Alarm Analytics for Operational Excellence
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Transcript of Alarm Analytics for Operational Excellence
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ICONICS Worldwide Customer Summit – September 2006
Alarm Analytics for Operational ExcellenceAlarm Analytics for Operational Excellence
MI-10MI-10
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AgendaAgenda
Introduction and OverviewNeeds and Benefits of Alarm AnalyticsReview of the EEMUA SpecificationTour of Alarm Analytics Sample ReportsOverview of ReportWorXHow to Customize your own Analytic ReportsQuestions and AnswersExam
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OverviewOverview
ICONICS Alarm Analytics uses standard templates to turn raw data into your competitive advantage!
15 Powerful Reports will enable you to know about:• Plant Efficiency• Machine Downtime• Most Frequent or Longest Duration Alarms• Root Cause Analysis• Operator Response Times and Interactions
The greatest benefit:• If you can pinpoint the source of your problems
you can save lots of money!
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I’ve been collecting Alarm and Event information for years and need a way to finally make use of it
I don’t want to become a software company and develop or maintain a custom-coded solution
I want to learn what’s affecting productivity
I need to have, or provide, access to Alarm Reports remotely through our corporate Portal
I need to comply with EEMUA / OSHA standards
Why would I need Alarm Analytics?
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Analyzes your data to help increase profitability, highlighting inefficiencies & problem sources in your process• Includes reports to analyze Alarm and Event
information such as:- Alarms by Priority- Alarm Frequency- Cross-Correlation of Alarms- Operator Response Time- Peak Alarm Rate Distribution
Provides value to both Discrete AND Process industries
Complete Web access to your Analytic reports
What does Alarm Analytics do for What does Alarm Analytics do for meme??
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What is the EEMUA?What is the EEMUA?
The EEMUA defined astandard way to analyzeand represent alarm data:• http://www.eemua.co.uk/about.htm• Founded in 1950• Members: AstraZeneca, BASF, BP, Chevron,
ConocoPhillips, Dow Corning , Exxon, ExxonMobil, Flexsys, Huntsman, Hydro, Innospec, Johnson Matthey, RWE npower, Shell, Syngenta, Total, Vopak, ABB Engineering Services , Foster Wheeler Energy
• EEMUA 191 Alarm SystemsEEMUA 191 Alarm Systems – – A Guide to Design, Management and Procurement A Guide to Design, Management and Procurement (1999) (1999) ISBN 0859310760
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What Does the EEMUA Do?What Does the EEMUA Do?
Fosters Collaboration• Users, owners, and operators communicate with
shared experiencesOffers Best Practices• Engineering• Plant Operations• Asset Management
Influences Regulations• Interpretation and Application
- European Directives- Legislation
• Develops Standards- Safety- Costs
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Why EEMUA?Why EEMUA?
Standards• Keeping things Consistent• Everyone is on the Same Page• Providing a Sense of Familiarity
Collective Knowledge• Building off of the Experience of others
A Convenient Starting Point• Embarking on an Entirely New Product• Starting Broad, General, and Common• Basis for 11 of our Analytics
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How We Utilize the How We Utilize the StandardsStandards
Basis for eleven of our Analytics• Alarm Distribution by Interval• Alarm Distribution by Interval with Priority• Alarm Distribution by Priority• Alarm Tag Chattering• Alarm Tag Frequency• Cross Correlation Analysis• Operator Changes by Interval• Operator Response Time• Standing Alarms at Time• Standing Alarms by Interval• Standing Alarms Duration
ICONICS has created four additional Analytics• Alarm Rate Distribution by Interval• Peak Alarm Rate Distribution (bundled into Alarm Rate
Distribution)• Alarms from Worst Actors• Average Alarm Rate per Minor / Major Interval
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Alarm ManagementSpecifications
Existing
LoggerDatabases
User-Configured
Reports
Anatomy of Alarm AnalyticsAnatomy of Alarm Analytics
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Alarm Analytics OverviewAlarm Analytics Overview
15 Industry Standard Reports
Includes Powerful Reporting Tool
Supports AlarmWorX32 Logger Databases
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ICONICS LoggerICONICS Logger
15 Industry 15 Industry Standard Standard ReportsReports
LicenseLicenseReportWorX ReportWorX Plug-inPlug-in
What do I get with Alarm What do I get with Alarm Analytics?Analytics?
ICONICSICONICS
• Comes in Standard or Enterprise versions…
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Recommended System: Pentium 4, 2.0 GHz or higher with at least 1 GB of RAM
Prerequisites:• SQL Server 2000, 2005, MSDE, SQL Server Express• Internet Information Services 5.0 or greater• Microsoft Excel (for templates and runtime)
If you have No ICONICS products installed• Install Alarm Analytics from the BizViz CD• Obtain an Alarm Analytics license from ICONICS
If you already have ReportWorX V9 installed• All you need is an Alarm Analytics license (and install the
Alarm Logger from GEN32 CD if desired)
System RequirementsSystem Requirements
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Example ReportsExample Reports
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Other Analytic ReportsOther Analytic Reports
How does it work• Use the pre-defined
samples
• Build your own templates!
OR…
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Report Information from Real Time Data and Any Database
Report Information from Real Time Data and Any Database
M S A c c e s s
M S D E( M i c r o s o f t D a t a E n g i n e )
( M i c r o s o f t S Q L D e s k t o p E n g i n e )
RUN REM PROG
OUTPUT
1
0
23
4
567
INPUT
1
0
23
4
567
????????????????????????High Limit
High AlarmLow Alarm????????Low Limit
C O
PV:
SV:
MV:
?????
?????
?????
TIC-1076LOOP 1
?????
?????
DEG F
HMI,SCADA,Other ...
ReportWorXReportWorX
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Powerful ReportingPowerful Reporting
Easy-to-Use configuration with Excel templatesSimple Wizards – no SQL knowledge necessary!Data sources:• Web services• Databases: Oracle, MS SQL,
OSI PIE, ACCESS, ODBC• OPC Server: DA, A&E
Web-based maintanance consoleFlexible schedulingMultiple destinations:• Publish HTML on Web server• PDF• Print / Fax• E-Mail• ...
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H a r d C o p yp r i n t t o m o r e t h a no n e p r i n t e r a t a t i m e
E m a i lt o a n i n d i v i d u a l , a s e l e c t e d l i s t o f r e c i p i e n t s ,o r t o y o u r w h o l e o r g a n i z a t i o na s a t t a c h m e n t ( o p t i o n a l l y z i p p e d )
A c r o b a t P D Fu n i v e r a l l y v i e w e df r o m a n y o n e ' s m a c h i n e
P u b l i s h e d t o W e bc o n v e r t t o a n H T M L p a g e f o r e a s y v i e w i n g
S p r e a d s h e e t sE x c e l . X L S f i l e sa u t o m a t i c a l l y g e n e r a t e d
F a x e df a x t o m o r e t h a no n e n u m b e r a t a t i m e
A u t o m a t i c a l l y A r c h i v e da r c h i v i n g o f o l d r e p o r t s c a n b e a u t o m a t i c a l l y t r i g g e r e d , w i t h o p t i o n a l c o m p r e s s i o n .
Reports delivered to multiple destinations
ReportWorX RedirectorsReportWorX Redirectors
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P e r i o d i c a l l y : T i m e / D a t e
L o g i c / M a t h E x p r e s s i o n
A l a r m o r E v e n t
N T E v e n t M e s s a g e
F i l e S y s t e m C h a n g e
D a t a b a s e V a l u e
O n - D e m a n d
R e a l t i m e D a t a V a l u e
Powerful Scheduling Powerful Scheduling EngineEngine
Schedule and Trigger reports based on:
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Powerful Excel Plug-inPowerful Excel Plug-in
Extra Menus in Excel• To get:
- Wide variety of data- In a simple way
(no SQL knowledge required)
- More dynamic(using parameters)
- Powerful Wizards
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Web-Based User InterfaceWeb-Based User Interface
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5 : W e b C o n s o l e
R e p o r t W o r X C o n f i g u r a t o r
R e p o r t E n g i n e
C
B D
D a t a b a s e s
W e b S e r v i c e s
E x c e l P l u g i nD e f i n e R e p o r t T e m p l a t e s
T e m p l a t e
A
ReportWorX ArchitectureReportWorX Architecture
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Customizing Your Own Customizing Your Own AnalyticsAnalytics
Alarm Analytics Wizards make it point and click!ReportWorX provides for customization of templates
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Alarm Analytics WizardAlarm Analytics Wizard
Simple point & click configuration in Excel
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Alarm Analytics WizardAlarm Analytics Wizard
Customize parameters to fit your needsUser-selectable or Automatic types
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Alarm Analytics WizardAlarm Analytics Wizard
Built-in Alarm Priority Manager presetsAlarm Severity• Low • Medium• High• Critical
Example• Alarm Distribution by Priority
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Product RoadmapProduct Roadmap
Version 9.1Version 9.1
11 standard analytics11 standard analytics4 custom analytics4 custom analyticsCreate your own as well…Create your own as well…
Vista integrationVista integrationOffice 12 Office 12 integrationintegrationIntegration Integration w/GEN64w/GEN64
More custom connectorsMore custom connectorsWW, iHistorian, OSI, etc.WW, iHistorian, OSI, etc.EnhancementsEnhancements
Version 11Version 11SOA designSOA designBased on MS Based on MS LonghornLonghorn
Version 9Version 9
Version 10Version 10
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ICONICS Worldwide Customer Summit – September 2006
Questions?Questions?
Thank you for attending!
Stick around for the exam to have a chance to win some cool prizes!