AKTAU, SEPTEMBER 2012 WESTERN KAZAKHSTAN INVESTMENT FORUM PRESSURE VESSELS.

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AKTAU, SEPTEMBER 2012 WESTERN KAZAKHSTAN INVESTMENT FORUM WESTERN KAZAKHSTAN INVESTMENT FORUM PRESSURE VESSELS

Transcript of AKTAU, SEPTEMBER 2012 WESTERN KAZAKHSTAN INVESTMENT FORUM PRESSURE VESSELS.

  • WESTERN KAZAKHSTAN INVESTMENT FORUMPRESSURE VESSELS

    WESTERN KAZAKHSTAN INVESTMENT FORUM

  • Equipment working under pressureOil & Gas Plants have following equipment installed :

    Vessels/Separators/Heat exchangers ~800

    WESTERN KAZAKHSTAN INVESTMENT FORUM

  • Material consumptionThe highest material consumption is concentrated during Total Shutdown periods (currently every 2 years)

    CommoditiesAnnual Consumption Spares QTYSum with spare capitalSeparators4,500$470,000Tanks, Heat Exchangers, Pressure Vessels28,400$2,750,000

    WESTERN KAZAKHSTAN INVESTMENT FORUM

  • Spares & Material detailsSpares & Materials are vital to the safe and continuous production and export of Hydrocarbon Products

    CommoditiesMaterial/ SpareAnnual Consumption (EA; m)Separator; Tanks, HE, Pressure VesselGASKETS19,000Separator; Tanks, HE, Pressure VesselBLINDS1000Separator; Tanks, HE, Pressure VesselSTUD BOLTS10,000InsulationSHEET,ALUMINIUM1900

    WESTERN KAZAKHSTAN INVESTMENT FORUM

  • Technical requirements for Materials & EquipmentField facilities are constructed to ASME specifications

    Pressure Vessel shall be fabricated in accordance with following standards and codes - API 660, API 661, API 662, ASME SECT 1, ASME Sect VIII Div 1, ASME SECTION II PART A, ASME SECTION II PART B, ASME SECTION II PART D, ASME SECTION VIII DIV 2, ASME SECTION IX, ASME B16.5, ASME B16.20, ASME B16.47, RoK Regulations for Design & Safe Operation of Pressure Vessels, GOST 12.1.007-76, GOST 14249-89Heat Exchangers - ASME Sect VIII Div 1, API 660 5th Edition, EEMUA 143, TEMA Standards 8th Edition, API 661 4th Ed, RoK Regulations for Design & Safe Operation of Pressure Vessels, BS2050, GOST 12.2.003-91 SSBT, GOST 14249-89, EEMUA 140 Materials are specified to meet requirements of NACE

    WESTERN KAZAKHSTAN INVESTMENT FORUM

  • Piping Bulks / Valves / Special Items

    Coating/Painting Maintenance Documentation Spare Parts Inspection & Quality Control DocumentationPermissible Micro Alloy Requirements (only applicable to Welded Components)Tagging & MarkingDocumentation & CertificationExport Packaging & Protection

    Contractor / Supplier Expectations

    WESTERN KAZAKHSTAN INVESTMENT FORUM

  • Challenges to Suppliers

    Management of supply chainQuality controlAvailability of all required supporting documents (licenses, certificates, test results) in accordance with RoK legislationContractor competencyOn time deliveryEquipment & materials fit for purpose24 hour availabilityReliabilityWarranties & guarantees

    WESTERN KAZAKHSTAN INVESTMENT FORUM

  • Any questions?

    WESTERN KAZAKHSTAN INVESTMENT FORUM

    I changed this slightly to give bit more emphasis on importance of chemicalsYellow = suggested changes/additions. Rounded up consumption figuresYellow = suggested changes; scale inhibitor stated ingredient rather than functionI adjusted slightly played around with order!