AIR COOLED WATER CHILLER...Air-cooled water chiller unitsfor outdoor installation, with...

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Transcript of AIR COOLED WATER CHILLER...Air-cooled water chiller unitsfor outdoor installation, with...

Page 1: AIR COOLED WATER CHILLER...Air-cooled water chiller unitsfor outdoor installation, with axialfans.Theyareprojected to obtain anoiseless,efficient operation andreliable working, easyto
Page 2: AIR COOLED WATER CHILLER...Air-cooled water chiller unitsfor outdoor installation, with axialfans.Theyareprojected to obtain anoiseless,efficient operation andreliable working, easyto

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AIR COOLED WATER CHILLERFROM 40 KW TO 55 KW

Page 3: AIR COOLED WATER CHILLER...Air-cooled water chiller unitsfor outdoor installation, with axialfans.Theyareprojected to obtain anoiseless,efficient operation andreliable working, easyto

SIAL

ATMOS

DRACO

TAURUS

VEGA

ORION RMC

ORIONVRHT

ORIONVRMC

AIRCOOLEDWATERCHILLERS

Heat pump with radial fan

Only cooling with radial fan

Heat pump

Only cooling*

R, H, CR, CHVersion*

40,45,55Size

yxDRACOModel Number Nomenclature

• Other features: water side differential pressure switch, relief valve, hydraulic optional kit includes also circulation pump,water tank, expansion tank, safety valve and discharge valve.

• Microprocessor: it controls automatically the regulation of the water temperature, the cornpresser timing, and the alarms.It visualizeson the display the running condition of the unit, the inlet temperature of the device, and the alarms' code.

• Electrical board: it includes automatic main circuit breaker with door safety interlock, automatic control circuit breaker,compressor and fan contactor, and terminal board for the unit-microprocessor interface.All wires and clamps are numbered according to standard EN60204.

• Refrigerant circuit: made of pickled copper, it includes lamination devices, dehydrator filter, high and low pressureswitches, sight glass and humidity indicator, service connections, liquid line shut off faucet and solenoid valve, securityvalve.

• Water side heating exchanger: stainless steel AISI316 brazed-welded plates exchanger with external insulation.

• Air side heating exchanger: it consists of an aluminum finned coil and copper tubes.

• Fans:axial type, directly coupled to the electric motor, single phase, 6 poles, IP 54 protection, provided by inner thermalprotection. The fans are fitted with a safety guard on discharge air flow.

• Compressors: three phase scroll type, equipped with internal thermo protection and crankcase heater, situated in asound proof box.

• Frame: Self-supporting galvanized steel frame protected with polyester powder painting RAL7037PB. Steel screws andbolts. The compressor is situated in a sound proof vane and separated from the air box.

Technical Features

Air-cooled water chiller units for outdoor installation, with axial fans. They are projected to obtain a noiseless, efficientoperation and reliable working, easy to install and of reduced maintenance.All the units are completely factory tested before dispatch.

General FeaturesAir Conditioners

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liquid receiver: permits the correct refrigerant supply to the thermal expansionvalve during external temperature variations.120-----------------------------------------------------------------------------------------------

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Total heat recovery: heat exchangerthat allows the condensationheat recovery for others uses.

De-superheaters:permits to recovertill 25%of condensingheating for other purposes.

Operating kit up to -25·Cexternal air temperature: it allows to the chiller to operate withlow external temperatures increasingthe working limits.

Compressor faucet valves: they isolate the compressors from the cooling circuit byenhancingthe maintenanceoperations.

Electronic expansion valve: for the condensed refrigerant rolling. In comparison with thethermostatic valve it enables fast response time according to the load variation byenhancingthe unit performances.

Refrigerant gauges:installed on the unit, they show the operative pressuresof the coolingcircuit on high and low pressureside.

Capacitor bank for compressor: the tools brings the consumption of the unit to cos<l>=0,95by decreasingthe absorbedreactive power

Control system and remote assistance: it allows the assistanceand the unit control bymeansof web browser.Web server remote connection through corporate network. In caseof alarm an alert canbe sent via SMSor e-mail. Forsimultaneouscontrol till 6 or 18units.

Compressorssoft starters: enablesthe gradual start of compressorsby limiting the initial starting current.

Accessories

Thermostatic expansionvalve: itlaminates the condensedrefrigerant.

Pressuredifferential switch water side: itworks asflow control, it operate when theflow water reachthe minimum level.

Air-cooler exchanger:finned coil directlydesignedby Frost Italy.Allows themaximum efficiencywith minimal amountof space.

Fan: axial fan type provided with nozzleand protection grill. It allowsanoptimal airflow through the finned coil with minimalnoise level and power consumption.

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Microprocessor: it controls all devicefunctions.

Water-cooler exchanger:plates type.Suitable for modern refrigerants. Forhigh efficiencyand reliability.

ICompressor:scroll high efficiency3-phasecompressor.For low noiseworking.

Main componentsAir Conditioners

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SIAL

ATMOS

DRACO

TAURUS

VEGA

ORION RMe

ORIONVRHT

ORIONVRMC

AIRCOOLEDWATERCHILLERS

Spring anti-vibration dampers: they are more effective than rubber dampers, reduce thevibrations transmissionproduced by the device.

Rubber anti-vibration dampers: they reduce the vibrations transmission produced by thedevice.

Super low noise version: it includes the noiselessversions tools plus an implementedcondensingcoil and compressorsinsulation with soundproofing material.

Noiselessversion: with Flowgrid tool, patented by EBMpapst.it reducesthe fan noiseofabout 3 dB{A)dependingon the type of installation.

ECfans: With BLOCbrushlessmotor, with internal protection and fan speedcontrol integrated.Internal electrical insolated with protection classI, IP54,accordingto norm EN61800-5-l.The impellers are housed in aerodynamically shaped enclosures to increase the efficiency and decrease the noise level,complete with fan guards.

Fansspeedcontrol: the phasecut speedcontroller adjuststhe air flow in order to optimizethe condensation (or heat pump evaporation); the devicereducesthe absorbedpower andthe noiseduring partial loads.

Special treatment: In casethe units are to be located near the seasideor in aggressiveenvironment we recommend toprotect the exchangerwith suitable anti-corrosion treatments:- Copperfinned coilscu/cu- Treatedfinned coils

Metallic grill: finned coil metal grill for accidental impacts protection.

Flow switch: mounted on the exit of the exchanger(user side) detects the water flow lackby an alarm to the control system.

Inlet water filter: retains impurities of the water circuit which can damagethe pumpingunit and the exchanger.

Expansion vessel: absorbs liquid volume variations caused by working temperaturevariations. In epoxypowder coatedsteel, long-lastingduration with steadymembranemadein SBRrubber.

Complete Hydraulic kitPump: it gives to the water the pressurehead necessaryto passthrough the hydrauliccircuit and reach the terminals. Tank: made in high-quality carbon steel, insulated withinjected rigid polyurethane with low thermal conductivity to minimize dispersions.

Pump kit: it givesto the water the pressurehead necessaryto passthrough the hydrauliccircuit and reachthe terminals.

AccessoriesAir Conditioners

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Evaporator fouling factors em 2 °C/W) Fl F2o (Clean evaporator) 1 10.44 X 10.4 0,98 0,990.88 x 10.4 0,96 0,991.76 x 10.4 0,93 0,98F1 = capacity correction factorsF2 = compressor power input correction factors

Unit performancesreported in the table are given for the condition of clean exchanger (fouling factor=O). For different foulingfactors values, unit performancesshould be corrected with the correction factors shown above.

Fouling Factor Correction

Operation Limits CoolingIml mm

*Inlet water temperature (OC) 9 23Outlet water temperature (0C) 4 18Ambient air temperature (0C) 5 40Ambient air temperature with kit -250( (0C) -25 40* Without ethylene glycol

(1) Full sound pressure level measuredat 10m from the unit in free field (1503744)

Nominal conditions: Air ambient temperature T=35°C Water temperature T=12j7°C

ReferencesConditions

Cooling Capacity kW 40,0 45,0 51,0EER 3,05 2,81 2,77W compressors / circuits 1/1 2/1 2/1W capacity steps 1 2 2Compressors type ScrollRefrigerant type R410AN° fans 2 2 2Fansflow rate m3/h 18.000 17.200 16.500Flow water m3/h 6,87 7,73 8,76Water pressure drop kPa 52 37 36Nominal absorbed power kW 13,1 16,0 18,4Nominal absorbed current A 27 32 35Maximum peak current A 115 120 150Electrical supply V/Hz/Ph 400/50/3+N+PEShipping weight kg 650 720 740Operating weight kg 850 920 940Sound Pressure Level (1) dB{A} 52 52 53

Model

Technical Features

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Air Conditioners

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SIAL

ATMOS

DRACO

TAURUS

VEGA

ORION RMe

ORIONVRHT

ORIONVRMC

AIRCOOLEDWATERCHILLERS

l1Twater

Cooling Performancesm_ffi_~.iZ •• ~•• iZ•• ~•• iZ•• ~•• iZ•• ~•• iZ.

5 44,6 110 40,7 12,0 39,3 12,3 37,1 13,0 339 1426 46,2 11,0 42,3 12,0 40,8 12,4 38,6 13,1 35,2 14,37 47,8 11,0 43,8 12,0 42,3 12,4 40,0 13,1 36,6 14,3

DRACO40 8 49,5 11,0 45,3 12,0 43,9 12,5 41,6 13,1 38,1 14,3

9 51,3 11,1 47,0 12,0 45,4 12,5 43,1 13,2 39,5 14,410 53,1 11,1 48,7 12,1 47,0 12,5 44,6 13,2 41,0 14,45 47,0 13,2 44,S 14,6 43,6 15,2 42,0 16,2 39,9 17,86 48,8 13,2 46,1 14,6 45,1 15,2 43,4 16,2 41,3 17,87 50,S 13,2 47,6 14,6 46,7 15,2 45,0 16,0 42,6 17,8

DRACO 4S 8 52,2 13,2 49,3 14,6 48,2 15,2 46,S 16,0 44,2 17,89 54,0 13,2 51,1 14,6 49,9 15,2 48,2 16,0 45,5 17,810 55,9 13,2 52,8 14,6 51,6 15,2 49,9 16,0 47,2 17,85 53,4 15,2 50,S 16,6 49,4 17,2 47,7 18,4 45,2 20,26 55,3 15,2 52,3 16,6 51,1 17,2 49,4 18,4 46,7 20,47 57,0 15,0 54,0 16,6 52,8 17,2 51,0 18,4 48,3 20,4

DRACO SS 8 59,1 15,0 55,9 16,6 54,7 17,2 52,8 18,4 50,0 20,49 61,2 15,0 58,0 16,6 56,6 17,2 54,7 18,4 51,7 20,410 63,5 15,0 59,9 16,6 58,5 17,2 56,6 18,4 53,4 20,4

ELEVATION COOLING CAPACITY ELECTRIC POWER[m] CORRECTION FACTOR CORRECTION FACTOR0 1 1

600 0,987 1,0101.200 0,973 1,0201.800 0,958 1,0302.400 0,943 1,040

I

ELEVATION CORRECTION FACTORCHILLER AIR TO WATER

,

Ethyleneglycol percent by weight (%)

Air Conditioners

Page 8: AIR COOLED WATER CHILLER...Air-cooled water chiller unitsfor outdoor installation, with axialfans.Theyareprojected to obtain anoiseless,efficient operation andreliable working, easyto

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~ PRESSURE HEAD PUMP GRAPHIC

Mounted insidethe frame permits spacesavingand easyinstallation, providedwith:Circulation pump: it givesto the water the pressureheadnecessaryto passthrough the hydrauliccircuit and reachthe terminals.Air bleed valve: it permits to releasethe air in the plant to obtain optimal thermal exchange.Safetyvalve: it avoidsthe working pressureexceedingover the set point.Storagetank: it servesasthermal flywheel for the plant. Polyurethaneinsulation minimizesthe heat losses.

COMPLETE HYDRAULIC KIT

Air Conditioners

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SIAL

ATMOS

DRACO

TAURUS

VEGA

ORION RMe

ORIONVRHT

ORIONVRMC

AIRCOOLEDWATERCHILLERS

Flowgridstandsfor efficient noiseprotection features in cooling,ventilation andair-conditioning technology.Thisoffersa future-oriented solution for the problem of high-performancetechnology generating disturbing noise: Flowgrid foraxialandcentrifugal fans.Thegrille on the air-inlet side drasticallyreducesthe noiseemissionsandminimisesdisturbing low frequency tones.There areoften problemswherever people and technologysharespace.Themovement of air, for example,often goeshand in handwith noise.With Flowgrid, noise-generatingdisturbancesin the fan inflow area thing of the past.The scaleof possibleenergysavings- or efficiencyenhancementand noise reduction - that can be achievedby fittingan optimal diffuser such as the Axitop on a conventional heat exchangeris substantial. For example, exchangingastandardguard grille fan for an axialfan with support grille, guard grille and Axitop diffuser makessavingsof up to 27%possiblein energyconsumptionand at the sametime up to 7.2 dB(A)lessacousticcapacity.

FLOWGRID SYSTEM

Composedby a finned coil with cooper coil and aluminum fins, with servo-controlled 3-way valve. The controllerregulates the valve position by suppling the Free Cooling coil when the climate conditions allow it. The waterconditioning iscooled by the external air decreasingthe useof the cooling circuit.TheCompressorsstart to partializetill to stop when the free cooling is activeand when the water temperature comingfrom the FCcoil iscloseto the set point.In this casewe got the complete free cooling and the water temperature control comes by means of continuousregulation of the fans rotation speed.In order to optimize spaces,capacityand noise pollution, unit dimensionscould be different by the standardmodel.

FREE COOLING KIT

Nominal flow rate m3/h 6,8 7,6 8,9Nominal head kPa 140 125 160Net static pressure pump kPa 88 88 124Absorbed electrical power kW 0,82 0,82 1,12Nominal current A 1,58 1,58 2,17Power supply V/Hz/ Ph 400j50j3+N+PEStorage volume I 200 200 200Expansion vessel 12 12 18Sa valve bar 3 3 3

Model

Technical FeaturesAir Conditioners