Alfa Channel - Sweetssweets.construction.com/swts_content_files/2389/748301.pdfAlfa Slot® Alfa Slot...
Transcript of Alfa Channel - Sweetssweets.construction.com/swts_content_files/2389/748301.pdfAlfa Slot® Alfa Slot...
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Surface Drainage Solutions
EconoDrain® Alfa Channel
®
MultiDrain®
Alfa Slot®
www.multidrainsystems.com www.ARCAT.com
OBJECTS
Sweets www.sweets.com
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EconoDrain®
EconoDrain® is a pre-engineered trench forming
system made from expanded polystyrene (EPS) foam forming sections and steel frames for support-ing the various types of grates. Concrete is poured in place around the EPS foam forming the engi-neered trench. Once the concrete is cured overnight, the EPS foam is removed leaving the desired trench width, depth and slope. Grates are then placed in the frame rail and locked in place with either a single bolted toggle or two point lock down system per each grate. Custom slopes, depths, runs and square bottoms are also available. EconoDrain Weights & Measures EconoDrain form sections are 8’ long, and widths ranging from 4.5” to 24” and depths range from 4.25” up to 28.5”. Standard runs range from 264’ to 336’. EconoDrain standard form sections including the EPS foam and steel frames are light weight ranging from the smaller Series #4 (4.5” wide) system at 32 lbs., to the very large Series #24 (24” wide) at 88 lbs., making EconoDrain
® light weight, fast and easy
system to install. EconoDrain Uses
Airports (PT-2)
Ports (PT-2)
Intermodal (PT-2)
DOT (PT-2)
Industrial
Military
EconoDrain Pre-engineered Trench Forming System
Firehouses
Car Wash Bays
Car Dealership Garages
Chemical Plants
Food Processing
Warehouse & Docks
ECONOMICAL FAST & ACCURATE
■ Fast and easy to install
■ Monolithic concrete
■ No external form lumber
■ No special installation chairs
■ Only three basic components
■ Easy to field miter sections
■ No special tools needed
■ 8’ Long forming sections
■ Patented leveling system
■ Engineered frame assembly
■ Pre-sloped EPS foam forms
■ Interlocking channels and frames
■ Installs in one pour
■ Easy removal of forms
EPS forms with Form Release applied Installing EconoDrain 8’ long sections EconoDrain installation
Completed trench drain and grate Monolithic concrete & EPS foam forms Straight runs
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Interlocking Frame Brackets
Locking Center Wedge Standard Slope 0.5%
Anchor Stud
Anchor Stand
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EconoDrain Series #4 #6 #8
#10 #12 #15 #18 #24 #8 PT-2
#12 PT-2
Welded Rod Frame Spacer Only Option
Standard Standard Not Available
Standard Not Available
Not Available
Not Available
Not Available
Not Available
Bolt-in-Place Rail Spacer Bar Not Available
Option Option Only Option
Option Only Option
Only Option
Only Option
Only Option
Only Option
FRAME RAIL OPTIONS
Black, Polyester Powder Coating Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
Galvanized - Hot Dipped Option Option Option Option Option Option Option Option Option Option
Stainless Steel Option Option Option Option Option Option Option Option Option Option
WELDED ROD FRAME SPACER ASSEMBLY & BOLT-IN-PLACE REUSABLE RAIL SPACER
Welded Rod Spacer: Frames Assembled at the Factory Bolt-In-Place Reusable Rail Spacer Bar: Frames Assembled in the Field
FIELD ASSEMBLED BOLT-IN-PLACE RAIL SPACER
Five Factory Welded Frame Spacer Bars For Fully Assembled Frames
FACTORY WELDED FRAME SPACER & FRAME ASSEMBLY
ECONODRAIN STEEL FRAME & RAIL SPACER OPTIONS
INTERSECTION KIT ELEVATION
STEP 2: Trim Intersection EPS Form to the
Height of the Bottom of Frame.
STEP 3: Field Trim Incoming EPS Form as
Needed.
STEP 1: Remove Anchor Stand
or Stud if Necessary
STEP 4: Apply Adhesive to Mating Surfaces.
Three Bolt-In-Place Rail Spacer Bars
Rebar Anchors Supplied by Others
See EconoDrain Installation Instructions For Complete Details
Miters Contractors can simply field cut and miter EconoDrain to fit any angle. Other products may require factory fabricated miters costing hundreds of dollars per cut, and slowing project completion. Should factory miters get damaged, this could jeopardize the project completion date and be very costly. Intersections and Corners Intersections and corners require no factory fabrication. An inexpensive EPS foam part is manufactured to fit any size EconoDrain section. Intersection EPS forms a snug fit between two intersecting sections, leaving a smooth transition between the two intersecting trenches.
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ID Series Part Number
Size Grate Slot Size
Load Rating
Open Area
Type Material Type
A #4 EG-04241-DIB 5 1/4” x 24” 1 1/2” x 4 1/2” HS25 64.1% B Ductile Iron
B #4 EG-04241-DIADA 5 1/4” x 24” 7/16” x 2 1/16” HS25 30.4% ADA Ductile Iron
C #4 EG-04241-CIB 5 1/4” x 24” 1/2” x 3 5/8” H20 33% B Cast Iron
D #4 EG-04241-CIB2 5 1/4” x 24” 1 1/8” x 4 3/8” HS25 55% B2 Cast Iron
E #4 EG-0448-RGSC 5 1/4” x 48” Solid H20 0 D Reinforced Galvanized Steel
E #4 EG-0448-RSSC 5 1/4” x 48” Solid H20 0 D Reinforced Stainless Steel
F #4 EG-0448-RGSB 5 1/4” x 48” 5/16” x 3 3/16” H20 17% B Reinforced Galvanized Steel Slotted
F #4 EG-0448-RSSB 5 1/4” x 48” 5/16” x 3 3/16” H20 17% B Reinforced Stainless Steel Slotted
F #4 EG-0448-GSB B Galvanized Steel Slotted 5 1/4” x 48” 5/16” x 3 3/16” 17% Pedestrian
F #4 EG-0448-SSB B Stainless Steel Slotted 5 1/4” x 48” 5/16” x 3 3/16” 17% Pedestrian
G #4 EG-0448-GSP P Galvanized Steel Perforated 5 1/4” x 48” 1/4” (Round) 8.5% Pedestrian
G #4 EG-0448-SSP P Stainless Steel Perforated 5 1/4” x 48” 1/4” (Round) 8.5% Pedestrian
G #4 EG-0448-RGSP P Reinforced Galvanized Steel Perforated 5 1/4” x 48” 1/4” (Round) 8.5% H20
G #4 EG-0448-RSSP P Reinforced Stainless Steel Perforated 5 1/4” x 48” 1/4” (Round) 8.5% H20
EconoDrain #4
EconoDrain #4 EconoDrain #4
EconoDrain #4
C
E F
G
D EconoDrain #4
EconoDrain #4 EconoDrain #4 A B
Banded Bar Grates are Available for All Series Except #4 & PT-2 Shop Black - Standard Galvanized (Hot Dipped) - Optional Stainless Steel - Optional
36” 1 1/2”
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ID Series Part Number
Type Material Type
Size Grate Slot Size
Open Area
Load Rating
H #6 EG-08241-CIB B Cast Iron 8” x 24” 1 3/16” x 7” 60.4% H20
I #6 EG-08241-DIADA ADA Ductile Iron 8” x 24” 7/16” x 2” 38.1% HS25
J #8 EG-10241-DIA A Ductile Iron 10” x 24” 2” x 4 9/16” 71% HS25
K #8 EG-10161-DIADAC ADA Ductile Iron 10” x 16” 3/8” x 2 1/4” 33% HS25/FAA
L #12 EG-14241-DIA2P A Ductile Iron 14” x 24” 1 3/16” x 6 3/8” 67% HS25
M #12 EG-14241-DIADA ADA Ductile Iron 14” x 24” 3/8” x 1 13/16” 33.1% HS25
EconoDrain #8
EconoDrain #12
K
M
EconoDrain #8 J
EconoDrain #12 L
EconoDrain #6 EconoDrain #6 H I
Fiberglass grates are available for all EconoDrain series except PT-2. For details and specifications consult with a MultiDrain Professional at
Toll Free 800-433-1119. *All Grate Dimensions are Nominal
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Shoulder Bolt and Washer
PT-2
Airports
Intermodal
Military
EconoDrain PT-2 EconoDrain PT-2 Extended Service Trench Drain System is a pre-engineered trench forming system made from expanded polysty-rene (EPS) foam forming sections and steel frames for supporting the heavy duty ductile iron grates. Concrete is placed around the EPS foam forms, forming the engineered trench. Once the concrete is cured overnight, the EPS foam is then removed leaving the desired trench width, depth and slope. PT-2 grates are then placed in the frame rail and locked in place with either a single bolted tog-gle or locked down with a two point bolt down system per each grate. PT-2 is designed and engineered for heavy duty use and traffic in airport construction, intermodal & port, military facilities, commer-cial & industrial and public works projects. EconoDrain For
EconoDrain®
Grate Finishes Uncoated - Standard Hot Dipped Galvanized - Optional
PT-2 , #8 Form Sections Form Section Lengths: 96” Form Width: 8” Grate Width: 10” Minimum Standard Depth: 6” Maximum Standard Depth: 26” Standard Slope” 0.5% Run of Slope: 320 feet
PT-2 , #12 Form Sections Form Section Lengths: 96” Form Width: 12” Grate Width: 14” Minimum Standard Depth: 8” Maximum Standard Depth: 26” Standard Slope” 0.5% Run of Slope: 288 feet
PT-2, #12 Grate Specifications
Part Number: EG-14162-DIA EconoDrain Type: PT-2 Material Type: Ductile Iron Heavy Duty Size: 14” wide x 16” long Grate Slot Size: 1 3/16” x 5 7/8” Open Area: 49% Load Rating: HS25/FAA
PT-2, #8 Grate Specifications
Part Number: EG-10162-DIA EconoDrain Type: PT-2 Material Type: Ductile Iron Heavy Duty Size: 10” wide x 16” long Grate Slot Size: 1 1/8” x 4 1/4” Open Area: 54% Load Rating: HS25/FAA
Bolt-In-Place Spacer Bars and Frame Rails Assembled in the Field
EPS Foam Form Extension Nut and Anchor Stud Assembly
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Alfa Channel Polymer Concrete (PC) features:
4” interior channel width, 0.6% Pre-sloped, radius bottom channel.
A continually sloped channel run of 98’ is obtainable. A center catch basin layout effective-ly doubles this distance.
System consists of 30 interlocking sloped channels. To extend the run length, insert in 4 locations, non-sloped channels.
Channel flow rates up to 380 gpm can be achieved (not including site-slab slope).
Full length channel anchor ribs provide mechanical lock into surrounding concrete.
Alfa Channel Polymer Concrete Trench Drain Sections
Alfa Channel®
Polymer Concrete
LOADING DOCKS AIRPORTS PORTS INDUSTIAL INTERMODAL MILITARY CONTAINMENT CAR WASH BAYS FIRESTATIONS CHEMICAL PLANTS FOOD & BEVERAGE DOT
With Ductile Iron Frame Without Frame
Property Test Method Value
Minimum Compressive Strength ASTM C579 117,2 MPa (17,000 psi )
Minimum Bending Strength ASTM C580 27,6 MPa (4,000 psi )
Minimum Tensile Strength ASTM C307 13,8 MPa (2,000 psi )
Maximum Moisture Absorption ASTM A140 0.2% [PCC 5% ]
Freeze Thaw Cycles (1,600 cycles) ASTM C666 No Weight Loss
Fungi Growth Resistance ASTM G21 Zero (0) Mold Growth
Flame Spread - UL / ULC UL 723 Class A - Flame 5; Smoke 95
Chemical Resistance ASTM C267 Pass - Automotive Fluids
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Alfa Channel®
Polymer Concrete
Ductile Iron Inlay Grates
Galvanized and Stainless Steel Slotted & Perforated
LOADING DOCKS AIRPORTS PORTS INDUSTIAL INTERMODAL MILITARY CONTAINMENT CAR WASH BAYS FIRESTATIONS CHEMICAL PLANTS FOOD & BEVERAGE DOT
4.8” [122mm]
506
Completed Section End View *Other grates are available
509 502 503 504
19.6” 497mm GRATE
LENGTH
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Alfa Slot® PVC & Polymer Concrete
SWIMMING POOLS SHOWER STALLS SIDE WALKS PLAZA DECKS CONCRETE PATIOS CONCRETE DECKS
Alfa Slot®
Alfa Slot is a light duty trench system manufactured from PVC pipe with chemically resistant polymer concrete slot drain. Alfa Slot is available in 1/4” and 1/2” slot openings. Polymer concrete saddles are used for fast and easy instal-lation as well as connection points and alignment when join-ing sections. PVC couplings are also available for connect-ing sections. The channels are aligned with tongue-in-groove connections molded into each end of each section. Alfa Slot
Easy Installation: Lightweight 1 and 2 meter lengths.
Safety: Minimizes exposed hard surfaces and aids in
surface drainage.
A.D.A Compliant: 1/4” and 1/2” slot.
Longevity: Engineered for strength and durability.
Aesthetics: Clean lines and unmatched finished
appearance.
Cost Effective: Fits well within even the tightest budget
Available in 4” and 6” PVC Pipe
Patios and Pools Alfa Slot with its narrow profile is perfect for patio, pools and other pedestrian areas that require addi-tional drainage. Alfa Slot polymer concrete top will withstand the harsh environments that often destroy plastic systems.
ADA Compliant Alfa Slot has a polymer concrete top with a slot opening of 1/4” or 1/2” making it one of the few ADA compliant slot drains on the market. Also optional Heel Proof stainless steel covers are available. Clean lines and unmatched finishing capabilities make Alfa Slot a smart and cost effective solution for a wide variety of drainage problems.
The Alfa Slot system is an architectur-ally pleasing, low profile system that has superior flow compared to other com-petitors in its class. The larger pipe vol-ume under the slot drain keeps debris that passes through its opening moving to the outlet of the system. The large pipe also ensures plenty of flow. Typical applications are around swimming pools, shower stalls, sidewalks, pavil-ions, plazas, and anywhere else a near-ly invisible drain is advantageous.
Alfa Slot End Cap
Alfa Slot End View
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Alfa Slot® PVC & Polymer Concrete
SWIMMING POOLS SHOWER STALLS SIDE WALKS PLAZA DECKS CONCRETE PATIOS CONCRETE DECKS
ALFA SLOT®
WATER INLET AREA: 5.6 SQ. IN.PER FT.
ALIGNMENT SCREW
CONCRETE ANCHORS
ALFA SLOT INSTALLATION SADDLE
SADDLE FLARES OUT FOR ANCHOR SLAB
39 3/8” 1000m
CHANNELS ALIGN WITH TONGUE-IN-GROVE CONNECTION
PARTIAL ISOMETRIC NOT TO SCALE
OPEN PIPE AREA: 11.5 SQ. IN.
4” SCH. 40 PVC PIPE
T T
EXPOSED
4 1/2” 0.D. 114mm
2” 51mm
6” 152mm HEIGHT
(APPROX.)
15/32” SLOT WIDTH 12mm
STRUCTURAL ENGINEERING SPECIFICATION: T = OR FLOOR SLAB THICKNESS OR 4” MIN. (100mm) (WHICHEVER IS GREATER) CATCH BASINS ARE MANUFACTURED OF POLYMER CONCRETE
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MultiDrain®
Steel Trench Drain
MultiDrain®
is a versatile pre-engineered steel trench drain system.
The system options includes metal liners in galvanized and stainless steel.
Trench slopes from 0% to 1% are for optimal fluid velocity.
Custom made-to-order to fulfill specific site drainage project requirements.
EZ-Frame incorporates an adjustable anchor stand for leveling and grade adjustments.
EZ-Frame and spacer bars attach to metal channels using nuts and bolts.
Anchor stands and weld studs welded to the EZ-Frame assure secure anchorage into bed-
ding concrete.
Engineered to accept a variety of grating types and service loads.
Interlocking metal channel sections slip together easily. Joints may be sealed using a flexi-
ble caulk or by welding.
Steel channel is available in 16 and 18 gauge
LOADING DOCKS AIRPORTS PORTS INDUSTIAL INTERMODAL MILITARY CONTAINMENT CAR WASH BAYS FIRESTATIONS CHEMICAL PLANTS FOOD & BEVERAGE DOT
Channel Size Channel Width X (inches)
Channel Depth Y (inches)
6 5-13/16” 6” min. / 22” max.
8 7-13/16” 6” min. / 20” max.
12 11-13/16” 6” min. / 18” max.
18 17-13/16” 6” min. / 15” max.
24 23-13/16” 6” min. / 12” max.
EZ Frame & Steel Channel
Galvanized Steel
Stainless Steel
Galvanized Steel Stainless Steel
MultiDrain Steel Trench Drain
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