB100R 300340R 100mm x 10mtr reinforced 1.9 1 roll




CBARD2026 300150 Diamond Shape 200mm x 260mm 0.1 10 each

CBARD2736 300160 Diamond Shape 270mm x 360mm 0.2 10 each

CN FILLER RUBBER

CBARCN15 300850 CN1.5mm x 500mm x 10mtr 18.0 1 roll

CBARNCN3 300851 CN3.0mm x 500mm x 10mtr 30.0 1 roll

CBARCNR160 300870 EP1.5mm x 500mm x 10mtr repair fabric (1 ply) 20.0 1 roll

Adhesives

CLEANING & BUFFING SOLUTION

ADCSSOL20 Solvit cleaning agent (20 ltr.) 29.0 1 drum

ADCSSOL200 Solvit cleaning agent (200 ltr.) 296.0 1 drum

ADAR9300A Buf fing Solution Part A (Solvent) 5.0 1 bottle

ADAR9300B Buf fing Solution Part B (Powder) 0.1 1 bottle

PRIMING AGENTS

ADKRP20501 Konprim primer for NR-metal (1 ltr. tins) 1.0 1 tin

ADKRP20504 Konprim primer for NR-metal (4 ltr. tins) 3.5 1 tin

ADKRP20525 Konprim primer for NR-metal (25 ltr. drums) 25.0 1 drum

ADKRP22025 Konprim cover coat for NR, SBR, CR, CSM-metal (25lt. drum) 28.0 1 drum

ACTIVATORS

ADAR100A025 Kontact activator 25ml 0.03 1 bottle




ADAR200A025 Konplas activator 25ml 0.03 1 bottle

ADAR200A050 Konplas activator 50ml 0.05 1 bottle

ADAR180A050 Konstick activator 50ml 0.05 1 bottle

ADAR180A001 Konstick activator 1ltr 1.0 1 bottle

PVC & POLYURETHANE ADHESIVES

ADAR200C450 Konplas PVC adhesive (0.5 ltr.) 0.4 1 can

ADAR200C900 Konplas PVC adhesive (1 ltr.) 0.9 1 can

ADAR200K450 Konplas kit (0.5 ltr. adhesive +25 ml. activator) 0.5 12 kit

ADAR200K900 Konplas kit (1 ltr. cement +50 ml. activator) 0.9 10 kit



PAGE




COLD VULCANIZING - ADHESIVE ONLY

ADAR100C450 Kontact AR100 adhesive (0.5 ltr - 0.45kg) 0.4 12 can

ADAR100C900 Kontact AR100 adhesive (1 ltr. - 0.9kg) 0.9 10 can

ADAR100C004 Kontact AR100 adhesive (4 ltr. - 3.4kg) 3.4 1 can

ADAR100C018 Kontact AR100 adhesive (20 ltr. - 18kg) 18.0 1 drum

ADAR100C180 Kontact AR100 adhesive (200 ltr. - 180kg) 180.0 1 drum

ADAR2000C001 Kontact AR2000 adhesive (0.75 ltr - 1 kg) 1.0 10 canADAR2000C005 Kontact AR2000 adhesive (4 ltr - 5 kg) 5.0 1 can

ADAR2000C030 Kontact AR2000 adhesive (20 ltr - 30 kg) 30.0 1 drum

ADAR2000C300 Kontact AR2000 adhesive (200ltr - 300 kg) 300.0 1 drum

ADAR180C900 Konstick AR180 adhesive (1 ltr - 0.9kg) 0.9 10 can

ADAR180C018 Konstick AR180 adhesive (20 ltr - 18kg) 18.0 1 drum

ADAR180C180 Konstick AR180 adhesive (200 ltr - 180kg) 180.0 1 drum

COLD VULCANIZING - ADHESIVE KITS

ADAR100K450 Kontact kit (0.5 ltr. adhesive +25ml. activator) 0.5 12 kit

ADAR100K900 Kontact kit (1 ltr. adhesive +50ml. activator) 0.9 10 kit

ADAR100K004 Kontact kit (4 ltr. adhesive +200ml. activator) 3.8 1 kit

ADAR100K018 Kontact kit (20 ltr. adhesive +20 x 50ml. activator) 19.0 1 kit

ADAR100K180 Kontact kit (200 ltr. adhesive +10 x 1 ltr. activator) 190.0 1 kit

ADAR2000K001 Kontact 2000 kit (1 kg. adhesive +50 ml activator) 1.0 10 kit

ADAR2000K005 Kontact 2000 kit (5 kg. adhesive +200 ml activator) 5.2 1 kit

ADAR2000K030 Kontact 2000 (30 kg. adhesive +30 x 50ml. activator) 33.0 1 kit

ADAR2000K300 Kontact 2000 kit (300 kg. adhesive +10 x 1ltr. activator) 330.0 1 kit

ADAR180K900 Konstick kit (1 ltr. adhesive +50 ml. activator) 0.9 10 kit

ADAR180K018 Konstick kit (20 ltr. adhesive +1 x 1ltr. activator) 19.0 1 kit

ADAR180K180 Konstick kit (200 ltr. adhesive +10 x 1ltr. activator) 190.0 1 kit

ADAR250K001 Kollex kit (1 kg. adhesive +50 ml activator) 1.0 10 kit

ADAR250K030 Kollex kit (30 kg. adhesive +30 x 50ml. activator) 33.0 1 kit

ADAR250K300 Kollex kit (300 kg. adhesive +10 x 1ltr. activator) 330.0 1 kit

HOT VULCANIZING SOLUTION

ADKON004 Konmelt (4ltr.) 3.4 1 drum



PLATE FASTENERS & ACCESSORIES

CBAFAFP25E 25mm Plate Fastener Set 2.0 25 set





CBAFAHP1 Power Punch for 25mm Fastener 0.05 1 each

CBAFAHP2 Power punch for 38mm - 50mm Fastener 0.06 1 eachCBAFAHP3 Power punch for 63mm & 72mm Fastener 0.08 1 each

CBAFAHW1 Power wrench for 25mm Fastener 0.1 1 each

Adhesives




PAGE



Adhesives


PLATE FASTENERS & ACCESSORIES ...continued

CBAFAHW2 Power wrench for 25mm - 50mm Fastener 0.1 1 each

CBAFAHW3 Power wrench for 58mm & 76mm Fastener 0.1 1 each

CBAFABB110 Bolt Breaker for 25mm Fastener 0.1 1 each

CBAFABB112 Bolt Breaker for 38mm - 50 Fastener 0.1 1 each

CBAFABB113 Bolt Breaker for 63mm & 76mm Fastener 0.1 1 each

ToolsKNIVES

TOKNBS Belt Splicing Knives 0.07 1 each

TOKNOK Offset knife (Durham) 0.09 1 each

TOKNSK Shoemakers knife (Don Carlos) 0.09 1 each

TOKNSKBO Shoemakers knife blade only (Don Carlos) 0.03 1 each

TOKNSAK Saddlers knife (Don Carlos) 0.09 1 each

TOKNSAK2 Saddlers knife (Don Carlos) 0.08 1 each

TOKNC Knife (Const.) 0.08 1 each

TOKNBU Butcher knife 0.2 1 each

ROLLERS

TOROPR5151 PR-1 Porcupine roller (50.8mm x 50.8mm) 0.5 1 eachTOROCR3815 CC-2 Corr. roller (38mm x 1mm) 0.1 1 each

TOROCR383 CC-3 Corr. roller (38mm x 3mm) 0.1 1 each

TOROSR2538 FR-2 Smooth roller (25mm x 38mm) 0.2 1 each

TOROSR10038 FR-4 Smooth roller (100mm x 38mm) 1.0 1 each

TOROSR4450 Smooth roller 44mm x 50mm 0.5 1 each

TOROCR4115 Corrugated roller 1mm x 41mm 0.1 1 each

TOROCR413 Corrugated roller 3mm x 41mm 0.1 1 each

TOOLS - OTHER

TOGERM Rubber mallet 0.8 1 each

TOSHSH10 Shears (250 mm) 0.1 1 each

TOSHSH12 Shears (304 mm) 0.5 1 each

TOGEPI10 Pincer (250 mm) 0.5 1 each

TOGEPI08 Pincer (203 mm) 0.3 1 each

TOGECL Chalk line 0.1 1 each

TOGECR Chalk refill 0.03 1 each

TOGESS Sharpening stone 0.4 1 each

KOLAG - FRAS Pulley lagging rubber (sheet, fras)

KOLGSHFDP1020 10mm thick, diamond, fras, polymer backed 13.4 20 m2



KOLAG Pulley lagging rubber (sheet, “N” grade)

KOLGSHNMP1015 Kolag m/d 10mm x 1.5mt x 10mtr roll 10.8 15 m2

KOLGSHNDP1020 Kolag m/d 10mm x 2mt x 10mtr roll 10.8 20 m2

KOLGSHNSP0817 8 mm thick, square, polymer backed, 1700 mm wide 8.0 17 m2

KOLGSHNSP1017 10mm thick, square, polymer backed, 1700 mm wide 10.0 17 m2



PAGE




Tools


KOLAG Pulley lagging rubber (sheet, “N” grade) ...continued

KOLGSHNDP1020 10mm thick, diamond, polymer backed 10.1 20 m2



KOLAG Pulley lagging rubber (strip, fras, diamond, buffedfinish)

KOLGSTFWP1020 FRAS 10mm thick, 200mm x 6500 mm 14.9 1 roll





KOLAG Pulley lagging rubber (strip, N grade, diamond, buffedfinish)

KOLGSTNWP1020 N-grade 10mm thick, 200mm x 6500 mm 14.3 1 roll





KOLAG - CERAMIC Ceramic pulley lagging strips (rhomboid, buffedfinish)

CLNBP1220062 Kolag ceramic strip N 620CL/867RL 2.9 1 strip


CLNBP1220089 Kolag ceramic strip N 890/CL1140RL 3.5 1 strip


CLNBP1220117 Kolag ceramic strip N 1170CL/1415R 4.3 1 strip






CLNBP1220649 Kolag ceramic strip N 6490CL 26.0 1 strip

CLFBP1220062 Kolag ceramic strip FRAS 620CL/867RL 2.9 1 strip


CLFBP1220089 Kolag ceramic strip FRAS 890/CL1140RL 3.5 1 strip








CLFBP1220649 Kolag ceramic strip FRAS 6490CL 26.0 1 strip

Kolag Ceramic lagging also available in 15mm, 20mm & 30mm thickCeramic wear lining paste

CERJ W0304 6kg kit (3kg A +3kg B) ceramic paste 6.0 1 kit



PAGE



Tools


CEROLINE (Ceramic Tiles, on 60 duro Rubber Backing)

CLWNSP031010 Ceramic Liner 10 x 10 x 3mm(thick), 500 x 500mm 1 each



CLWNHP20 Ceramic Liner HEX 12 x 20mm (thick),500 x 500 1 each

SKIRTEX

CBACSK06-1500 50 Duro, 6mm thick x 1.5mtr x 30mtr 11.7 30 mtrCBACSK10-1500 50 Duro, 10mm thick x 1.5mtr x 30mtr 19.5 30 mtr

CBACSK10-100 50 Duro, 10mm thick x 100mm x 30mtr 1.3 30 mtr




CBACSK12-1500 50 Duro, 12mm thick x 1.5mtr x 30mtr 23.4 30 mtr












POLYSKIRT Polyurethane skirt rubber

CBASCPK60 Polyskirt kit 150mm x 15mm x 60mm (10mtr set) 1 kit

CBASCPK32 Polyskirt kit 150mm x 15mm x 32mm (10mtr set) 1 kit

CBASCPR60 Polyskirt rubber 150mm x 15mm x 60mm 10 mtr

CBASCPR32 Polyskirt rubber 150mm x 15mm x 32mm 10 mtr

CBASCPAC Polyskirt aluminium clamp 1 unit

CBASCPAA Polyskirt aluminium angle 1 mtr

Rubber Lining MaterialKONTEX P38 (35+/-5 Duro, Natural, Pink, Buffed Finish)

KTEXNR38P03N 3mm x 1.25mtr. x 10mtr 3.2 12.5 m2

KTEXNR38P06N 6mm x 1.25 mtr. x 10mtr 6.4 12.5 m2




KONTEX O38 (35+/-5 Duro, Natural, Orange, Bonding Layer)

KTEXNR38O03B 3mm x 1.25 mtr .x 10mtr Bonding Layer 3.2 12.5 m2

KTEXNR38O06B 6mm x 1.25 mtr. x 10mtr Bonding Layer 6.4 12.5 m2



KONTEX P38 (35+/-5 Duro, Natural, Pink, Bonding Layer)



PAGE



KTEXNR38B03B 3mm x 1.25mtr x 10 mtr Bonding Layer 3.2 12.5 m2




KONTEX 38 (35+/-5 Duro, Natural, Black, Buffed Finish)

KTEXNR38B03N 3mm x 1.25 mtr x 10mtr 3.2 12.5 m2

KTEXNR38B06N 6mm x 1.25mtr x 10mtr 6.4 12.5 m2KTEXNR38B10N 10mm x 1.25mtr x 10mtr 10.8 12.5 m2

KTEXNR38B12N 12mm x 1.25mtr x 10mtr 12.9 12.5 m2

KONTEX 40 (40+/-5 Duro, Natural, Black, Polymer Backed)

KTEXNR40B03B 3mm x 1.4mtr x 10mtr 3.0 14 m2




KONTEX 45 (45+/-5 Duro, Natural, Black, Buffed Finish)

KTEXNR45B03N 3mm x 1.2mtr x 10mtr 2.5 12 m2

KTEXNR45B06N 6mm x 1.2mtr x 10mtr 5.1 12 m2

KTEXNR45B10N 10mm x 1.2mtr x 10mtr 8.5 12 m2KTEXNR45B12N 12mm x 1.2mtr x 10mtr 10.2 12 m2

KONTEX 65 (65+/-5 Duro, Natural, Black, Polymer backed)







KONTEX B55 (55 Duro, Bromobutyl, Black, Polymer backed)

KTEXBB55B03B 3mm x 1.4mtr x 10mtr 3.5 14 m2

KTEXBB55B06B 6mm x 1.4mtr x 10mtr 6.9 14 m2KTEXBB55B10B 10mm x 1.4mtr x 10mtr 11.5 14 m2


KONTEX N65 (55 Duro, Nitrile, Black, Smooth Finish)

KTEXNI65B03B 3mm x 1.4mtr x 10mtr 3.6 14 m2




KONTEX C65 (65 Duro, Chloroprene, Black)

KTEXCR65B03N 3mm x 1.4mtr x 10mtr 4.5 14 m2

KTEXCR65B06N 6mm x 1.4mtr x 10mtr 9.0 14 m2

KTEXCR65B10N 10mm x 1.4mtr x 10mtr 15.0 14 m2KTEXCR65B12N 12mm x 1.4mtr x 10mtr 18.0 14 m2

KONTEX HR70 (70 Duro, SBR/BR, Black, Polymer backed)


Rubber Lining Material




PAGE



Rubber Lining Material


KTEXHR70B03B 3mm x 1.4mtr x 10mtr 3.5 14 m2




KONTEX B56 (56 Duro, Bromobutyl, Black, Polymer backed)





UNVULCANIZED CALENDERED RUBBER

UAR10BL55-C Butyl (Bromo) rubber Compound - Calendered 1.4 1 kg

UAR10BL55-M Butyl (Bromo) rubber Compound - Final Slab 1.4 1 kg

UAR20BL38-C Natural rubber Compound - Calendered 1.0 1 kg

UAR20BL38-S Natural rubber Compound - Final Slab 1.0 1 kg

UAR23BP65-C NR/BR Rubber Compound - Calendered 1.1 1 kg

UAR23BP65-S NR/BR Rubber Compound - Final Slab 1.1 1 kg

UAR20RL40-C NR Rubber Compound - Calendered Pink Kontex 38 1.2 1 kg

UAR20RL40-S NR Rubber Compound - Final Slab Pink Kontex 38 1.2 1 kgUAR60BL65-C Neoprene rubber Compound - Calendered 1.3 1 kg

UAR60BL65-S Neoprene rubber Compound - Final Slab 1.3 1 kg

UAR20TL40-C NR Rubber Compound - Calendered Blue Kontex 38 1.2 1 kg

UAR20TL40-S NR Rubber Compound -Final Slab Blue Kontex 38 1.2 1 kg

UFO90BL70-C CSM Rubber Compound - Calendered Kontex Hypalon 1.3 1 kg

UFO90BL70-S CSM Rubber Compound - Final Slab Kontex Hypalon 1.3 1 kg

UAR40BL65-C NBR Nitrile Compound - Calendered Kontex NI65 1.4 1 kg

UAR40BL65-S NBR Nitrile Compound - Final Slab Kontex NI65 1.4 1 kg

UNVULCANIZED RUBBER COATED FABRIC

USFHREP100/1560 EP100-1560-Skimmed Woven Fabric-Heat Resistant Compound 1.5 1 mtr2



RUBBER SHEETS

VWRB001-12-18 Wear resistant rubber sheet 16mm x 1.8mtrs 34.5 40 mtr



Screen Cloth Material

SCREENTEK (65 Duro, Tyrecord Reinforced, Black)

SCSMR1205 5mm thick x 1220mm screen tension cloth 6.9 1 mtr

SCSMR1207 7 mm thick x 1220mm screen tension cloth 9.7 1 mtr





SCREENTEK (65 Duro, Tyrecord Reinforced, Black)…Continued



PAGE




Screen Cloth Material


SCSMRS1235 35mm thick x 1220mm screen tension cloth 48.6 1 mtr



SCSMRS1507 7 mm thick x 1550mm screen tension cloth 12.3 1 mtr



SCSMRS1520 20mm thick x 1550mm screen tension cloth 35.3 1 mtrSCSMRS1525 25mm thick x 1550mm screen tension cloth 44.1 1 mtr


SCREENTEK (65 Duro, Tyrecord Reinforced, Black)

SCPAMS1205 5mm thick x 1200mm punched screen mat 6.9 1 mtr















SCREEN ACCESSORIES

SCACR47281309R Capping rubber 1/13 A=47, B=28, C=13, D=9 1.0 20 mtr

SCACR47281609R Capping rubber 1/16 A=47, B=28, C=16, D=9 1.2 20 mtr

SCACR53321909R Capping rubber 1 HD A=53, B=32, C=19, D=9 1.2 20 mtr

SCACR42362011S Capping rubber 2/12 A=42, B=36, C=20, D=11 0.9 20 mtrSCACR57382111S Capping rubber 2/12 HD A=57, B=38, C=21, D=11 1.0 20 mtr

SCACR55342009S Capping rubber 2/9 A=55, B=34, C=20, D=9 1.0 20 mtr

SCACR20260709 Capping rubber 3/1 EPDM A=20, B=26, C=7, D=9 3.3 20 mtr

SCACRGCI Grip corner inside 0.5 1 each

SCACRGCO Grip corner outside 0.5 1 each

SCACRGCTB Grip corner top/bottom 0.5 1 each

SCACRGS7 Grip strip 1.0 7 mtr

SCACDCS140 Dust cloth premium 2mm thick 1.4mtrs wide 2.3 28 m2

SCACRCW1 Midclamp wedge seal - 1 mtr

SCACHSS123 Set of hooks 1200 x 3mm (2 hooks +2 clamps) 16.0 1 set




N GRADE COVERS



PAGE



Conveyor Belting


CBR2PN15N100315 2 Ply 1000mm EP150 (3 x 1.5mm covers) N-grade 7.3 1 mtr

CBR3PN15N100515 3 Ply 1000mm EP150 (5 x 1.5mm covers) N-grade 11.8 1 mtr

CBR4PN15N10062 4 Ply 1000mm EP150 (6 x 2mm covers) N-grade 12.9 1 mtr

CBR5PN15N10083 5 Ply 1000mm EP150 (8 x 3mm covers) N-grade 18.0 1 mtr

CBR4PN20M100103 4 Ply 1000mm PN 200 (10 x 3mm covers) M- grade 20.2 1 mtr

CBR4PN20M12083 4 Ply1200mm PN 200 (8 x 3mm covers) M- grade 24.3 1 mtr

CHEMICAL & HEAT RESISTANT BELTS

CBR4PN15C10062 1000mm 4 Ply PN 150 6/2 CRH 9.6 1 mtr

CBR4PN15C07582 750mm 4 Ply PN 150 8/2 CRH 9.6 1 mtr

CBR3PN15C0754515 750mm 3 Ply PN 150 45/15CRH 8.4 1 mtr

CBR4PN20C075103 750 mm 4 Ply PN 200 10/3CRH 9.6 1 mtr

CBR3PN15C1004515 1000 mm 3Ply PN 150 45/15CRH 8.4 1 mtr

HEAT RESISTANT BELTS - 120-150 0C

CBR3PN16HR10012 3 Ply 1000mm EP165 (2 x 2mm) 120deg-HR 8.4 1 mtr








OIL RESISTANT BELTS - NITRILE

CBR3PN15O0904515 3 Ply 900mm EP150 (4.5 x 1.5mm covers) OR-grade 10.0 1 mtr

CROW FOOT WEAVE - ECG

CBR3CF34S10083 3 Ply 1000mm CFW 340 (8 x 3mm) SAR- grade 20.2 1 mtr

CBR3CF34S12083 3 Ply 1200mm CFW340 (8 x 3mm) SAR-grade 24.3 1 mtr

CBR3CF34M10083 3 Ply 1000mm CFW 340 (8 x 3mm) M-grade 20.0 1 mtr

CBR3CF34M12083 3Ply 1200mm CFW 340 (8 x 3mm) M-grade 23.0 1 mtr

CBR3CF34X12083 4Ply 1200mm CFW340 (10 x 3mm) ECG grade 30.0 1 mtr

CHEVRON BELTS

CBC122PN10N045315 2Ply 450mm PN100 (3mm x 15mm) chev cle 20.2 1 mtr

CBC122PN10N060315 2Ply 600mm PN100 (3mm x 1.5mm) chev cle 24.3 1 mtr

CBC122PN10N075315 2Ply 750mm PN100 (3mm x 1.5mm) chev cle 20.0 1 mtr

CBC123PN15N065315 3ply 650mm PN100 (3mm x 1.5mm) 23.0 1 mtr



WEAR PANELS & MILL LINERSPlain Plate, Serrated Plate, Plain Track, Plain Rubber, Wear Bars, Made to customer specifications

FLEXI GUARDS - NEW RUBBER



PAGE




Transport Products


FGNTAN27 Recycled Tandem 2 strips 2.7m x 670mm, 12spr, 8br 29.0 1 set

FGNTAN31 Recycled Tandem 2 strips 3.1m x 670mm, 12spr, 8br 32.0 1 set

FGNTDW42 Recycled Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br 42.0 1 set

CUSTOM MADE SIZES +MATERIAL +5% EXTRA

FLEXI GUARDS - RECYCLED RUBBER

FGRTAN27 Tandem 2 strips 2.7m x 670mm, 12spr, 8br 29.0 1 set

FGRTAN31 Tandem 2 strips 3.1m x 670mm, 12spr, 8br 32.0 1 set

FGRTDW42 Triaxle dual wheels 2 strips 4.2m x 670mm, 12spr, 8br 42.0 1 set

CUSTOM MADE SIZES +MATERIAL +5% EXTRA

ACCESSORIES

FGAEBH End bracket wide 40mm x 3mm x 670mm -1 piece only 0.5 1 each

FGAEBN End bracket hooks 40mm x 3mm x 670mm -1 piece only 0.5 1 each

FGAEBW End bracket narrow 20mm x 3mm x 670mm -1 piece only 0.5 1 each

FGASP Springs-1 only spring 0.1 1 each

FGASR Recycled Rubber strip -2 or 3 ply 670mm wide 4.4 1 mtr

FGASN New Rubber strip -1 ply 670mm wide 4.4 1 mtr

FGASK Support kit-Tandem dual (6 x FGSBR) +(2 x FGMB) 35.0 1 set

FGARB Support bracket rotating 4.0 1 eachFGAMBR / FGAMBL Support mount bracket (front end spring mounts)L or R 2.5 1 each

FGABH H-section bristle carrier (aluminium) 0.3 1 mtr

FGABF F-section bristle carrier (aluminium) 0.3 1 mtr

FGABP Clip on PVC bristle carrier 0.3 1 mtr

FGAPB100 Plastic Bristle 100mm 0.1 1 mtr



FGAPU100 Bristles-100mm bristles punched into rubber 0.3 1 mtr

FGABO Bristles bonded onto FLEXI-GUARD cost/mtr 0.3 1 mtr

MUDFLAPS













MFB460330 460mm x 330mm x 7mm (black) 1.2 1 eachMFB305461 305mm x 460mm x 7mm (black) 1.1 1 each

MUDFLAPS …Continued



PAGE



Transport Products


MFB230255 9 x 10 inch 230mm x 255mm x 7mm (black) 0.4 1 each

CUSTOM MADE 10% EXTRA

MUDFLAPS
















CUSTOM MADE 10% EXTRA

PRINTING CHARGES

MFPRINT Print charge per mudflap/color each

MFARTWORK Artwork Set up charge (one off) each

MFPSETUP Set up charge per colour each

Print B&W 297mm x 210mm each

Print B&W 149mm x 105mm each

Commercial Matting

INSERTION RUBBER

MTIR31200/1 Insertion rubber 3mm thick x 1.2mtr wide x 1ply 4.0 1 mtr

MTIR31500/2 Insertion rubber 3mm thick x 1.5mtr wide x 2ply 5.0 1 mtr

MTIR451200/2 Insertion rubber 4.5mm thick x 1.2mtr wide x 2ply 6.0 1 mtr

MTIRN31200/1 Insertion rubber neoprene 3mm thick x 1.2mtr wide x 1ply 4.0 1 mtr

BALER BELTS

BB34100 3 ply belt 4mm thick x 100mm wide 0.5 1 mtr






CHASSIS PACKING STRIP

CPS06/150 Chassis packing strip 6mm x 150mm 0.9 10 mtr



CHASSIS PACKING STRIP…Continued



PAGE




Commercial Matting


CPS10100 Chassis packing strip 10mm x 100mm 1.1 10 mtr




PERFORATED RUBBER

MTPR61500 6mm thick, 1500mm. wide 7.5 1 mtr

RIBBED RUBBER

MTRR312 Ribbed rubber 3.5mm thick x 1.2mtr wide 5.1 1 mtr

MTRR315 Ribbed rubber 3.5mm thick x 1.5mtr wide 6.3 1 mtr

MTRR320 Ribbed rubber 3.5mm thick x 2mtr wide 8.5 1 mtr

MTRR520 Ribbed rubber 5mm thick x 2mtr wide 13.0 1 mtr

RECYCLED STRIP RUBBER - EDGER

CPS6100 Edger strip 6mm(+/-2mm) x 100mm x 10mtr roll 0.7 20 mtr





RECYCLED - GROOVED RUBBER SHEETSMTGR10 Grooved rubber 10mm thick 10.0 1 m2

MTGR12 Grooved rubber 12mm thick 12.0 1 m2

RECYCLED - PLAIN RUBBER SHEETS

SHRF02 Plain Rubber 2mm thick 2.2 1 m2















RECYCLED - FABRIC REINFORCED RUBBER SHEETS

SHRF02 Fabric reinforced Rubber 2mm thick 2.2 1 m2



SHRFO8 Fabric reinforced Rubber 8mm thick 9.0 1 m2


RECYCLED - FABRIC REINFORCED RUBBER SHEETS…Continued



PAGE



Commercial Matting








SHRF24 Fabric reinforced Rubber 4mm thick 27.00 1 m2SHRF26 Fabric reinforced Rubber 26mm thick 29.25 1 m2





PAGE



Technical Information

Rubber Industry- Formulas & Conversions

PRESSURE UNITS - CROSS REFERENCE CHART

Ft. Hd.H2O Metres in. Hg Mill ibar

Psi atms. At 20C in H2O Kg/cm2 H2O at 20C mm.Hg. Cm.Hg. bar (mb) kPa

1 0.0680 2.310 27.720 0.0700 0.704 2.043 51.884 5.188 0.069 68.947 6.895

14.696 1 33.659 407.513 1.0330 10.351 30.019 762.480 76.284 1.0130 1013.0 101.325

0.433 0.0290 1 12.000 0.0300 0.305 0.884 22.452 2.245 0.0300 29.837 2.984

0.036 0.025 0.833 1 0.0025 0.025 0.074 1.871 0.187 0.0025 2.486 0.249

14.233 0.9680 32.867 394.408 1 10.018 29.054 737.959 73.796 0.9810 980.662 98.066

1.422 0.0970 3.287 39.370 0.0990 1 2.905 73.796 7.379 0.0980 98.066 9.807

0.489 0.0330 1.131 13.575 0.0340 0.345 1 25.400 2.540 0.0340 33.753 3.3750.019 0.0013 0.045 0.534 0.0014 0.0136 0.039 1 0.100 0.0010 1.329 0.133

0.193 0.0131 0.455 5.340 0.0140 0.1360 0.393 10.000 1 0.0133 13.290 1.328

14.503 0.9870 33.514 402.164 1.0200 10.2110 29.625 752.470 75.247 1 1000.0 100.00

0.014 0.0009 0.033 0.402 0.0010 0.0102 0.029 0.752 0.075 0.001 1 0.100

0.145 0.0098 0.335 4.021 0.0100 0.1020 0.296 7.525 0.0752 0.010 10.000 1

METRIC CONVERSION CHART

Fractions of inch 1/32 1/16 3/32 1/8 5/32 3/16 7/32 1/4 9/32 5/16 11/32 3/8 13/32 7/16 15/32 1/2

Millimeter 0.794 1.588 2.381 3.175 3.969 4.763 5.556 6.35 7.144 7.938 8.731 9.525 10.32 11.11 11.91 12.7

Fractions of inch 17/32 9/16 19/32 5/8 21/32 11/16 23/32 3/4 25/32 13/16 27/32 7/8 29/32 15/16 13/32 1

Millimeter 13.49 14.29 15.08 15.88 16.67 17.46 18.26 19.05 19.84 20.64 21.43 22.23 23.02 23.81 24.61 25.41

Inches 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Millimeters 25.4 50.8 76.2 101.6 127.0 152.4 177.8 203.2 228.6 254.0 279.4 304.8 330.2 355.6 381.0

Inches 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Millimeters 406.4 431.8 457.2 482.6 508.0 533.4 558.8 584.2 609.6 635.0 660.4 685.8 711.2 736.6 762.0

Feet 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Metres 0.305 0.610 0.914 1.219 1.524 1.829 2.134 2.438 2.743 3.048 3.353 3.658 3.962 4.267 4.572

Feet 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Metres 4.877 5.182 5.486 5.791 6.096 6.401 6.706 7.010 7.315 7.620 7.925 8.230 8.534 8.839 9.144

Miles 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60

Kilometers 1.609 3.219 4.828 6.437 8.047 9.656 11.27 12.87 14.48 16.09 32.19 48.28 64.37 80.47 96.56

Miles 70 80 90 100 200 300 400 500 600 700 800 900 1000 2000 3000

Kilometers 112.7 128.7 144.8 160.9 321.9 482.8 643.7 804.7 965.6 1127 1287 1448 1609 3219 4828

Tons 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60

Tonnes 1.016 2.032 3.048 4.064 5.080 6.906 7.112 8.128 9.144 10.16 20.32 30.48 40.64 50.80 60.96

Tons 70 80 90 100 200 300 400 500 600 700 800 900 1000 2000 3000

Tonnes 71.12 81.28 91.44 101.6 203.2 304.8 406.4 508.0 609.6 711.2 812.8 914.4 1016 2032 3048

Pounds 1 2 3 4 5 6 7 8 9 10 20 30 40 50 60

Kilograms 0.435 0.907 1.361 1.814 2.268 2.722 3.175 3.629 4.082 4.536 9.072 13.61 18.14 22.68 27.22

Pounds 70 80 90 100 200 300 400 500 600 700 800 900 1000 2000 3000

Kilograms 31.75 36.29 40.82 45.36 90.72 136.1 181.4 226.8 272.2 317.5 362.9 408.2 453.6 907.2 1361

Ounces 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Grams 28.35 56.70 85.05 113.4 141.8 170.1 198.4 226.8 255.1 283.5 311.8 340.2 368.5 396.9 425.2 453.6



PAGE




CONVERSION FACTORS

IMPERIAL TO METRIC METRIC TO IMPERIAL TO CONVERT INTO MULT IPLY BY TO CONVERT INTO MULT IPLY BY

in mm 25.4 mm in 0.039

in2 cm2 6.452 cm2 in2 0.155

in3 cm3 16.387 cm3 in3 0.061

in3 ltr. 0.016 ltr. In3 61.024

gall (U.S.) ltr. 3.785 ltr. gall (U.S.) 0.264

AREA CONVERSION CHART

MM2 CM2 M2 KM 2

1 0.01 0.000001 1.0X10-12

100 1 0.0001 1.0X10-10

1,000,000 10,000 1 0.000001

1.0X1012 1.0X1010 1,000,000 1

FormulasPressure =Force/Area P =F / A

(Force usually in Newtons, 1 Kilogram of mass exerts a force due

to gravity of approximately 9.8 Newtons)

AREA

Circle

Radius =r

Area =3.14 x (radius)2 A =pi x r2

Rectangle

Width =w

Length =l

Area =width x length A =w x l

Triangle

Perpendicular height =h

Base =b

Area =1/2 x base x height A =1/2 x b x h

Sector Area

Angle between two radii =

Radius =r

Area =(angle p / 360) x 3.14 x (radius)2

A = ( / 360) x pi x r2(angle p is to be measured in degrees.

1 radian =57.2958 degrees; 1 degree =pi / 180 radians)

TRIGONOMETRIC FORMULAE

Opposite =o

Hypotenuse =h

Adjacent =a

Angle p =

Sine angle p =opposite / hypotenuse Sin =o / h

Cosine angle p =adjacent / hypotenuse Cos =a / h

Tangent angle p =opposite / adjacent Tan =o / a

SECTORS

Points on a circle =x & y

Length of the arc =l

Radius of the circle =r

Angle between two radii =p

Midpoint between line segment xy =z

Arc length =( angle p / 360 ) x 2 x 3.14 x radius

l x ( / 360) x 2 x pi x r

Length line segment xy =2 x radius x sine ( angle p / 2 )

xy =2 x r x sin ( / 2 )

(angle p is to be measured in degrees. 1 radian

=57.2958 degrees)

r

w

l

b

h

p

x

y

l

p

p

h

o

a

p

p

p

p

p

pp

p



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FormulasCIRCUMFERENCE

Circumference of a circle =c

Radius of a circle =r

Circumference =2 x 3.14 x radius

C =2 x pi x r

(Diameter of a circle =2 x radius)

RUBBER MASSES

A formulation used to calculate the approximate weight per metre of rubber, based on the specific gravity. It can be used to approximate

the weight for textile reinforced conveyor belting, or plain rubber.

Mass per metre (in kilograms) =m

Width of sample rubber (in millimeters) =w

Thickness of sample rubber (in millimeters) =t

Specific gravity of sample rubber (in grams per cubic centimeter) =S.G.

Mass per metre =(width x thickness x specific gravity ) / 1000 m =( w x t x S.G. ) / 1000

(specific gravity for “M” or “N” grade rubber is approximately =1.13 g/cm3 ).

EASY READ WEIGHT CHARTS FOR TEXTILE BELTS (APPROXIMATE)

Rd

Cd

BELT LENGTHS

The formulation used to approximate the length of a roll of a

conveyor belt when supplied on a centre of a specific diameter.

Number of layers of rubber

rolled around a centre =n

Diameter of a roll centre =Cd

Diameter across total roll =Rd

Approximate belt length =L

Approx. belt length =3.14 x (roll diameter +centre diameter )

/ 2 x number of layers

L =pi x ( Rd +Cd) / 2 x n

BELT WIDTH APPROXIMATE BELT MASS (kg / m2 )(mm) BELT THICK NESS (mm)

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 24

300 1.9 2.3 2.6 3.0 3.3 3.7 4.2 4.5 4.9 5.2 5.6 6.0 6.4 6.8 7.1 7.5 8.2 8.9

350 2.2 2.6 3.0 3.5 4.0 4.4 4.8 5.2 5.7 6.1 6.6 7.0 7.4 7.9 8.3 8.7 9.6 10.5

400 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.4 7.0 7.5 8.0 8.5 8.9 9.5 10.0 11.0 12.0

450 2.8 3.3 4.0 4.5 5.0 5.6 6.1 6.8 7.3 7.9 8.4 8.9 9.6 10.0 11.0 11.2 12.0 14.0

500 3.1 3.7 4.3 5.0 5.6 6.2 6.9 7.5 8.1 8.7 9.4 10.0 11.0 11.2 11.9 12.5 13.7 15.0

550 3.4 4.2 4.8 5.5 6.1 6.9 7.6 8.2 8.9 9.6 10.2 11.0 11.7 12.4 13.0 13.7 15.0 16.4

600 3.7 4.5 5.2 6.0 6.7 7.5 8.2 8.9 9.8 10.5 11.2 12.0 12.7 13.5 14.2 15.0 16.4 18.0

650 4.0 4.9 5.7 6.4 7.3 8.1 8.9 9.8 10.5 11.3 12.1 13.0 13.8 14.6 15.4 16.2 17.9 19.4

700 4.3 5.2 6.1 7.0 7.9 8.7 9.3 10.5 11.3 12.3 13.1 13.9 14.9 15.7 16.6 17.4 19.2 21.0

750 4.7 5.6 6.6 7.5 8.4 9.4 10.3 11.2 12.2 13.1 14.0 14.9 16.0 16.8 17.8 18.7 20.6 22.5

800 5.0 6.0 7.0 8.0 8.9 10.0 11.0 12.0 13.0 13.9 15.0 16.0 17.0 18.0 19.0 19.9 21.9 23.9

900 5.6 6.8 7.9 8.9 10.0 11.2 12.3 13.5 14.6 15.7 16.8 18.0 19.1 20.1 21.3 22.4 24.7 26.9

1000 6.2 7.5 8.7 10.0 11.2 12.5 13.7 15.0 16.2 17.5 18.7 20.0 21.3 22.5 23.7 25.0 27.5 30.6

1200 7.5 8.9 10.5 12.0 13.5 15.0 16.4 18.0 19.4 21.0 22.5 24.0 25.5 26.9 28.5 30.0 33.0 36.0

1350 8.4 10.1 11.8 13.5 15.2 16.8 18.6 20.3 21.9 23.6 25.3 27.0 28.7 30.4 32.0 33.8 37.1 40.5

1400 8.7 10.5 12.3 13.9 15.7 17.5 19.2 21.0 22.8 24.4 26.5 28.0 29.7 31.4 33.3 34.9 38.5 41.9

1500 9.4 11.3 13.1 15.0 16.8 18.8 20.6 22.5 24.4 26.3 28.1 30.0 31.8 33.8 35.6 37.5 41.3 45.0





COMPARISON OF RUBBER POLYMERS

BR SBR Natural Butyl Nitrile CR CSM Silicone EPDM

All Rubber Catalogue

Documents

Transcript of All Rubber Catalogue