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    Compiled by: Kevin Burke

    Kevin Burke

    Date: 16/Apr/2003

    Approved by:

    Date:

    Authorised by:

    Date:AIRBUS UK Ltd. All rights reserved.

    Foundation Course

    Wireframe andSurfacing Overview

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    Contents

    Session 7 An overview of Wireframe and Surfacing...........3An Introduction to Generative Shape Design ........................................................... 4

    Accessing the Generative Shape Design Workbench ............................................... 5

    Generative Shape Design Toolbars and Icons........................................................... 6

    Extrude Surface ..................................................................................................... 7

    Offset Surface........................................................................................................ 8

    Loft Surface......................................................................................................... 10

    Fill Surface .......................................................................................................... 12

    Projection ............................................................................................................ 13

    Split Surface ........................................................................................................ 14

    Join Surface ......................................................................................................... 15

    Extrapolate Surface ............................................................................................. 16

    Intersection .......................................................................................................... 17

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    Session 7 An overview of Wireframe

    and Surfacing

    On completion of this session the trainee will:

    Be able to access the Generative Shape Design Workbench.

    Be capable of creating Extruded Surfaces.

    Be able to create Offset Surfaces.

    Have a basic understanding of how to Loft a Surface.

    Be able to create a basic Fill Surface.

    Be able to Project elements onto Surfaces and Split them.

    Use the Join command to Join Surfaces together.

    Create an Extrapolated a Surface.

    Be able to Intersect Surfaces.

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    An Introduction to Generative Shape Design

    There are various Workbenches within Catia where you can create both wireframe

    and Surface type elements. The majority can be found under the Shape and

    Mechanical Design Functions.

    For the purpose of this overview into Wireframe and Surfacing we will be using the

    Generative Shape Design Workbench.

    Geometry created using this and other surfacing workbenches is placed in an Open

    Body node rather than a Partbody. An Open Bodycan contain both Wireframe and

    Surface geometry but not Solids. As with Partbodies you can have multipleOpenbodies within a CATPart.

    Sketches can be created in either a PartBodyor an Open Body. You can move a

    Sketch from an Open Bodyto a PartBodyby selecting the Sketch node with MB1

    and then using Cutand Pastefrom the Editdrop down menu or the MB3contextual

    menu to perform the move. You can also create copies of the Sketch by using Copy

    and Paste.

    As you create geometry it will automatically be attached to the currently active Open

    Bodywhich is identified by the node being underlined.

    To add a new Open Bodyto the Specification Tree Select Open Bodyfrom theInsertdrop down menu when you are in one of the Surfacing Workbenches.

    Currently

    Active

    Open Body

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    Accessing the Generative Shape Design Workbench

    The Generative Shape Design Workbench can be accessed through the Shape

    Function from the Startdrop down menu.

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    Generative Shape Design Toolbars and Icons

    The two Toolbars that we will be

    concerned with during this session are: -

    1. The Surfacestoolbar this allows

    you to create surfaces

    2. The Operationstoolbar allows you

    to manipulate Surfaces.

    Replication

    Advance

    Surfaces

    Operations

    Wireframe

    Surfaces

    Laws

    Sketcher

    Workbench Icon

    Selection

    The Generative

    Shape Design

    commands can

    also be access

    through the

    Insertdrop down

    menu

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    Extrude Surface

    The first command that we will cover is Extrude Surface, which can be found on theSurfacesToolbar.

    This command will allow you to Extrudea selected profile to form a single or

    group of joined Surfaces.

    Select the icon to display an Extrude Surface Definition panel.

    The Profilefield displays the name of the element or

    Sketch that you have selected as the Profile to be

    extruded.

    The Directionlists the element that is used to define

    the direction of the extrusion. By default when a Sketch

    is selected then a plane normal to the Sketch plane is

    used. By highlighting this field you can select your

    direction element i.e. a Line or Plane.

    The Extrusion Limitsportion of the panel control the

    overall length of the extrusion by using the Limit 1and

    2fields to enter distances which are applied to either

    side of the profile plane. You can also Grabthe LIM1

    and LIM2using MB1to control the length of theLimits.

    The Reverse Directionbutton reverses the direction of the limits.

    After selecting the profile to be extruded, a direction element if desired and distance

    for the limit you have to click OKto complete the command.

    Selected

    Profile

    Resulting

    Surface

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    An Extrudenode is attached to the Specification in the currently active Open Body.

    Offset Surface

    This command allows you to create an Offset Surfacefrom an existing

    Surface, and can be found on the SurfacesToolbar.

    Select the icon followed by a Surface to offset from. An Offset Surface Definition

    panel will appear with the following options: -

    The Surfacefield displays the name of the Surface

    you selected to offset from.

    The Offsetfield allows you to enter a distance for theoffset. You can also Grab the Green Offset marker to

    control the distance

    The Parameterstab allows you to Reversethe

    Directionof the Offset, you can also use the orange

    arrow to reverse direction. If you check the Both sides

    check box then the offset is created either side of the

    selected Surface. Selecting Repeat object after OK

    check box will allow you to reuse the command to

    create multiple offsets using the Offset value as a Step

    size.

    The Sub-Elements to Removetab allows you to run analysis on the intended offset

    containing more than one surface. Errors can be detected and Sub-Surfaces or

    elements can be removed from the Offset.

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    In the following example an Extruded Surface is offset by 50mm. The resulting offset

    Surface is dependent upon the Extrude, therefore, if you delete the Extruded Surface

    then the offset will be deleted as well.

    Reverse

    Direction

    Arrow

    Offset

    Marker

    Resulting

    Offset

    Surface

    After clicking OKthe

    Surface is create and

    Offset node is added

    to the currently active

    Open Body

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    Loft Surface

    Allows you to create a Lofted Surface through a series of selected Profilessimilar to the Loft command in the Part Design Workbench.

    Select the icon which located on the Surfaces

    Toolbar to display a Loft Surface Definition

    panel.

    The top portion of the panel displays which

    profiles have been selected and the order that

    they have been selected.

    Note: At least two non-intersecting profilesmust be selected.

    The bottom portion as five tabs: -

    The Guidestab lists the selected guides. The

    purpose of guides is to control how the Loft

    cross section is controlled between the profiles

    The Spinetab lists any Spine that is used. When aSpineis use, the transition shape between profile

    is kept normal to the Spine curve. By default if no

    spine is selected then Catia will compute one

    based on the profiles and their orientation to each.

    Both the spine and guides are optional.

    The Couplingtab allows you select how the

    transition is mapped between profile. The are

    four Section couplingoptions: -

    Ratiomaps the profiles together by a curvature

    ratio.

    Tangencymaps the profiles together by their tangent discontinuity

    points. If there are not the same number of points in each curve then this option will

    cause the Loftto fail.

    Tangency then curvaturemaps the profiles together by their curvature discontinuity

    points. As with tangency if there are not the same number of points in each curve then

    this option will cause the Loftto fail.

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    Verticesmaps the vertices of the profiles together. Again there must be the same

    number vertices in each profile for the Loft command to succeed.

    The Relimitationtab allows you to re-limit the

    start and end sections of the Loft. The two

    options are to limit the loft to the first profile

    and the last profile. If either of these options is

    not selected then the Spline curve or the Guide

    curves control the relimit.

    The final tab on the panel is the Conical

    Surfacetab allows create Conical Surfaces

    The same rules apply to Lofting Surface as with creating a Lofted

    Solid i.e. the Closing Points must by aligned to prevent twist of the

    loft between Profiles.

    After you have selected at least two Profiles and the desired option

    click OKto create the Loft. A Loftnode is then added to the

    Specification Tree in the currently active Open Body.

    In the following example a lofted surface is created using twoSketches containing multi-element Profiles. The cross-sectional

    shape of the loft is controlled by two Guide Profiles contained

    within two different Sketches. The Couplingpoint has been set to Vertices.

    Profile 1

    Guide

    Profile 2

    Profile 2

    Guide

    Profile 1

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    Fill Surface

    Located on the SurfacesToolbar this command you can create a Surface to filla gap between surfaces.

    Select the icon to display a Fill Surface

    Definitionpanel.

    The Boundary portion of the panel lists the

    edge boundary of the Surface that you have

    selected to form the Fill.

    Note: You must select the edges in a

    logical sequence with no gaps otherwisethe fill will fail.

    You can apply Tangency to the Fill

    Surface by selecting the Support Surfaces

    as well as the Edge curves and Select

    Continuity Tangent.

    After selecting the required Edges and

    Supports, if required, click OKto create

    the Fill.

    A Standard Fill with just four

    Edges selected with no Support

    Surfaces selected.

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    Projection

    This allows you to Project Elements on to a Surface. This icon can be found onthe WireframeToolbar.

    Select the icon to display a Projection Definition

    panel.

    You must select an element or Sketch to be projected,

    which will then be displayed in the Projectedfield.

    You then have to select a Surface to project the

    element to be projected onto. This is displayed in the

    Supportfield.

    The Nearest solutioncheckbox if selected will limit the projection to the first

    element found on the Support.

    Finally the Projection typebutton allows you to specify whether the projection is

    Normalto the Support or Along a Direction which you must specify by selecting a

    Line or a Plane.

    In the following example a sketch containing a rectangular Profile is Projected onto

    the nearest element of a Loft.

    After selecting the required

    elements to Project and use as

    the Support click OKto create

    the Projected elements and a

    Project node is attached to the

    Specification Tree under the

    currently active Open Body.

    Resulting

    Project

    Elements

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    Split Surface

    This icon is located on the OperationsToolbar and can be used to SplitSurface based features.

    Select the icon to display a Split Definitionpanel.

    You have to select an element to Split, which will

    then be listed in the Element to cutfield. This is to

    be followed by the element(s) that are to be used as

    Splitting elements which can be a group of separate

    elements or a single profile contained in Sketch and

    these are listed in the Cutting elementswindow.

    The Other sidebutton reverses which portion of the

    Split is kept.

    There also the option to keep both portions of the

    split by selecting the Keep both sidescheckbox. In

    this case when you click OKto create the Split then

    two Split operations appear in the Specification Tree.

    Splitting

    Profile

    Surface to

    be Split

    Resulting Split

    as remove a

    portion of the

    Surface

    After clicking OK a Split

    node is attached to the

    Specification Tree under

    the currently active Open

    Body

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    Join Surface

    The Join Surfacecommand allows you to join Surface based features orCurves together. When selecting Surfaces if the Join produces an enclosed

    volume then it can be converted into a Solid feature within the Part Design

    Workbench by using the Close Surfacecommand. The icon for this command is

    located on the OperationsToolbar.

    After selecting the icon a Join Definition

    panel will appear.

    The Element to Joinportion list the

    Surfaces or Curves that you have selected

    to Join.

    The Parameterstab allows you to control

    the how the selected elements are joined.

    The Federationtab allows you to group

    selected elements together.

    The Sub-Elements to Removeallows you

    to remove Sub-Element from the Join list

    i.e. elements from Sub-Element created by

    a previous Joincommand.

    To complete this command select the

    elements to be joined and any desired

    options followed by clicking OKto create

    the Join. A JoinNode will be added to the Specification Tree under the currently

    active Open Body.

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    Extrapolate Surface

    With this command you can create an extension to an existing Surface. TheExtrapolateicon can be located on the OperationsToolbar.

    After selecting the icon a Extrapolate Definition panel will appear with the following

    options: -

    The Boundaryfield lists the element that you have

    selected as the edge of the existing surface to be

    extended.

    The Extrapolatedfield lists the existing Surface that you

    have selected to extend.

    The Limitportion of the panel controls whether you

    extend the Surface by Lengthor Up to Elementvia the

    Typebutton. If Lengthtype is selected then you can

    enter the value in the Lengthfield and if Up to Element

    is selected then you must select an element to control the

    extension which will then be displayed in the Up tofield.

    The Continuity, Extremitiesand Propagation mode

    buttons allow you to specify whether the extension is

    Tangentor Curvaturecontinuous.

    The Assemble result checkbox if selected joins the extension to a copy of the original

    Surface.

    After selecting the Boundary, the Surface to be Extrapolated, Limittype

    and the extension method click OKto create the Extrapolation. An

    Extrapolatenode is then attached to the Specification Tree under the

    currently active node.

    Surface to be

    Extrapolated

    Selected

    Boundary

    Result

    extendedSurface

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    Intersection

    The final command covered in this session is the Intersectioncommandwhich is use to intersect two elements together to create an intersect element.

    The icon for this command can be found on the WireframeToolbar.

    Select the icon to display the Intersection Definition

    panel.

    The Firstand Second Elementfield lists the elements

    you have selected to Intersect.

    The other options are not selectable.

    After selecting the elements to be intersected click OK

    to create the intersection element. This will also result

    in an Intersectnode being added to the Specification Tree.

    Two elements

    to be

    Intersected.

    The Intersect

    node

    The resulting

    Intersect

    element