The Myth of Common Sense Knowledge some exploratory ideas Peter Clark Boeing Phantom Works.
Aircraft Design for Boeing Phantom Works
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Transcript of Aircraft Design for Boeing Phantom Works
X-006 Mana Simo
AlbertiPresenting to BoeingHuntington Beach CANovember 20th , 2009
Design Goal
•Make an efficient next generation aircraft
•Include aggressive futuristic advance technologies
•Maintain a familiar and conventional shape
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CONOPS•Max range 3500 nautical miles
▫Including climb and descent NYC to Milan, Italy LA to Caracas, Venezuela Miami to Santiago, Chile
•Mach 0.8 cruise at 35,000 ft•45 min loiter at 1,500 ft•200 nautical mile divert, Mach 0.582 at
15,000 ft
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Advanced Technologies•Hybrid laminar flow control
▫75% chord laminar flow▫50% reduction in CD,0
•Windowless fuselage▫Improved pressure vessel, less weight
•Geared turbofan – PW1000G▫> 20% fuel burn reduction
•BL ingesting unducted fan▫~ 26% fuel burn reduction
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Fuselage Trade StudyFuselage 3-3 2-2-2 2-4-2
Dimensions w: 12.5’h: 15’l: 117’
w: 15.5’h: 15.5’l: 105’
w: 16’h: 16’l: 90’
Cost 20 2 3 1
DragCD
30 10.0062
20.0066
20.0067
Comfort/Space 10 3 1 2
Windowless 10 3 2 1
Stretchability 15 3 2 1
Loading Time 10 3 1 2
Innovation 5 2 1 1
100
57.5/100 59/100 75/100
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Engine Trade Study
Engine Cycle CFM UDF
CFM LeapX
PW1000G
RB2011
Readiness 5 4 2 1 4
Fuel Burn 35 1 4 2 3
Noise 20 4 1 1 3
Emissions 10 1 1 1 1
Thrust Range
5 2 2 1 2
Future 15 1 4 2 1
Weight/Size 10 3 2 1 3
100
72/100 52.5/100 75/100 50.5/100
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Engine Layout ChoiceEngine Count Engine Location
•2 Engines▫Symmetric
configuration▫More thrust required
•3 Engines▫Easier OEI
requirements▫Lower T/W▫More maintenance &
cost
•Under Wing▫Easy for maintenance
•Over Wing▫Emergency
complications•TE of fuselage
▫BL propulsion▫Improved thrust▫~ 10% reduction of
turbulent fuselage drag
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2 Turbofans + 1 Unducted Fan
•UDF provides better thrust at sea level▫Reduced OEI constraints
•Turbofan provides better thrust at altitude▫Reduced service ceiling constraint
•1/3 of total thrust provided by UDF▫Weight reduction of ~ 7 %▫Fuel weight reduction of > 17%
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Thrust Lapse TSFC
Unducted Fan 0.233 0.458
Turbofan 0.300 0.699
1/3 UDF Hybrid 0.278 0.578
Modified engine deck
•Thrust ratio,
•Thrust lapse,
•Specific fuel consumption,
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sls T
T =
Total
UDF
UDFGTF + )-(1=
+ )-(1
TSFC +TSFC )-(1 =TSFC
UDFGTF
UDFUDFGTFGTF
40 60 80 100 120 140 1600
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
Wing Loading (lbf/ft2)
Th
rust
to W
eig
ht R
atio
Service Cieling - 500ft/minTakeoff Distance - 8200ft
Approach Speed - 140 kts
Sea Level Climb - 2100ft/min
OEI Climb - 400ft
OEI Climb - 1500ftAEO - Approach Climb
Constraint Diagram
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80 90 100 110 120 130 140 150
0.16
0.18
0.2
0.22
0.24
0.26
Wing Loading (lbf/ft2)
Th
rust
to W
eig
ht R
atio
80 90 100 110 120 130 140 150
0.16
0.18
0.2
0.22
0.24
0.26
Wing Loading (lbf/ft2)
Th
rust
to W
eig
ht R
atio
80 90 100 110 120 130 140 150
0.16
0.18
0.2
0.22
0.24
0.26
Wing Loading (lbf/ft2)
Th
rust
to W
eig
ht R
atio
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80 90 100 110 120 130 140 150
0.16
0.18
0.2
0.22
0.24
0.26
Wing Loading (lbf/ft2)
Thr
ust
to W
eigh
t R
atio
1/3 thrust from UDF
Service Cieling - 500 ft/min
Takeoff Distance - 8200 ft
Approach Speed - 140 kts
OEI Climb - 400 ft
OEI Climb - 1500 ft
AEO - Approach Climb
Legend
100 % Turbofan
100% Unducted Fan
Hybrid Propulsion
Design PointWing
LoadingThrust to
WeightTake off Weight
Empty Weight
Fuel Weight
145 0.25 146,000 73,000 36,000
120 0.21 142,000 71,000 34,000
106 0.18 145,000 72,000 35,000
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• W/L: 120 lb/ft2
▫Optimal CL for L/D▫118 ft span, max for FAA class III
• T/W: 0.21▫11,000 lbf per engine▫High bypass, only 4.6’ diameter fan
Aircraft Sizing• Max take off weight: 142,000 lb• Empty weight: 71,000 lb• Fuel weight: 34,000 lb• Payload weight: 37,000 lb
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% of fuel
3-View -change
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92 ft
45 ft
118 ft
Wing•Hybrid Laminar Flow Control
▫Leading edge suction▫Suction powered by jet engines▫NLF supercritical airfoil▫Objective:
75% laminar flow over wing and tail▫L/D improvement of > 55%
•Area: 1300 ft2
•Span: 118 ft•Chord: 9.1 ft•AR: 12•Sweep: 25˚
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V Tail•Improve boundary layer ingestion region
•Cleaner flow to unducted fan▫More efficient propulsion
•Reduced wetted surface▫Reduced drag▫Simplified HLF
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Aerodynamic Analysis
•Max L/D▫CL = 0.52
▫L/D = 24.4 laminar
▫L/D = 18.7 turbulent
•Cruise▫CL = 0.54
▫L/D = 24.4
•Transonic Drag Rise▫MDD = 0.82
▫Mcrit = 0.71
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0 0.01 0.02 0.03 0.04 0.05 0.060
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1Drag Polar
Drag Coefficient
Lift
Co
effi
cie
nt
w/ HLFw/o HLF
Parasite Drag Buildup
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•CD = 110 counts
Effect of HLFC on Drag
X63T18S Airfoil•Super critical LFC airfoil
▫Combined with LE suction▫Kruger deicing and
flyspeck protection device•Shock-free airfoil design•High design mach number
▫Lift generated in front and rear sections
▫Low supersonic flat rooftop
•Low sweep to prevent crossflow contamination
•Double slotted flaps
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NASA - W. Pfenninger
Alternative Fuels
Biofuels Hydrogen• Lower energy density• Huge infrastructure
requirement▫ Impossible by 2020
• Unpredictable costs
• 143 MJ/kg – 3.3 times higher than kerosene▫ Could fly with 10,000 lb
• 10,000 psi or 36 ˚R storage
• Works with Brayton cycle
• 2% of emissions due to aviation, 40% due to automotive
• Need for high performance, low weight fuels• Hardest challenge with small reward
• Alternative Approach• Improve fuel burn in mission• Evolve ground vehicles to 21st century
technology
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Noise and Emissions•Unducted Fan
▫Rolls-Royce claims, UDF quieter than turbofan
▫Aft location, far from passengers▫Reduced emissions
•PW1000G▫-15 db noise improvement▫COx reduction of 20%▫NOx reduction of 50%
•Windowless Design▫Better acoustic shielding
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Hackmod.com
Ground Integration
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Questions?
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