Air/water heat pump - NIBE · Air/water heat pump NIBE FIGHTER 2020 PBD GB 0646-1 ... AV AV SÄV SF...

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Air/water heat pump NIBE FIGHTER 2020 PBD GB 0646-1 FIGHTER 2020 639236 5 Air/water heat pump General FIGHTER 2020 is an air/water heat pump, specially de- signed for the Nordic climate. FIGHTER 2020 utilises the outside air so there is no need for bore holes or coils in the ground. FIGHTER 2020 is designed to be docked to water based heating systems. New efficient scroll compressor that operates at tem- peratures down to -20 °C. Automatic 2-step capacity regulator for the fan. Manufactured in three sizes: 8, 10 and 14 kW. Integrated intelligent control for optimum control of the heat pump. FIGHTER 2020 is started by a start signal from another unit, return sensor or thermostat. FIGHTER 2020-8 and -10 are ideally docked to the indoor unit VVM 300 (accessory). This contains controls and consists of a hot water heater and additional heater in the form of an electric boiler. FIGHTER 2020 and VVM 300 together make up a complete heating plant. FIGHTER 2020 can also be used together with most elec- tric boilers, oil boilers or similar. FIGHTER 2020 can be controlled from a specially de- signed control unit, SMO 10. This connects and discon- nects additional heat and controls the changeover from room heating to domestic hot water heating. The material has a long service life and is designed to withstand the Nordic outdoor conditions. If the outdoor temperature drops to a level below the stop temperature all heating must then occur with exter- nal additional heat.

Transcript of Air/water heat pump - NIBE · Air/water heat pump NIBE FIGHTER 2020 PBD GB 0646-1 ... AV AV SÄV SF...

FLIK 1, 2 FLIK 3 FLIK 4 FLIK 5 FLIK 6, 7 FLIK 8 FLIK 9 FLIK 10

Air/water heat pump

NIBE FIGHTER 2020PBD GB 0646-1FIGHTER 2020639236 5

Air/water heat pump

GeneralFIGHTER 2020 is an air/water heat pump, specially de-signed for the Nordic climate. FIGHTER 2020 utilises the outside air so there is no need for bore holes or coils in the ground. FIGHTER 2020 is designed to be docked to water based heating systems.

New efficient scroll compressor that operates at tem-peratures down to -20 °C.

Automatic 2-step capacity regulator for the fan.

Manufactured in three sizes: 8, 10 and 14 kW.

Integrated intelligent control for optimum control of the heat pump. FIGHTER 2020 is started by a start signal from another unit, return sensor or thermostat.

FIGHTER 2020-8 and -10 are ideally docked to the indoor unit VVM 300 (accessory). This contains controls and consists of a hot water heater and additional heater in the form of an electric boiler. FIGHTER 2020 and VVM 300 together make up a complete heating plant.

FIGHTER 2020 can also be used together with most elec-tric boilers, oil boilers or similar.

FIGHTER 2020 can be controlled from a specially de-signed control unit, SMO 10. This connects and discon-nects additional heat and controls the changeover from room heating to domestic hot water heating.

The material has a long service life and is designed to withstand the Nordic outdoor conditions.

If the outdoor temperature drops to a level below the stop temperature all heating must then occur with exter-nal additional heat.

2

Principle of operation

MaintenanceFIGHTER 2020 is equipped with control and monitoring equipment, however some exterior maintenance is still necessary.

Make regular checks throughout the year that the inlet grille is not clogged by leaves, snow or anything else. In addition, you should ensure during the colder times of the year that too much frost or ice does not form under FIGHTER 2020. Strong wind combined with extensive snowfall can cause the inlet and exhaust air grilles to become clogged. Make sure that there is no snow on the grilles.

If necessary the outer casing can be cleaned using a damp cloth. Care must be exercised so that the plastic cover is not scratched when cleaning. Avoid spraying water into the grille or the sides so that water penetrates into FIGHTER 2020.

Transport and storageFIGHTER 2020 should be transported and stored vertically.

Installation and positioningFIGHTER 2020 is placed on a firm base, preferable a con-crete foundation. FIGHTER 2020 should not be positioned next to sensitive rooms, for example, next to a bedroom. Also ensure that the placement of the heat pump does not inconvenience the neighbours.

Large amounts of condensation water as well as melt water from defrosting can be produced. Provide good drainage at the installation area and make sure water cannot run out onto paths or similar during periods that ice can form. Ideally condensation water is led off to a drain or similar.

The distance between FIGHTER 2020 and the house wall must be at least 350 mm. Free space in front of and above FIGHTER 2020 must be at least one metre. FIGHTER 2020 must not be placed so that recirculation of outdoor air can occur. This causes lower output and impaired ef-ficiency.

95

FIGHTER 2020

VVM 300

AV

AV

SÄV

SF

RC

TV

UG

The heating medium side and the hot water side must be fitted with the necessary safety equipment in accordance with the applicable regulations.

70

71

442

466

318

301

200

1045

530

133

1186

530

191

500

30 -

50

350

mm

400 mm

1000

mm

Fritt utrymme bakom

1074

Fritt utrymme framför

Fritt utrymme

Min. avstånd vid användning av flera F 2010

70

71

442

466

318

200

1045

133

1186

191

500

30 -

50

350

mm

400 mm

1000

mm

Fritt utrymme bakom

1074

Fritt utrymme framför

Fritt utrymme

Min. avståndvid användningav flera F 2010

Min. distance when using

several F 2020

Free space behind

Free space

Free space outside

Min. distance when using

several F2020

3

Inspection of the installationCurrent regulations require the heating installation to be inspected before it is commissioned. The inspection must be carried out by a suitably qualified person and should be documented. The above applies to closed heating systems. If the heat pump is replaced, the installation must be in-spected again.

ControlFIGHTER 2020 is equipped with an integrated electronic controller that handles all functions necessary for heat pump operations. Accordingly, defrosting, stop at max/min temperature, connection of the compressor heater as well as enabling the heater for the drip pan, monitoring of mo-tor protection and pressure switches are controlled. The number of starts and the operating time can also be read.

The integrated controller is set during installation and can be used during a service. Under normal operation condi-tions the home owner does not need to have access to the controller.

FIGHTER 2020 has an integrated electronic return sensor that limits the return temperature.

FIGHTER 2020 is switched on/off via signals from other control equipment or a thermostat. If FIGHTER 2020 is to be controlled using the accessory SMO 10 or VVM 300 then relevant procedures are described in respective in-structions.

SMO and VVM communicate with FIGHTER 2020, which means that all settings and measurement values from FIGHTER 2020 can be adjusted and read on SMO/VVM.

Sound pressure levelsFIGHTER 2020 is usually placed next to a house wall, which gives a directed sound distribution that should be consid-ered. Accordingly, you should always attempt to find a placement on the side that faces the least sound sensitive neighbouring area.

The sound pressure levels are further affected by walls, bricks, differences in ground level, etc and should therefore only be seen as guide values.

FIGHTER 2020 works in summer with a low fan speed and at other times with a high fan speed.

VVM 300 (accessory)FIGHTER 2020, together with VVM 300, creates a complete heating and hot water unit. VVM 300 is equipped with a control box that currently makes it the most economi-cal operator, regarding both for the integrated immer-sion heaters (max 13.5 kW) and compressor operation in FIGHTER 2020.

VVM 300 comes complete with an automatic by-pass, three way valve, circulation pump, speed controlled charge pump and safety equipment. With VVM 300, pool heating is possible as well as an extra shunt group, i.e. two heating systems with different flow temperatures.

VVM 300 is designed for simple connection to FIGHTER 2020-8 and -10.

SMO 10 (accessory)SMO 10 is an intelligent control module that, together with, Fighter 2020 and existing heating and hot water equipment, creates a complete unit. SMO 10 manages compressor operation in FIGHTER 2020 and, if necessary, the additional power from any type of existing equipment that may be required. For SMO 10 dockings see www.nibe.se/dockning.

SMO 10 also manages automatic by-passes, load guards, circulation pumps, three way valves and sensors. With SMO10, pool heating is possible as well as an extra shunt group, i.e. two heating systems with different flow tem-peratures.

Hot water control VST 11, VST 20 (accessory) This accessory allows the heat pump FIGHTER 2020 to prioritise hot water charging on systems with floating condensing. This also requires a hot water accumulator, for example, NIBE VPA as well as a thermostat. When the hot water sensor for hot water temperature is connected, the control system is automatically activated for the charging functions. When there is a demand for hot water, the heat pump gives this priority and devotes its entire output to water heating. No room heat is produced in this mode.

R

LEK

1 m

4 m

10 m

Type FIGHTER1120 2020 -8 FIGHTER1120 2020 -10 FIGHTER1120 2020 -14

Sound pressure level at 1 m. Fan low/high dB(A) 52/58 52/58 60/62

Sound pressure level at 4 m. Fan low/high dB(A) 40/46 40/46 48/50

Sound pressure level at 10 m. Fan low/high dB(A) 32/38 32/38 40/42

4

Pressure drop (heating medium side)

FIGHTER 2010-6

FIGHTER 2005-8, 10 FIGHTER 2010-8

FIGHTER 2005-14

Flöde

kPaTryckfall

kPaTryckfall

kPaTryckfall

l/s

Flöde

l/s

Flöde

l/s

0

0,5

1

1,5

2

2,5

3

3,5

4

0 0,05 0,1 0,15 0,2 0,25 0,3 0,35 0,4 0,45

0

0,5

1

1,5

2

2,5

3

3,5

4

0 0,05 0,1 0,15 0,2 0,25 0,3 0,35 0,4 0,45

0

0,5

1

1,5

2

2,5

3

3,5

4

0 0,05 0,1 0,15 0,2 0,25 0,3 0,35 0,4 0,45

Pipe installationPipe installation must be carried out in accordance with current norms and directives. FIGHTER 2020 works up to a return temperature of ap-proximately 50 °C and an outgoing temperature from the heat pump of approximately 58 °C. When FIGHTER 2020 is not equipped with shutoff valves on the water side these must be fitted to facilitate future service.

Pipe connection (heating medium)FIGHTER 2020 can be connected to the heating system see the section “Docking” or according to one of the system solutions that can be downloaded from NIBE’s website www.nibe.se/docking.

The heat pump must be vented by the upper connection (70, VB-out) using the venting nipple on the enclosed flexible hose. The supplied particle filter must be installed before the inlet, i.e. the lower connection (71, VB-in) on FIGHTER 2020. All outdoor pipes must be thermally insulated with at least 19 mm thick pipe insulation.

The charge pump must be operational, even if FIGHTER 2020 is not running, to prevent damage due to freezing. Alternatively, the heat pump is connected to an intermediate circuit with a heat exchanger, pump and water with anti-freeze. Shutoff and drain valves are fitted so that FIGHTER 2020 can be emptied in the event of pro-longed power failures.

The supplied flexible hoses act as vibration dampers. The flexible hoses are fitted so a slight bend is created, thus act-ing as vibration damping.

FIGHTER 2020 -8, -10

FIGHTER1120 2020 -14

Pressure drop

Pressure drop

Flow

Flow

5

VXV1

PG

SMO 10

HR

HR

HR

HR

SF RV

P

FG1 CP1

RG1

SV1

VVG

LP1

UG

SÄV

FIGHTER 2020

DockingFIGHTER 2020 can be connected in several ways. The safety equipment must be installed in accordance with current regulations for all docking options. Below are some of the most common alternatives. Other surrounding equipment such as the accessories ”Room control” and ”Hot water control” are ordered separately. See www.nibe.se/dockning for more docking options.

Outline diagrams for dockingFIGHTER 2020 docked to an oil-fired/pellet boiler together with SMO 10 and hot water heater (floating condensing).

Application

Supplementing existing oil/pellet boiler.

Function

SMO 10 controls FIGHTER 2020, oil-fired boiler, circula-tion pumps, shunts, etc. FIGHTER 2020 works with floating condensing against the heating system and prioritises hot water charging via the reversing valve (VXV1).

If FIGHTER 2020 cannot meet the heating requirement, ad-ditional heat is shunted in from the oil-fired boiler.

AbbreviationsAV Shut off valve CP Circulation pump FG1 Flow sensor Included in SMO 10 HR Auxiliary relay LP Charge pump PCP Circulation pump, pool PoolG Pool sensor PG Boiler sensor RG1 Return sensor Included in SMO 10 RV Control valve SF Particle filter Included in FIGHTER 2020 SV Shunt valve SÄV Safety valve TV Drain valve VT Heating thermostat VVG Hot water sensor VXV Shuttle valve Included in hot water

control VST 11, VST 20

FIGHTER 2020

6

Several FIGHTER 2020s together with SMO 10, pool and hot water heater (floating condensing)

Pool

HR

HR

VP2

VP1

VXV 2PCP

POOL G

VVC

SV1FG1

RG1

SMO 10

CP1

PG

UG

LP2

LP1

VVG

VVC

VXV1

P

FIGHTER 2020 VP2

FIGHTER 2020 VP1

Application

Replacing existing air/water heat pump or supplementing electric/oil boiler.

Function

SMO 10 controls up to nine FIGHTER 2020s (of which max one for hot water), immersion heater, circulation pump, shunt, etc. FIGHTER 2020 works with floating condensing against the heating system and prioritises hot water charg-ing via the shuttle valve VXV1.

FIGHTER 2020 VP1 produces hot water. If there is no hot water or heating requirement FIGHTER 2020 heats the pool.

If FIGHTER 2020 cannot meet the heating requirement, ad-ditional heated is shunted in from the oil-fired boiler.

When additional heat is engaged, hot water is heated us-ing the immersion heater in the hot water heater.

FIGHTER 2020 VP1 is connected at position (44) using the enclosed modular cable (15m) from SMO 10. VP2 is connected to VP1 using the screened 3-core cable on the screw terminal (44).

7

Application

Replacing existing air/water heat pump or supplementing electric/oil boiler.

Function

FIGHTER 2020 charges the hot water heater/accumula-tor tank (VVB/ACK). When the firewood boiler is in use,

FIGHTER 2020 docked with wood-fired boiler and water heater (fixed condensing)

the heat pump and immersion heater are disconnected when the temperature rises on the thermostat (VT) and start again when the temperature reduces. Self-circulation through the heat pump is prevented by the check valve (BV).

FIGHTER 2020

AV

RVSF

SÄV

TV

VT

BV

LP1

UG

RC

Vedpanna

Extern altbefintlig regler-utrustning.

VVB / ACK

FIGHTER 2020

RC

52

44

63 81

76 38

86

86

49

97 95

15

34

84

96

45

35

43

Application

Replacing existing air/water heat pump or supplementing electric/oil boiler.

Function

FIGHTER 2020 is controlled by a room thermostat. FIGHTER 2020 works with floating condensing against the return from the heating system.

FIGHTER 2020 docked to an electric/oil boiler (floating condensing).

P

FIGHTER 2010

98

33

P

FIGHTER 2020

AV

RV LPSF

SÄV

TV

RT 10

34

76

81

44

35

85

44

52

6 5

63

43

86

86

49

52

RC

Extern altbefintlig regler-utrustning.

RC

If FIGHTER 2020 cannot meet the heating requirement the additional heated is shunted in using the existing control equipment.

Additional heat should be blocked above the set outdoor temperature by means of the automatic control system in FIGHTER 2020. Hotwater production only takes place using the existing electric/oil boiler.

The accessory RT 10 is required for this option.

FIGHTER 2020

FIGHTER 2020

External or existing control equipment

External or existing control equipment

Wood-fired boiler

VVB/ACK

8

Electrical installationThe routing of cables for heavy current should be made out through the cable glands on the heat pump's left-hand side, seen from the front.

FIGHTER 2020 does not include an isolator switch on the incoming electrical supply. The heat pump’s supply cable must be connected to a circuit-breaker with at least a 3 mm breaking gap.

The terminal blocks can be accessed by removing the 2 screws for the plastic covers and electrical box screws.

NOTE! Electrical installation and service must be car-ried out under the supervision of a qualified electrician. Electrical installation and wiring must be carried out in ac-cordance with the stipulations in force.

Terminal blocks

34

1

X200

2

34

56

1

X201

Tillsatsvärme

Termostat

Stillestånd

Signal vid icke larmSignal vid larm

Laddpump

Extern värmekabel

NN

230 V

NO

NC

COM

NO

NC

COM

2

34

1

X11

2

5

6

30

14

11

FIGHTER 2020EXTERNTEXTERNAL FIGHTER 2020

Thermostat

Additional heat:

Downtime

Signals in the event of non alarms

Signals in the event of alarms

Charge pump

External heat cable (max 200 W)

Dimensions

70

71

442

466

318

301

200

1045

530

133

1186

530

191

500

30 -

50

350

mm

400 mm

1000

mm

Fritt utrymme bakom

1074

Fritt utrymme framför

Fritt utrymme

Min. avstånd vid användning av flera F 2010

70

71

442

466

318

200

1045

133

1186

191

500

30 -

50

350

mm

400 mm

1000

mm

Fritt utrymme bakom

1074

Fritt utrymme framför

Fritt utrymme

Min. avståndvid användningav flera F 2010

Particle filter R25

LEK

2 flexible hoses (R25) with 4 seals

63

Enclosed kit

There should be a minimum of 350 mm free space behind the heat pump for service work.

Leave a space of about 400 mm to the right of the heat pump for servicing.

An area of 1000 mm is required in front of and above the heat pump for service work.

10

26

97

68

60

39

43

40

30

11

14

29

57

100

2

9

44

38

37

34

19 65 48

66

18

27

88

91 254142

36

100

24

1790 10265

95

7

70

89

33

71

93

15

103

86

Component locations

11

2 Miniature circuit-breaker

7 Service connection, low pressure

� Terminal block, incoming supply

11 Terminal block, charge pump, common alarm

14 Terminal block, additional, downtime

15 Temperature sensor, outdoor air

17 Evaporator

18 Condenser

1� 4-way valve

24 Drip tray heater

25 Compressor heater

26 Motor protection, including reset

27 Compressor

2� Relay card with power supply unit

30 Terminal block, thermostat

33 Low pressure pressostat

34 Control card with display

36 Fan

37 Plus button

38 Minus button

3� Enter button

40 Reset button

41 High pressure pressostat

42 Service connection, high pressure

43 Display contrast

44 Connection, communications

48 Expansion valve

57 Operating condenser, fan

60 Suppressor

63 Particle filter (supplied)

65 Drying filter

66 Non-return valve

68 Contactor, compressor

70 Connector, heating medium out of F 2020, G1 (Ø28 mm)

71 Connector, heating medium in to F 2020, G1 (Ø28 mm)

86 Temperature sensor, evaporator

88 Temperature sensor, fluid pipe

8� Temperature sensor, flow line

�0 Temperature sensor, suction gas

�1 Temperature sensor, hot gas

�3 Temperature sensor, return line

�5 Type plate

�7 Soft-start relay

100 Cable gland, incoming supply

102 Cable gland, sensor

103 Serial number

List of components

SMO 10

Control box RSK no. 625 01 87

Accessories

Varmtvandstemp.

Brauchwassertemp

Hotwatertemperature

13.431.0

13.431.0

13.431.0

13.431.0

13.431.0

tyska

LEK

LEK

LEK

Hot water control HWC 11

Three way valve, Cu pipe Ø28 Max recommended charging power, 15 kW

RSK no. 624 65 63

Hot water control HWC 20

Three way valve, DN 32 (11/4”) Max recommended charging power, 40 kW

RSR no. 624 65 23

LE

K

Double-jacketed hot water cylinder

VPA 300/200 RSK no. 686 16 17 VPA 450/300 RSK no. 686 16 21

Auxiliary relay HR 10

RSK no. 624 65 20

VVM 300

Hot water module (only for FIGHTER 2020-8 and -10)

RSK no 622 40 82

RT 10

Room thermostat RSK no 624 65 82

LEK

10

15 20

2530ϒC

LEK

+20-2

A B A B A BI II III I II I II

VVM 300

NIBE AB Sweden, Box 14, Järnvägsgatan 40, SE-285 21 Markaryd

Tel: +46-(0)433-73 000 Fax: +46-(0)433-73 1�0 E-mail: [email protected] www.nibe.com

We reserve the right to make changes in design and dimensions without prior

notice.

Technical specifications IP 24

* Compressor, fan and control. Defrosting reduces the relationship be-

tween input/output by about 10%.

** Outside temperature/Flow temperature

Type FIGHTER1120 2020 -8 FIGHTER1120 2020 -10 FIGHTER1120 2020 -14

Delivered/supplied power* at 2/35 °C ** (kW) 7,6/2,1 �,4/2,5 12,7/3,5

Delivered/supplied power* at 7/35 °C ** (kW) 8,7/2,1 10,7/2,7 14,5/3,7

Delivered/supplied power* at -7/45 °C ** (kW) 5,7/2,3 7,1/2,8 �,6/3,8

Delivered/supplied power* at 0/45 °C ** (kW) 7,0/2,3 8,6/2,� 11.7/4,0

Delivered/supplied power* at 7/45 °C ** (kW) 8,4/2,4 10,3/3,1 14,1/4,3

Delivered/supplied power* at -7/50 °C ** (kW) 5,6/2,5 7,0/3,1 �,5/4,2

Delivered/supplied power* at 2/50 °C ** (kW) 7,2/2,6 8,8/3,2 12,2/4,5

Delivered/supplied power* at 7/50 °C ** (kW) 8,2/2,6 10,0/3,3 13,�/4,6

Delivered/supplied power* at 15/50 °C ** (kW) �,�/2,7 12,2/3,5 16,6/4,8

Delivered/supplied power* at -20/50 °C ** (kW) 3,6/2,1 4,7/2,� 6,6/3,�

Starting current (A) 26

Motor protection setting (A) 7 8,5 12,5

Soft-start relay included as standard

Operating voltage 3 x 400 V + N + PE 50 Hz

Compressor scroll compressor

Nominal flow heating medium (l/s) 0,20 0,25 0,34

Internal pressure drop at nominal flow (kPa) 1,5 2,2 2,7

Min/max pressure, heating medium side (bar) 0,5/2,5

Air flow (m3/h) 1320/1750 1320/1750 2250/3050

Nominal output fan (W) 155/185 155/185 175/1�0

Fuse (A) 10 16 16

Enclosure class IP 24

Max outgoing heating medium temperature (°C) 58

Refrigerant quantity (R404A) (kg) 2,0 2,0 2,4

Connection heating medium male Ø G1 (Ø 28 mm)

Defrosting system hot gas defrosting

Cut-out value pressostat HP (bar) 2�

Cut-out value pressostat LP (bar) 0,5

Difference pressostat HP (bar) -7

Difference pressostat LP (bar) +1,0

Height with stand (mm) 1045

Width mm (mm) 1200

Depth mm (mm) 500

Weight kg (kg) 126 132 140

Colour ground stainless/ dark grey metallic

Lowest operational point, outdoor air/flow line (°C) -20/50 (-7/58)

Highest operational point, outdoor air/flow line (°C) 35/58

Part no. 625 04 71 625 04 72 625 04 73