AL 500 ANC · 2020. 6. 30. · 500 ANC), Serien Nr. (z. B. 125) und Baujahr (z. B. 1999). • For...

Series AL Automat

AL 500 ANC

Operating instructions

Before transporting and using the machine,

please read the instructions thoroughly!

Seriové číslo / Serien Nummer / Serial Number ___________________

VersionNo. 00.00.00

Service and information

Your BOMAR dealer:

Direct BOMAR contact:

BOMAR spol. s r.o.

Těžební 1236/1

62700 Brno

Czech Republic, EU

telefon: +420 – 533 426 100

fax: +420 – 533 426 109

e-mail: [email protected]

www: http://www.bomar.cz

We are available:

Mondays to Fridays 700 – 1600

Version:

2.08 / Dec. 2015

rev. 2

BOMAR, spol. s r.o. © – Subject to modifications and amendments.

mailto:[email protected]?subject=Pulldown%20225.160%20Ghttp://www.bomar.cz/

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Content 1. BEZPEČNOSTNÍ POKYNY / SICHERHEITSHINWEISE / SAFETY

NOTES ......................................................................................... 10

1.1. Machine determination ........................................................................................................................................... 12 1.2. Protective suit and personal safety ...................................................................................................................... 12 1.3. Safety notes for machine operator ...................................................................................................................... 14 1.4. Safety notes for the servicing and repairs .......................................................................................................... 15 1.5. Safety machine accessories .................................................................................................................................... 15

1.5.1. Total Stop ........................................................................................................................... 15 1.5.2. Workplace cover ............................................................................................................... 15 1.5.3. Pedestal door ..................................................................................................................... 16

1.6. Umístění štítku stroje / Maschinenschild position / Position of machine label .......................................... 16 1.7. Umístění bezpečnostních značek / Verteilung der Sicherheitszeichen / Position of safety symbols ... 18

2. DOKUMENTACE STROJE / DOKUMENTATION DER MASCHINE

/ MACHINE DOCUMENTATION ................................................... 20

2.1. Technická data / Technische Daten / Technical data ...................................................................................... 22 2.2. Řezné rozsahy / Schnittbereiche / Cutting sizes ............................................................................................ 23 2.3. Rozměrové schéma / Aufstellzeichnung / Installation diagram ................................................................... 24 2.4. Popis / Beschreibung / Description ..................................................................................................................... 25 2.5. Transportation and stocking .................................................................................................................................. 26

2.5.1. Conditions for transportation and stocking ............................................................... 26 2.5.2. Transport and stocking preparations .......................................................................... 26 2.5.3. Transport and stocking ................................................................................................... 26 2.5.4. Transportní schéma / Transport schema / Transport scheme ............................ 27

2.6. Activation .................................................................................................................................................................... 28 2.6.1. Machine working conditions ......................................................................................... 28

2.7. Circular saw unpacking and assembling ............................................................................................................. 28 2.7.1. Machine installing and leveling ..................................................................................... 28 2.7.2. Machine disposal after lifetime ..................................................................................... 29 2.7.3. Kotevní plan / Verankerungsplan / Grounding plan................................................ 30

2.8. Electrical connection ................................................................................................................................................ 31 2.8.1. Check the running direction of the cutting wheel ..................................................... 31

2.9. Connecting to the compressed air supply ......................................................................................................... 33 2.10. Optional accessories ................................................................................................................................................ 33

2.10.1. Suction device ............................................................................................................. 33 2.11. Filling of the cooling system .................................................................................................................................. 34 2.12. Check machine function ......................................................................................................................................... 34 2.13. Saw blade ................................................................................................................................................................... 36

2.13.1. Saw blade size ............................................................................................................. 36 2.13.2. Selection of the saw disk........................................................................................... 36

3. OVLÁDÁNÍ STROJE / BEDIENUNG DER MASCHINE / MACHINE

CONTROL .................................................................................... 37

3.1.1. Starting the circular saw ................................................................................................. 39 3.2. Control panel ............................................................................................................................................................. 40 3.3. Feeder referencing ................................................................................................................................................... 43 3.4. Manual mode ............................................................................................................................................................44 3.5. Automatic mode ....................................................................................................................................................... 45

3.5.1. Automatic cycle with a trim cut .................................................................................... 45 3.5.2. Interruption of the cycle ................................................................................................. 47 3.5.3. Automatic cycle without a trim cut .............................................................................. 48

3.6. Setting the lifting height of the saw arm ............................................................................................................ 49 3.7. Programming ............................................................................................................................................................ 49

3.7.1. Programming .................................................................................................................... 49 3.7.2. Pre-selection editing ....................................................................................................... 50 3.7.3. Inserting a new pre-selection ......................................................................................... 51 3.7.4. Deleting a preselection ................................................................................................... 52 3.7.5. Program storing ............................................................................................................... 53 3.7.6. Program selection ............................................................................................................ 54

3.8. Service menu ............................................................................................................................................................. 55 3.8.1. Entering the service menu ............................................................................................. 55

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3.8.2. Vice parameters ............................................................................................................... 55 3.8.3. Cooling parameters......................................................................................................... 56 3.8.3.1. Cooling mode ............................................................................................................. 56 3.8.3.2. Cooling timing ............................................................................................................ 57 3.8.4. Cutting parameters ......................................................................................................... 57 3.8.5. Length units selections ................................................................................................... 58 3.8.6. Exiting the service menu ................................................................................................ 58

3.9. Circular saw adjustment ......................................................................................................................................... 59 3.9.1. Clamping setup ................................................................................................................ 59 3.9.2. Adjustment of the feeding length ................................................................................ 59 3.9.3. Setting the speed of the saw frame lifting ................................................................. 59 3.9.4. Regulation of the vices´ clamping pressure ............................................................... 59 3.9.5. Outfall of chips into the base of the saw .................................................................... 60

3.10. Material insertion ...................................................................................................................................................... 60 3.10.1. Handling agent selection .......................................................................................... 60 3.10.2. Insertion ........................................................................................................................ 60

4. ÚDRŽBA STROJE / WARTUNG / MACHINE MAINTENANCE .. 62

4.1. Saw disk dismantling ............................................................................................................................................... 64 4.2. Saw disk installation ................................................................................................................................................. 64 4.3. Cooling agents and chips disposal ...................................................................................................................... 64

4.3.1. Cooling liquid inspection ............................................................................................... 65 4.3.2. Chips disposal ................................................................................................................... 65

4.4. Hydraulic, Greases and oils .................................................................................................................................... 65 4.4.1. Lubricant greases ............................................................................................................. 65 4.4.2. Lubrication ......................................................................................................................... 66 4.4.3. Hydraulic oils ..................................................................................................................... 66 4.4.4. Hydraulic oil level check ................................................................................................. 67

4.5. Pressure system servicing....................................................................................................................................... 67 4.6. Machine cleaning ..................................................................................................................................................... 67 4.7. Worn pieces replacement ...................................................................................................................................... 68

4.7.1. Belt replacement .............................................................................................................. 68

5. SCHÉMATA / SCHEMAS / SCHEMATICS ............................. 70

5.1. Elektrické schema / Elektroschema / Wiring diagrams ................................................................................... 72 5.2. Pneumaticko-hydraulické schéma / Pneumatik-Hydraulikschema / Pneumatic-Hydraulic diagram103

6. VÝKRESY SESTAV PRO OBJEDNÁNÍ NÁHRADNÍCH DÍLŮ /

ZEICHNUNGEN FÜR BESTELLUNG DER ERSATZTEILE / DRAWING

ASSEMBLIES FOR SPARE PARTS ORDER ..................................... 106

6.1. AL 500 ANC ............................................................................................................................................................. 108 6.2. Kusovník / Piece list / Stückliste - AL 500 ANC ............................................................................................... 109 6.3. AL 500 ANC .............................................................................................................................................................. 110 6.4. Kusovník / Piece list / Stückliste - AL 500 ANC ................................................................................................. 111 6.5. Odměřování / Measuring / Gehrungsmessung ............................................................................................... 112 6.6. Kusovník / Piece list / Stückliste - Odměřování / Measuring / Gehrungsmessung ................................. 113 6.7. Klič / Key / Schlüssel ............................................................................................................................................... 114 6.8. Dveře / Door / Tür .................................................................................................................................................. 116 6.9. Kusovník / Piece list / Stückliste - Dveře / Door / Tür .................................................................................... 117 6.10. Držák / Holder / Halter .......................................................................................................................................... 118 6.11. Rameno / Shoulder / Sägerahmen .................................................................................................................... 120 6.12. Kusovník / Piece list / Stückliste - Rameno / Shoulder / Sägerahmen ....................................................... 121 6.13. Rameno / Shoulder / Sägerahmen .................................................................................................................... 122 6.14. Kusovník / Piece list / Stückliste - Rameno / Shoulder / Sägerahmen ...................................................... 123 6.15. Konzola / Console / Konsole ............................................................................................................................... 124 6.16. Válec zvedací / Lifting cylinder / Hebezylinder .............................................................................................. 126 6.17. Kusovník / Piece list / Stückliste - Válec zvedací / Lifting cylinder / Hebezylinder................................. 127 6.18. Podstavec / Base / Untersatz .............................................................................................................................. 128 6.19. Kusovník / Piece list / Stückliste - Podstavec / Base / Untersatz ................................................................ 129 6.20. Válec / Roller / Zylinder ........................................................................................................................................ 130 6.21. Kusovník / Piece list / Stückliste - Válec / Roller / Zylinder ........................................................................... 131 6.22. Kryt / Cover / Abdeckung .................................................................................................................................... 132 6.23. Kusovník / Piece list / Stückliste - Kryt / Cover / Abdeckung ...................................................................... 133 6.24. Stůl / Table / Tisch ................................................................................................................................................. 134 6.25. Kusovník / Piece list / Stückliste - Stůl / Table / Tisch ................................................................................... 135 6.26. Stůl / Table / Tisch ................................................................................................................................................. 136 6.27. Kusovník / Piece list / Stückliste - Stůl / Table / Tisch ................................................................................... 137 6.28. Válec upínací / Fixing cylinder / Spannzylinder .............................................................................................. 138

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6.29. Kusovník / Piece list / Stückliste - Válec upínací / Fixing cylinder / Spannzylinder ................................ 139 6.30. Vana / Tank / Wanne ............................................................................................................................................ 140 6.31. Podavač / Feeder / Vorschub ............................................................................................................................. 142 6.32. Kusovník / Piece list / Stückliste - Podavač / Feeder / Vorschub ............................................................... 143 6.33. Podavač / Feeder / Vorschub ............................................................................................................................. 144 6.34. Kusovník / Piece list / Stückliste - Podavač / Feeder / Vorschub ............................................................... 145 6.35. Trať / Track / Bahn ................................................................................................................................................. 146 6.36. Kusovník / Piece list / Stückliste - Trať / Track / Bahn ................................................................................... 147 6.37. Pneumatika / Pneumatics / Pneumatik ............................................................................................................. 148

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5.1. Elektrické schema /

Elektroschema /

Wiring diagrams

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5.2. Pneumaticko-hydraulické schéma /

Pneumatik-Hydraulikschema /

Pneumatic-Hydraulic diagram

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Poz. Název položky ks

Pos. Bezeichnung Menge

Pos. Item Pcs.

1 Redukční ventil / Reduktionsventil / Control valve 93.003.001 1

2 Olejovač 93.016.001 1

3 Rozvaděč / Verteilungsventil / Distributor 93.002.003 1



6 Tlumič / Dämpfer / Inhibitor 93.014.003

G1/8" 4

7 Redukční ventil / Reduktionsventil / Control valv 93.002.004 1

8 Výměník / AUSTAUSCHER / exchanger 201.K107-300

V=1,785dm3 1

9 Škrtící ventil / Drosselventil / Throttle-valve 92.152.013 (ALU 400,500)

VS01-04/R3,5-O6S 1

10 MIKRONIZER 99.150.002 1

11 Nádrž / Behälter / Tank 94.404.001

0,5dm3 1

12 Rozvaděč / Verteilungsventil / Distributor 30.K216-002 1

13 Jednosměrný ventil / Einwegventil / One-way valve 93.024.001 1

14 Škrtící ventil / Drosselventil / Throttle-valve 93.021.011/.027 1

15 Ventil pojistný / Sicherungsventil / Retaining valve 93.021.002

16 Zvedací válec / Hubzylinder / Lifting cylinder 201.K307-000 (ALU500) X=228 1

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6. Výkresy sestav pro objednání náhradních

dílů /

Zeichnungen für

Bestellung der

Ersatzteile /

Drawing assemblies for

spare parts order

107

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• Při objednávání náhradních dílů vždy uvádějte: typ stroje (např. AL 500 ANC) ,

výrobní číslo (např. 125) a rok výroby (např. 1999).

• In die Bestellung der Ersatzteile führen Sie immer an: Maschinentyp (z. B. AL

500 ANC), Serien Nr. (z. B. 125) und Baujahr (z. B. 1999).

• For spare parts order, you must always to allege: type of machine (for example

AL 500 ANC), serial number (for example 125, see cover page) and year of

construction (for example 1999).

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6.1. AL 500 ANC

109

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6.2. Kusovník / Piece list / Stückliste -

AL 500 ANC

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6.3. AL 500 ANC

111

3.


AL 500 ANC

112

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6.5. Odměřování / Measuring / Gehrungsmessung

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Odměřování / Measuring / Gehrungsmessung

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6.7. Klič / Key / Schlüssel

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6.8. Dveře / Door / Tür

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Dveře / Door / Tür

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6.10. Držák / Holder / Halter

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3.

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6.11. Rameno / Shoulder / Sägerahmen

121

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Rameno / Shoulder / Sägerahmen

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6.13. Rameno / Shoulder / Sägerahmen

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Rameno / Shoulder / Sägerahmen

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6.15. Konzola / Console / Konsole

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6.16. Válec zvedací / Lifting cylinder / Hebezylinder

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Válec zvedací / Lifting cylinder / Hebezylinder

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6.18. Podstavec / Base / Untersatz

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Podstavec / Base / Untersatz

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6.20. Válec / Roller / Zylinder

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Válec / Roller / Zylinder

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6.22. Kryt / Cover / Abdeckung

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Kryt / Cover / Abdeckung

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6.24. Stůl / Table / Tisch

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Stůl / Table / Tisch

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6.26. Stůl / Table / Tisch

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Stůl / Table / Tisch

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6.28. Válec upínací / Fixing cylinder / Spannzylinder

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Válec upínací / Fixing cylinder / Spannzylinder

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6.30. Vana / Tank / Wanne

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6.31. Podavač / Feeder / Vorschub

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Podavač / Feeder / Vorschub

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6.33. Podavač / Feeder / Vorschub

145

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Podavač / Feeder / Vorschub

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6.35. Trať / Track / Bahn

147

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Trať / Track / Bahn

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6.37. Pneumatika / Pneumatics / Pneumatik

AL 500 ANC · 2020. 6. 30. · 500 ANC), Serien Nr. (z. B. 125) und Baujahr (z. B. 1999). • For...

Documents

Transcript of AL 500 ANC · 2020. 6. 30. · 500 ANC), Serien Nr. (z. B. 125) und Baujahr (z. B. 1999). • For...