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Alex Norris Honeywell UOP Callidus Solutions · PDF file · 2017-05-30Alex Norris...
Transcript of Alex Norris Honeywell UOP Callidus Solutions · PDF file · 2017-05-30Alex Norris...
May 15, 2017May 17, 2017
Cairo, Egypt Alexandria, Egypt
Efficient and Clean CombustionHoneywell UOP Callidus SolutionsAlex Norris
Sales Manager, EMEA
Callidus Technologies 2017 Honeywell Oil & Gas Technologies Symposium
BURNERS• 7 test furnaces Low NOx
• Radiant Wall
• Gas, liquid or combination
• Vertical & horizontal fired
• Ultra Low NOx
FLARES• Multipoint
• Enclosed ground
• Production flares
• Steam assist
• Air assist
• Offshore
THERMAL
OXIDIZERS• Down-fired incinerator
• Controls & Instrumentation
• Low NOx DeNOxidizerTM
• Fume incinerator
• Quench system
SCR’S• Ammonia Injection Grid
• Ammonia Vaporization
System
• Controls & Instrumentation
Callidus – Full suite of Combustion and Environmental Solutions
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UOP 7432C-1
Callidus in Every Part of the Refinery
Minimum Emissions + Maximum Efficiency Solutions
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TEGFMaximum Vent
Gas Destruction
Flares
Reliable and Proven
Vent Gas Relief
Ground FlareReduce CAPEX and
Visible Emissions
Callidus Thermal Oxidizers
Treat Difficult Streams with Ease
SCRsMinimum NOx
Production Meets All Regulations
EngineeringDesign the Optimal
Solution for your Site
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3
45
6
7
FGRS1-4 Year ROI with Reduced Flaring
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BurnersMinimum Emissions
with Maximum Efficiency
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UOP 7432C-2
Computational Fluid Dynamics (CFD)
• CFD uses high powered computers to calculate the performance of your equipment
• It is used to optimize heaters, flares and SCRs
• It reduces your technical and schedule project risk
• Callidus has significantly more CFD resources than the industry average
CFD Reduces Risk and Optimizes the Result
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Actual Calculated
Callidus Process Burners
• Integrated in UOP Process Heater designs and development.
• Reliable flame performance and geometry
• No flame impingement on process tubes
• Maximize heat flux
• increased capacity within existing units unlike retrofits that require increased burner counts
• Utilizing computational fluid dynamics simulation to provide low risk installations
Collaboration with UOP Research and
Development to Optimize Process Heater
Performance.
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UOP 7432C-4
Successful retrofitting of High Capacity Ultra-Low Nox Burners on an existing heater
• Customer required increased capacity in existing furnaces, while meeting NOx guarantee
• Callidus CUBL-HC High Capacity Low NOx Burners were installed in Nov. 2013, commissioned and tested
NOx 60mg/NM3 Target achieved
Results meet / exceeded customers expectations
CFD design allowed to visualize and tailor flame shape
CallidusCUBL-HC More information Available from the International Flame Research Foundation
Case Study: Refinery’s Furnace Retrofit
Engineered Solution to Debottleneck Refinery
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Case Study: Callidus Complete Solution for Flare
Background
• A plant required a replacement flare to avoid a government
enforced shutdown
• The current flare could not maintain compliance
Solution: A complete multistage flare system in 11 months
Installed Solution Required to Prevent Lost Production
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Case Study: Callidus Complete Solution - Flare
Approach
• Schedule and Cost Reduction
- Standard design used
- World-wide sourcing and local
fabrication combined
• Shared quality control inspection
• Maximized shop build (MSB)
- Modular sections where possible
- Stick built sections as required
• Callidus resource on site for installation
• Accommodated customer changes without impacting cost
• Callidus routing and coordinated shipping to save time
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Sub-Assemblies from Callidus China
Full truck modular unit assembled by local
shops in close proximity to job site
Modular assembly avoided significant
field welding
UOP 7432C-7
Case Study: Callidus Complete Solution - Flare
• Callidus created and executed a project plan to deliver the entire flare system within 11 months
• The entire project was up to 1 year shorter in duration when compared to a standard delivery model
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01 04 07 10 2016 04 07 10 2017
Sales Proposal Engineer / Design Fabrication Installation Commissioning
Sales Engineer / Design Fabrication Installation Commissioning
Standard Delivery
Model
CallidusComplete
Solution
€375 MM in Lost
Production Avoided
By Others
0%
20%
40%
60%
80%
100%
120%
1990 2020 2030
EU Targets for Relative GHG Emission Level
Source: http://ec.europa.eu/clima/citizens/eu/index_en.htm
Emissions target trend will drive compliance driven replacement
UOP 7432C-8
Customer Need: Disposal of
High NOx
Vent Gas
High technology design with
combined offering of SCR and
DeNOxidizer
Extensive CFD modeling to optimize at a
component and system level
Callidus Complete Solution:
Additional engineering such as
foundations
Callidus provides thermal
oxidizer, SCR, installation, commissioning
Case Study: DeNOxidizer + SCR
Maximum
Scope
Project
Single Point of
Responsibility
UOP 7432C-9
Conclusions
• UOP’s Callidus provides burners that exceed emissions requirements for older heaters while maintaining or increasing throughput
• UOP’s Callidus provides complete packages for large systems that can dramatically compress project schedules and reduce cost
• The case studies presented here:
– Debottlenecked a refinery with the use of advanced technology burners
– Delivered a flare system in half the time of a typical delivery schedule
while meeting regulatory compliance
– Delivered an SCR and thermal oxidizer including
engineering, procurement, installation and commissioning
Callidus Solves your Difficult Combustion and Environmental Challenges
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