Alignment 2003

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    Diagnstico de alineacin para

    Camin

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    ALINEACIN

    DEFINICIN: El proceso por el cual elvehculo y todos las llantas estn viajando enla misma direccin.

    Desempea un papel importante en Tire performance

    Reducing Tire Costs

    Vehicle handling

    Driver control

    Improving fuel economy

    Component life

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    8 Components of Alignment

    CASTER

    CAMBER

    KING PIN INCLINATIONTOE

    ACKERMAN ANGLE

    TURNING RADIUSAXLE PARALLELISM (thrust and scrub)

    AXLE SETBACK

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    AXLE MISALIGNMENT

    1. Drive axle misalignment most frequent

    2. Trailer misalignment 2nd most frequent

    3. Steer axle misalignment least frequent

    1 2 3

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    CASTER- Forward or backward tilt ofthe steering axis as viewed from the side

    Necessary to provide self aligning forces on steer tires

    Assists in turning wheels to straight ahead positionwhen going around corner

    Stabilizes vehicle when:

    braking

    accelerating

    Gives directional stability

    Decrease susceptibility to crosswinds

    Helps offset effects of road crown

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    CASTER PROBLEMS

    INSUFFICIENT CASTERReduces stability

    Vehicle wanders

    EXCESSIVE CASTER

    Increases steering effort

    Can cause a shimmy

    Can cause shoulder wear on tires in city operation

    INCORRECT CASTER CAUSED BY:Incorrect shims or installed improperly

    Sagging springs

    Worn shackles and bushings

    Twisted axle

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    CAMBER- INWARD OR OUTWARD TILT OF THEWHEELS WHEN VIEWED FROM THE FRONT OF THE

    VEHICLE

    NECESSARY TO :

    REDUCE SIDE THRUST

    COMPENSATE FOR WEAR ON STEERING KNUCKLECOMPENSATE FOR WEAR ON WHEEL BEARINGS

    SHIFT WEIGHT TO INNER WHEEL BEARING

    BUILT INTO AXLES - NON ADJUSTABLE

    TRUCK WILL LEAD TO THE SIDE WITH MOSTPOSITIVE CAMBER.

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    INCORRECT CAMBER

    INCORRECT CAMBER CAN CAUSE:

    EXCESSIVE TIRE WEARWANDER (PULLS TO SIDE WITH MOST POSITIVE CAMBER)

    HARD STEERING

    EXCESSIVE TIRE HEAT

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    KINGPIN INCLINATION-The amount, in degrees,that the top of the kingpin inclines away from the vertical as

    viewing from the front of the truck.

    Kingpin Inclination workingtogether with camber angle arecalled Included Angle. IncludedAngle puts the approximate centerof the tire tread in contact with theroad. Kingpin Inclination has theeffect of reducing steering effortand improves directional stability.

    Preferred tolerance is 1 degreefrom side to side. Can be used tohelp determine if an axle or spindle

    is bent.

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    TOE - The inward or outward pointing of the wheelswhen viewed from the top of the vehicle.

    Necessary to compensate for tendency of wheelsto deflect rearward when loaded or in motion.

    Goal - zero toe when loaded and in motion

    Incorrect toe shows up as feathering of tread onboth ends of axle - greatest tire wear problem

    Preferred Specs. For radial tiresare .03 to .07 (1/32 to 1/16)

    toe-in.

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    A feather or saw tooth edgepointing inward will indicateexcessive toe-in

    A feather or saw tooth edgepointing outward willindicate a toe-out problem.

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    ACKERMAN ANGLE (TOE OUT ON

    TURNS)

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    CHECKING ACKERMAN ANGLE

    Measure WT (width of tires) and WB(wheel base)

    Read intersection of WT and WB

    Turn outside wheel to 20 degrees, and readturn table dial on opposite side to verify

    proper toe out on turns

    Preferred Tolerance +/- 2 deg. forOver the road and +/- 1 deg. Forcity

    Note: readings from left to rightshould be within 1 degree.

    Correction: replace ackerman arm

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    AXLE SETBACK

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    AXLE PARALLELISM -All axles should beperpendicular to the frameand parallel with each other

    (Steer, drive, and trailer)The rear axles are whatdetermine the direction thevehicle is going to travel.

    Rear axle misalignmentresult in excessive tire wearon front and rear axles.

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    Thrust Angle - axles notperpendicular to frame but are

    parallel to each other.

    Tends to push vehicle off course

    Driver feels pulling

    Steer axle tires feather in samedirection

    Drive tires show I/W

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    Scrub Angle - Axles NOT perpendicular tothe frame and not parallel to each other.

    Constant pull in one directionNeed to continually steer against pull

    Drives scrub as vehicle is forced to gostraight

    Also affects steer tires

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    Trailer Thrust will cause DogTracking

    Easily visible in tractor mirrorsEffects all tires on tractor andtrailer

    Vehicle wanders

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    AXLE PARALLELISM IS CORRECTABLE

    SOURCES:

    Uneven axle springs

    Broken leaf springs

    Worn springs

    Loose U bolts

    Bent frame

    Adjustment of torque rods /axlesWorn torque rod bushings

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    DRAG LINK ANGLE

    Parallel to mid-point of spring mounting +/- 15 degreesupward or downward

    EFFECT: Bump steer or directional change - steeringstability - no set wear pattern

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    Four Damage Conditions

    Twist

    Side Sway

    SagDiamond

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    Side Sway

    SIDE SWAY

    Frame is bentto the side.

    Kenworth says if theframe is bent laterally

    enough to cause tirewear and handlingissues then the framerails must be replaced.

    If someone were to tryand correct the framethen Side Sway should

    be corrected first.

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    Sag

    SAGThe frame is bent

    down in the middle.

    Kenworth says that ifbent, Frame rails shouldbe replaced- notrepaired.

    If someone were tryingto correcting a bentframe rail then Sagwould be corrected after

    side sway and before aTwist or Diamond

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    Twist

    TWISTThe vehicles front

    end rolls to one sideand the rear rolls to

    the opposite end.

    Twist is generally caused by bentcross members. Locate thestrongest Cross members (fromback of cab to back of frame) -they are the ones that usually holdin the twist

    Twist normally will show up in thefront because of lighter springs -but is actually held in the back.

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    Diamond

    DIAMOND

    One frame rail has

    moved ahead of the

    other frame rail.

    Caused by bent Crossmembers.

    Occurs most often todaywhen a vehicle is hitdirectly on the frame railfront or rear or most likely

    if the vehicle has beentowed or pulled on oneframe rail.

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    TRUCK ALIGNMENT

    RENTON ASSEMBLY

    PLANT

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    ALLWHEELALIGNMENT

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    CHECK RIDE HEIGHT

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    ZERO TO FRAME

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    CHECK PINION ANGLE

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    LATERALOFFSET

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    SWAY BARBUSHING GAP

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    CHECKTHRUSTBUSHINGS

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    CHECKVEHICLELEAN

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    INSTALLHEADS

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    RUNOUT

    COMPENSATION

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    CHECKTHRUSTANGLE

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    PERFORM AXLE SWEEP

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    CENTER

    WHEELSAND SET

    TOE-IN

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    SET UP TO

    CHECK REARAXLE SCRUB

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    SCRUB ANGLE

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    CHECK TURNING RADIUS

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    SET AXLE STOPS

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    ADJUST BRAKES

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    CHECK STEEING SHAFT

    ALIGNMENT