Alkali Resistant and Optimized Ligand for High Capacity ... · Semi-rigid Bead for High...

8
Alkali Resistant and Optimized Ligand for High Capacity Surface Modified Base Bead for High Purity Semi-rigid Bead for High Productivity

Transcript of Alkali Resistant and Optimized Ligand for High Capacity ... · Semi-rigid Bead for High...

Page 1: Alkali Resistant and Optimized Ligand for High Capacity ... · Semi-rigid Bead for High Productivity. P-A P-A P-A PROTEIN A LIGAND ... behavior of the protein A capture step requires

Alkali Resistant and Optimized Ligand for High Capacity

Surface Modified Base Bead for High Purity

Semi-rigid Bead for High Productivity

Page 2: Alkali Resistant and Optimized Ligand for High Capacity ... · Semi-rigid Bead for High Productivity. P-A P-A P-A PROTEIN A LIGAND ... behavior of the protein A capture step requires

P-A

P-AP-A

PROTEIN A LIGAND

• High DBC via controlled conformation and orientation

• High alkaline stability from protein engineering

SURFACE MODIFICATION AND BASE BEAD FORMULATION

• Low HCP levels by surface hydrophilization

• High DBC at high flow rate

• Good pressure and flow properties via rigid crosslinking

True polymer innovation that bridges amorphous materials and agarose for advanced protein separation.Protein A chromatography is widely used as the affinity capture step of both mAbs

and Fc-fusion proteins because of its high degree of selectivity. Variations in elution

behavior of the protein A capture step requires more process development work

and could have an impact on the polishing step in the downstream process. Thus

minimizing the variation in elution pH between different molecules for example,

makes it easier to platform the capture process.

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Outstanding Dynamic Binding Capacity• 20% - 50% higher DBC compared to market standard product

Impurity Clearance at Industry Standard• HCP, aggregate, DNA and virus removal are in-line with market standard product

Superior Caustic Stability• More than 100 cycles with 15 mins and 0.1 N NaOH CIP show >90% DBC maintained

Good Pressure Flow Properties• 400 cm/hr at < 3 bar (20 cm BH, 30 cm diameter column)

Attractive Economics• Thanks to a higher productivity and attractive pricing, Protein A media cost can be

reduced by up to 50% compared to market standard product

Amsphere A3

Agarose L

Polymer H

DBC @2 min (g/L)

DBC @4 min (g/L)

DBC @6.6 min (g/L)

HCP (ppm)

BackPressure

(MPa)

AlkalineStability

(%)

40

20

60

55

2000

80

60

40

50

45

35

0

406000

30

0.32

0.16

4000

Summary ofAmsphereTM A3Features

Page 4: Alkali Resistant and Optimized Ligand for High Capacity ... · Semi-rigid Bead for High Productivity. P-A P-A P-A PROTEIN A LIGAND ... behavior of the protein A capture step requires

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Dynamic Binding Capacity

0

10

20

30

40

50

mAb1

DB

C (

g/L)

60

mAb2 mAb3 mAb4

mAbs Dynamic Binding Capacities at 5 Minutes

Average Dynamic Binding Capacities of 23 Different mAbs

CONCLUSION:High binding capacities at all flow rates

HPC Clearance

MOLECULE HCCF ELUATE LRV

mAb1

mAb2

mAb3

mAb4

mAb5

350,000

220,000

315,000

1,170,000

560,000

3,100

1,700

3,850

1,650

2,950

2.05

2.1

1.91

2.85

2.27

*Detection by HCP ELISA (Cygnus F550)

10

% B

T D

BC

(m

g/L)

20

40

60

00 2 10 12 16144 6 8

Residence Time (min.)

80

100

120

Average DBC

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10

% B

T D

BC

(g/

L)

10

20

30

40

50

0

Yiel

d (%

)

Run No.

0 10 50 60 90 100807020 30 40

Run No.

60

70

80

90

100

500 40 50 80 90706010 20 30 100

60

70

HC

P L

og R

emov

al V

alue

1

2

3

4

00 10 50 60 90 100807020 30 40

Run No.

DN

A L

og R

emov

al V

alue

1

2

3

4

00 10 50 60 90 100807020 30 40

Run No.

DBC is maintained at initial levels for 100 CIP cycles and Yieldis above 90% and constant for 100 CIP cycles

Dynamic Binding Capacity and mAb Recovery

HCP and DNA Reduction

Protein A Leaching and pH of Eluate

CIP 0.1M NaOH: contact time 30 min0.5M NaOH: contact time 10 min every 10 cycles

Alkaline Stability - CIP CyclingLe

ache

d P

rote

in A

/IgG

[pp

m]

25

30

15

0 10060

Run No.

20

5

10

20 40 80

pH o

f E

luat

e

3

4

5

6

20 10 50 60 90 100807020 30 40

Run No.

5.5

4.5

3.5

2.5

HCP reduction is approximately 2.0 LRV and is constant for 100 CIP cycles;DNA LRV is consistent at approximately 2.9 throughout the 100 CIP cycles

Leached protein A drops to 10-20 ppm after 100 CIPThere are some points under 15ppm; Elution pool pH as a function of run numberis stable at approximately 4.0 - 4.5

10

% B

T D

BC

(g/

L)

10

20

30

40

50

0

Yiel

d (%

)

Run No.

0 10 50 60 90 100807020 30 40

Run No.

60

70

80

90

100

500 40 50 80 90706010 20 30 100

60

70

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0

10

20

30

40

50

mAb1

60

70

mAb2 mAb3 mAb4 mAb5

Leac

hed

PrA

(pp

m/I

gG)

*Detection by Protein A ELISA (Cygnus F740)

Protein A Leaching

Line

ar f

low

vel

ocit

y (c

m/h

r)

100

300

Packed bed height (cm)

10 12 16 18 22

0

200

600

2014

500

800

700

400

24

Packed bed pressure = 3 barPacked bed pressure = 2.5 barPacked bed pressure = 2 bar

CF 1.25

Line

ar f

low

vel

ocit

y (c

m/h

r)

100

300

Packed bed height (cm)

10 12 16 18 22

0

200

600

2014

500

800

700

400

24

Packed bed pressure = 3 barPacked bed pressure = 2.5 barPacked bed pressure = 2 bar

CF 1.30

2 min residence time

3 min residence time

4 min residence time

6 min residence time

2 min residence time

3 min residence time

4 min residence time

6 min residence time

Pressure-Flow Properties

Operating regions(20cm column i.d., CF 1.25)

Operating regions(20cm column i.d., CF 1.30)

Page 7: Alkali Resistant and Optimized Ligand for High Capacity ... · Semi-rigid Bead for High Productivity. P-A P-A P-A PROTEIN A LIGAND ... behavior of the protein A capture step requires

Product name AmsphereTM A3

Matrix Methacrylic polymer

Average particle size 50 µm

Ligand Recombinant protein A

Dynamic binding capacity*1 Approximately 54 mg/mL for polyclonal IgG

Maximum operating pressure 0.8 MPa*2

Maximum operating velocity 1200 cm/h (dependent on column size)

Recommended bed height 5 - 25 cm

Working pH range 1 - 13

Cleaning-in-Place stability 0.1 - 0.5 M NaOH

Recommended storage buffer 20 mM sodium phosphate buffer containing 16% Ethanol, pH 7.5

Description

*1 Determined at 10% breakthrough under linear velocity of 300 cm/h in a column with bed height of 20 cm.*2 Do not exceed the column’s pressure resistance.

Technical Properties

Tailored Protein A ELISA kit is available fromCygnus Technologies

Protein A Mix-N-Go ELISA kitfor JSR Life Sciences Ligand (Catalog # F740)

http://www.cygnustechnologies.com/product_detail/protein-a-mix-n-go-elisa-kit-jsr.html

Request yourfree sample by

sending an email to your sales agent.(see contact details

on back page)

Protein A Mix-N-Go ELISA kit

Page 8: Alkali Resistant and Optimized Ligand for High Capacity ... · Semi-rigid Bead for High Productivity. P-A P-A P-A PROTEIN A LIGAND ... behavior of the protein A capture step requires

Amsphere™ is a global trademark of JSR Corporation

©2017-2018 JSR Life Sciences – All rights reserved

For more information visit www.jsrlifesciences.com

NORTH AMERICA

JSR Life Sciences JSR Micro, Inc.1280 North Mathilda Avenue Sunnyvale, CA 94089USA +1-408-543-8800 [email protected]

ASIA

JSR Life SciencesJSR Corporation1-9-2 Higashi-Shimbashi,Minato-ku, Tokyo, 105-8640Japan [email protected]

EUROPE

JSR Life Sciences JSR Micro NV Technologielaan 8 B-3001 Leuven Belgium +32-16-668 [email protected]