Akshay Controls & Systems Pvt Ltd, Introduction ( Marine Controls and Automation)

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Transcript of Akshay Controls & Systems Pvt Ltd, Introduction ( Marine Controls and Automation)

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Introduction; 

AKSHAY CONTROLS & SYSTEMS PVT LTD (ACSPL) is established in 1996 with its registered office at CBD -

Belapur, Navi Mumbai. Maharashtra, India. We also have service branch at Vizag (Vishakhapatnam).

In 2005, ACSPL have been assessed and approved by Indian Registrar Quality Systems (A Department of 

IRS) in accordance with requirements of ISO 9001:2008 with respect to the following scope: "Design,

Manufacture, Supply and Repair of Marine Electronic Equipments and Control Systems".

ACSPL initially focused on meeting the growing demand for a specialist electrical, electronic and control

system repair and servicing company generated by the shipping and offshore activities in Indian Ports.

Over the years the shipping industry at Mumbai grew rapidly and ACSPL also grew to meet the

additional demands as a company that was able to carry out complex electronic control and system

repairs of visiting vessels. By early 2000 ACSPL became well established in the area and built up a

strong customer base which included many Indian and international shipping agents, owners and

operators.

  OUR CAPABILITIES :

ACSPL has today developed in house capabilities to provide complete solutions to the customer. Weare completely self sufficient in terms of knowledge right from system design to building the system

and final commissioning of the system. We are transparent and share our complete knowledge base on

the products, applications, regulations, integration and other aspects with the customer.

ACSPL is a name to reckon in the field of import substitution of marine control & automation.

The increasing complexity and integration of electrical & electronic control systems into all types of 

process equipment & machinery resulted in increasing demand for the range of services offered and

rapid expansion followed. The experience gained by us over the past decade led to increasing number

of requests from ship owners to provide service cover worldwide. Over the years we have evolved a

wide knowledge base and being located at Mumbai, prompt response at short notice is an added

advantage. Backed by the experience in the marine control and automation field, we are at an added

advantage of being able to understand and discern the root cause of most of the operation &

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maintenance (O&M) based technical faults / problems that are faced by our clients. Thus when

approached with a specific problem we are able to diagnose and offer prompt solutions, which gives us

our winning edge.

  OUR STRENGTH :

A unique feature is that under one umbrella we offer a number of services widely ranging from

indigenous design, development of control systems, repair of existing / old systems, tailor made

solutions, supply of equipment components and systems, installation & commissioning, training,

maintenance & servicing, customised interfaces, simulators and calibration.

  MAN POWER :

ACSPL is a professionally managed organization with its key persons having in-depth knowledge,

unmatched experience and enviable versatility.

ACSPL’s group of talented R&D, design and service engineers who are specialized in marine electronics

are dedicated in providing customer satisfaction in true terms. We strive for giving the best service to

our customers. We have won the trust of our customers whose reliance on us speaks for our dedicated

efforts.

  RESEARCH & DEVELOPMENT :

The R&D team was formed in an endeavor to meet the challenges of developing control and

automation systems and modules indigenously. It offered a working platform to develop, improvise

and innovate along with a self confidence about our capability to deliver products that meet industry

standards.

  MODERNIZATION :

Due to the rapid advancement in technology and the changing market and operational requirements,

modernization has become an integral part of any ship building or overhauling operation.

ASCPL also provides spares and repair service to older systems, irrespective of their original

manufacturer and age. We specialize in repairing (or re-designing) old and often obsolete marine

control and automation products.

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  ABOUT OUR RETROFIT THRUSTER CONTROL PROJECTS:-

From our past twenty year experience in various marine controls, it is observed that most of the

mechanical gear boxes / assembly remain in working condition for years together, but electronic

controls often give trouble after eight to ten years. Most of the time OEM agents recommend the

complete replacement of the system at an exorbitant price with longer lead time. That is where ACSPL

can come in to replace only the control component thus optimizing time and cost. Basically our attempt

is to help the Indian ship owners to give cost effective, economical solution with minimum down time.

Most importantly we give one year offsite warranty for our products as mentioned in our offer letter.

This product has been designed to work with popular thruster systems Wärtsilä, Lips, Rolls-Royce,

Kamewa, Bird-Johnson, Ulstein, Berg, Brunvoll, Schotte etc.

We have developed in house capabilities to provide complete solutions to the customer right fromsystem design to building the system and its final commissioning. Most of the products which we have

developed are equivalent to replace obsolete spares. Availability of required spares brings the vessels

down time to minimum with minimum repair charge. This is advantageous because in absence of 

required spares major replacement of old system with new system leads to extra down time and

money.

If your vessel is old and having problem with Thruster Electronics (CPP, azimuth, steering, bow

thruster, steering ), no matter whichever make or brand we can give very cost effective solution in

Indian rupees, ready stock with warranty.

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LIST OF THE JOBS WHICH WE ARE APPROVED BY SCI

1.  CPP, BT & Steering Controllable Pitch Propulsion system

2.  CPP pitch indication, calibration & zero setting

3.  BT pitch indication, calibration, zero setting

4.  Steering control system, steerable thruster control, pitch indicator & calibration, rudder angle

indicator

5.  Engine RPM monitoring, Shaft RPM , Engine over speed controller, revolution control

6.  Engine shutdown / safety controller

7.  Engine Telegraph

8.  Auto Switching "ON/OFF" of emergency Generators.

9.  Dynamic positioning interface system

10.  ME governor controller

11.  Main Engine alarm panel - binary, digital & analog, alarm indication system

12.  ME exhaust temperature monitoring system, bearing temperature & temperature analyzer

13.  Automatic sound signal controller

14.  Fire alarm system, fire sensors

15.  Boiler Automation

16.  All main engine alarm trips & safety cutouts

17. 

Sewage tank level remote indicator & fuel rack indicator18.  Alarm annunciator

19.  Fuel oil pressure, Lub oil pressure, oily water separator alarms & indications

20.  Cargo hold alarms

21.  Anemometer

22.  Sensors Like RPM pick up, temperature sensors, PT 100, thermo couple, Capacitor probe, water

level sensor, pressure transmitters, level transmitters, switches & indications etc.

23.  Designing and fabrication of tailoring made alarm panel.

24.  Computerised Marine control PCB diagnostic repair station.

25.  Modification / redesigning of Electronic circuits & new installation of equipments

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Our Achivements 

1.  DP Retrofit conversion: 

tested and installed in 10

Corporation of India (A Galso approved by IRS (India

their detailed inspection and

Thruster electronics, logic

indigenously developed. 

2.  C

electronic

many ret

Royce,

Brunvoll,

model. 

3.  Bow

and developsuccessfully c

Royse, Lips, S

4.  Steering controls: we ha

electronic controls and succ

many obsolete make and mo

 

We have been successfully

+3 vessels of Shipping

vt. of India Enterprise) andRegister of Shipping) after

P Acceptance Tests. All the

s, feedback units are

PP controls : we have indigenously designed a

controls and successfully carried out

rofit work involved Wärtsilä, Lips, Rolls-

amewa, Bird-Johnson, Ulstein, Berg,

Schotteand many obsolete CPP make and

thruster control: we have indigenously designed

d bow thruster CPP electronic controls andrried out many retrofit work involved Ulstain, Rolls

chottel etc 

ve indigenously designed and developed CPP

ssfully carried out many retrofit work involved

el. 

d developed CPP

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5

desig

carri

obsol

 Azimuth thrust Angle fe

developed  Azimuth thrust A 

retrofit work involved Schotte

6. and dev

many re

obsolete

7.  CPP pulse control conversion:

hundreds of servo valve ope

reliability and easy operation

in Mumbai is operating with o

.   Azimuth thruster electronic controls : we

ned and developed Thruster electronic control

d out many retrofit work involved Schottel, aqua

ete make and model. 

edback units: we have indigenously designed

gle feedback units and successfully carried out

l, aqua master and many obsolete make and model

udder angle pitch indicator systems: we have indi

loped angle indicator systems controls and succ

trofit work involved Ulstain, Rolls Royse, Lips, Sch

make and model. 

WE have successfully upgraded more than

rated CPP control to pulse control for better

and maintenance. Most of the OSV operating

ur CPP pulse control version.3

have indigenously

and successfully

aster and many

and

any

enously designed

ssfully carried out

ottel , and many

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