Alex Norris Honeywell UOP Callidus Solutions · PDF file · 2017-05-30Alex Norris...

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May 15, 2017 May 17, 2017 Cairo, Egypt Alexandria, Egypt Efficient and Clean Combustion Honeywell UOP Callidus Solutions Alex Norris Sales Manager, EMEA Callidus Technologies 2017 Honeywell Oil & Gas Technologies Symposium

Transcript of Alex Norris Honeywell UOP Callidus Solutions · PDF file · 2017-05-30Alex Norris...

May 15, 2017May 17, 2017

Cairo, Egypt Alexandria, Egypt

Efficient and Clean CombustionHoneywell UOP Callidus SolutionsAlex Norris

Sales Manager, EMEA

Callidus Technologies 2017 Honeywell Oil & Gas Technologies Symposium

BURNERS• 7 test furnaces Low NOx

• Radiant Wall

• Gas, liquid or combination

• Vertical & horizontal fired

• Ultra Low NOx

FLARES• Multipoint

• Enclosed ground

• Production flares

• Steam assist

• Air assist

• Offshore

THERMAL

OXIDIZERS• Down-fired incinerator

• Controls & Instrumentation

• Low NOx DeNOxidizerTM

• Fume incinerator

• Quench system

SCR’S• Ammonia Injection Grid

• Ammonia Vaporization

System

• Controls & Instrumentation

Callidus – Full suite of Combustion and Environmental Solutions

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UOP 7432C-1

Callidus in Every Part of the Refinery

Minimum Emissions + Maximum Efficiency Solutions

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TEGFMaximum Vent

Gas Destruction

Flares

Reliable and Proven

Vent Gas Relief

Ground FlareReduce CAPEX and

Visible Emissions

Callidus Thermal Oxidizers

Treat Difficult Streams with Ease

SCRsMinimum NOx

Production Meets All Regulations

EngineeringDesign the Optimal

Solution for your Site

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3

45

6

7

FGRS1-4 Year ROI with Reduced Flaring

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BurnersMinimum Emissions

with Maximum Efficiency

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UOP 7432C-2

Computational Fluid Dynamics (CFD)

• CFD uses high powered computers to calculate the performance of your equipment

• It is used to optimize heaters, flares and SCRs

• It reduces your technical and schedule project risk

• Callidus has significantly more CFD resources than the industry average

CFD Reduces Risk and Optimizes the Result

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Actual Calculated

Callidus Process Burners

• Integrated in UOP Process Heater designs and development.

• Reliable flame performance and geometry

• No flame impingement on process tubes

• Maximize heat flux

• increased capacity within existing units unlike retrofits that require increased burner counts

• Utilizing computational fluid dynamics simulation to provide low risk installations

Collaboration with UOP Research and

Development to Optimize Process Heater

Performance.

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UOP 7432C-4

Successful retrofitting of High Capacity Ultra-Low Nox Burners on an existing heater

• Customer required increased capacity in existing furnaces, while meeting NOx guarantee

• Callidus CUBL-HC High Capacity Low NOx Burners were installed in Nov. 2013, commissioned and tested

NOx 60mg/NM3 Target achieved

Results meet / exceeded customers expectations

CFD design allowed to visualize and tailor flame shape

CallidusCUBL-HC More information Available from the International Flame Research Foundation

Case Study: Refinery’s Furnace Retrofit

Engineered Solution to Debottleneck Refinery

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Case Study: Callidus Complete Solution for Flare

Background

• A plant required a replacement flare to avoid a government

enforced shutdown

• The current flare could not maintain compliance

Solution: A complete multistage flare system in 11 months

Installed Solution Required to Prevent Lost Production

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Case Study: Callidus Complete Solution - Flare

Approach

• Schedule and Cost Reduction

- Standard design used

- World-wide sourcing and local

fabrication combined

• Shared quality control inspection

• Maximized shop build (MSB)

- Modular sections where possible

- Stick built sections as required

• Callidus resource on site for installation

• Accommodated customer changes without impacting cost

• Callidus routing and coordinated shipping to save time

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Sub-Assemblies from Callidus China

Full truck modular unit assembled by local

shops in close proximity to job site

Modular assembly avoided significant

field welding

UOP 7432C-7

Case Study: Callidus Complete Solution - Flare

• Callidus created and executed a project plan to deliver the entire flare system within 11 months

• The entire project was up to 1 year shorter in duration when compared to a standard delivery model

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01 04 07 10 2016 04 07 10 2017

Sales Proposal Engineer / Design Fabrication Installation Commissioning

Sales Engineer / Design Fabrication Installation Commissioning

Standard Delivery

Model

CallidusComplete

Solution

€375 MM in Lost

Production Avoided

By Others

0%

20%

40%

60%

80%

100%

120%

1990 2020 2030

EU Targets for Relative GHG Emission Level

Source: http://ec.europa.eu/clima/citizens/eu/index_en.htm

Emissions target trend will drive compliance driven replacement

UOP 7432C-8

Customer Need: Disposal of

High NOx

Vent Gas

High technology design with

combined offering of SCR and

DeNOxidizer

Extensive CFD modeling to optimize at a

component and system level

Callidus Complete Solution:

Additional engineering such as

foundations

Callidus provides thermal

oxidizer, SCR, installation, commissioning

Case Study: DeNOxidizer + SCR

Maximum

Scope

Project

Single Point of

Responsibility

UOP 7432C-9

Conclusions

• UOP’s Callidus provides burners that exceed emissions requirements for older heaters while maintaining or increasing throughput

• UOP’s Callidus provides complete packages for large systems that can dramatically compress project schedules and reduce cost

• The case studies presented here:

– Debottlenecked a refinery with the use of advanced technology burners

– Delivered a flare system in half the time of a typical delivery schedule

while meeting regulatory compliance

– Delivered an SCR and thermal oxidizer including

engineering, procurement, installation and commissioning

Callidus Solves your Difficult Combustion and Environmental Challenges

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UOP 7432C-11