Ahp - Lab Manual

50
APPLIED HYDRAULICS AND P H H I I N N COLLEGE D MECHAT L L A A A.M PNEUMATICS LAB mahendran.hin N N D D U U S S T T H H A A N N E OF ENGINEERING A TECHNOLOGY DEPARTMENT OF TRONICS ENGINEERI A A B B M M A A N N U U A A L L MAHENDRAN , M.E.,PGD Assistant Professor/Mec LAB MANUAL [email protected] N N AND ING DPC., MISTE., chatronics

description

lab manual covers the experiments of applied hydraulics and pneumatics lab for Mechatronics engineering

Transcript of Ahp - Lab Manual

  • APPLIED HYDRAULICS AND PNEUMATICS LAB

    HHIINNCOLLEGE OF ENGINEERING AND

    DEPARTMENT OF

    MECHATRONICS ENGINEERING

    LLAA

    A.MAHENDRAN

    APPLIED HYDRAULICS AND PNEUMATICS LAB

    [email protected]

    NNDDUUSSTTHHAANNCOLLEGE OF ENGINEERING AND

    TECHNOLOGY

    DEPARTMENT OF

    MECHATRONICS ENGINEERING

    AABB MMAANNUUAALL

    A.MAHENDRAN, M.E.,PGDPC., MISTE.,

    Assistant Professor/Mechatronics

    LAB MANUAL

    [email protected]

    NN COLLEGE OF ENGINEERING AND

    MECHATRONICS ENGINEERING

    M.E.,PGDPC., MISTE.,

    Assistant Professor/Mechatronics

  • APPLIED HYDRAULICS AND PNEUMATICS LAB LAB MANUAL

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  • APPLIED HYDRAULICS AND PNEUMATICS LAB LAB MANUAL

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  • APPLIED HYDRAULICS AND PNEUMATICS LAB LAB MANUAL

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  • APPLIED HYDRAULICS AND PNEUMATICS LAB LAB MANUAL

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    LLIISSTT OOFF EEXXPPEERRIIMMEENNTTSS

    1. Design and Testing of Pneumatic Single and Double Cylinder actuating system

    2. Design and Testing of Two Hand operated Pneumatic Double Acting Cylinder

    (Direct Method)

    3. Design and Testing of Two Hand operated Pneumatic Double Acting Cylinder (In-

    Direct Method)

    4. Design and Testing of Pneumatic Single Acting Cylinder by two DCVs

    - Shuttle (OR) and Dual Pressure (AND) Valve

    5. Design and Testing of Pneumatic Metering-In and Metering-Out circuit

    6. Design and Testing of Pneumatic two Double Acting Cylinder Synchronization

    circuits (Cylinders connected in Series and Parallel)

    7. Design and Testing of Single Cycle operation of Pneumatic Double Acting Cylinder

    8. Design and Testing of Multi-Cycle operation of Pneumatic Double Acting Cylinder

    9. Design and Testing of two Pneumatic Double Acting Cylinder Sequencing circuit

    (A+ B+ B- A-)

    10. Design and Testing of Single acting cylinder reciprocating system using Electro-

    Pneumatics

    11. Design and Testing of Double acting cylinder reciprocating system using Electro-

    Pneumatics

    12. Design and testing of Hydraulic single and double acting cylinder reciprocating

    system using fluid power simulation software

    13. Design and testing of Hydraulic cylinder synchronization system using fluid

    power simulation software

    14. Design and testing of Hydraulic bi-directional and semi-rotary motor system

    fluid power simulation software

    15. Design and testing of Hydraulic cylinder sequencing system using fluid power

    simulation software

    16. Design and testing of Electro-Hydraulic cylinder reciprocating system

    17. Design and testing of Electro-Hydraulic Bi-directional Motor system

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    Ex.No.: DESIGN AND TESTING OF

    PNEUMATIC SINGLE AND DOUBLE ACTING CYLINDER ACTUATION SYSTEM 01

    AIM

    To Design and Test Pneumatic Single and Double Cylinder actuating

    system

    COMPONENTS REQUIRED

    Compressor FRL unit

    Single acting cylinder Double acting cylinder

    5/2 way Lever operated DCV with detent

    3/2 way PB operated DCV with spring return

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus the pneumatic single and double acting cylinder systems with

    appropriate control are designed and their operation is observed.

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    Ex.No.: DESIGN AND TESTING OF

    TWO HAND OPERATED PNEUMATIC DOUBLE ACTING CYLINDER (DIRECT METHOD) 02

    AIM

    To Design and Test Two Hand operated Pneumatic Double Acting

    Cylinder using Direct Method

    COMPONENTS REQUIRED

    Compressor FRL unit

    Double acting cylinder

    3/2 way PB operated DCV with spring return 2 No.

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus Two Hand operated Pneumatic Double Acting Cylinder

    using Direct Method is Designed and Tested.

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    Ex.No.: DESIGN AND TESTING OF

    TWO HAND OPERATED PNEUMATIC DOUBLE ACTING CYLINDER (IN-DIRECT METHOD) 03

    AIM

    To Design and Test Two Hand operated Pneumatic Double Acting

    Cylinder using In-Direct Method

    COMPONENTS REQUIRED

    Compressor FRL unit

    Double acting cylinder

    Double External Air Pilot operated 5/2 way DCV

    3/2 way PB operated DCV with spring return 2 No.

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus Two Hand operated Pneumatic Double Acting Cylinder

    using In-Direct Method is Designed and Tested

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    Ex.No.: DESIGN AND TESTING OF PNEUMATIC

    SINGLE ACTING CYLINDER USING SHUTTLE (OR) AND DUAL PRESSURE (AND) VALVE 04

    AIM

    To Design and Test Pneumatic Single Acting Cylinder using Shuttle

    (OR) and Dual Pressure (AND) Valve

    COMPONENTS REQUIRED

    Compressor FRL unit

    Single acting cylinder

    Shuttle (OR) Valve and Dual Pressure (AND) Valve

    3/2 way PB operated DCV with spring return 2 No.

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus the Pneumatic Single Acting Cylinder using Shuttle (OR)

    and Dual Pressure (AND) Valve is Designed and Tested.

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    Ex.No.: DESIGN AND TESTING OF

    PNEUMATIC METERING-IN AND METERING-OUT CIRCUIT 05

    AIM

    To Design and Testing of Pneumatic Metering-In and Metering-Out

    circuit

    COMPONENTS REQUIRED

    Compressor FRL unit

    Double acting cylinder

    5/2 way Lever operated DCV with detent

    Flow control valve

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus Pneumatic Metering-In and Metering-Out circuit is

    Designed and Tested.

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    Ex.No.: DESIGN AND TESTING OF

    TWO PNEUMATIC DOUBLE ACTING CYLINDER SYNCHRONIZATION CIRCUITS 06

    AIM

    To Design and Testing of two Pneumatic Double Acting Cylinder

    Synchronization circuits (Cylinders connected in Series and Parallel)

    COMPONENTS REQUIRED

    Compressor FRL unit

    Double acting cylinder 2 No.

    5/2 way Lever operated DCV with detent

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus two Pneumatic Double Acting Cylinder Synchronization

    circuits (Cylinders connected in Series and Parallel) are Designed and

    Tested.

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    Ex.No.: DESIGN AND TESTING OF

    SINGLE CYCLE OPERATION OF PNEUMATIC DOUBLE ACTING CYLINDER 07

    AIM

    To Design and Testing of Single Cycle operation of Pneumatic Double

    Acting Cylinder

    COMPONENTS REQUIRED

    Compressor FRL unit

    Double acting cylinder

    5/2 way Lever operated DCV

    Double External Air Pilot operated 5/2 way DCV

    Roller operated 3/2 way DCV with spring return

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus Single Cycle operation of Pneumatic Double Acting Cylinder is

    Designed and Tested.

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    Ex.No.: DESIGN AND TESTING OF

    MULTI CYCLE OPERATION OF PNEUMATIC DOUBLE ACTING CYLINDER 08

    AIM

    To Design and Testing of Multi-Cycle operation of Pneumatic Double

    Acting Cylinder

    COMPONENTS REQUIRED

    Compressor FRL unit

    Double acting cylinder

    5/2 way Lever operated DCV

    Double External Air Pilot operated 5/2 way DCV

    Roller operated 3/2 way DCV with spring return

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus Multi Cycle operation of Pneumatic Double Acting Cylinder is

    Designed and Tested.

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    Ex.No.: DESIGN AND TESTING OF

    PNEUMATIC SEQUENCING CIRCUIT 09

    AIM

    To Design and Testing of Pneumatic Sequencing circuit (A+ B+ B- A-)

    COMPONENTS REQUIRED

    Compressor FRL unit

    Double acting cylinder

    5/2 way Lever operated DCV

    Double External Air Pilot operated 5/2 way DCV

    Roller operated 3/2 way DCV with spring return

    Junction box with slider valve

    Tubes and connectors

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection as per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to the

    system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL units

    regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Observe the operation of the system by actuating appropriate valves

    and controls

    RESULT

    Thus Pneumatic Sequencing circuit is designed and tested.

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    Ex.No.: DESIGN AND TESTING OF

    SINGLE ACTING CYLINDER USING ELECTRO PNEUMATICS 10

    AIM

    To Design and Test Single acting cylinder reciprocating system

    using Electro-Pneumatics

    APPARATUS

    Compressor

    Single acting cylinder

    FRL unit

    Single solenoid operated 5/2 way DCV

    PB and selector switch controls

    Relay box and SMPS

    Junction box with slider valve

    Tubes, connectors and cables

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection (both pneumatic and electrical) as

    per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to

    the system

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    5. Regulate and set the required pressure (3 - 5 bar) using FRL

    units regulator

    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Turn ON the SMPS and allow the 24V dc to pass through the

    system

    8. Observe the operation of the system by actuating appropriate

    solenoids.

    RESULT

    Thus the single acting cylinder reciprocating system using

    Electro-Pneumatics is designed and tested.

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    Ex.No.: DESIGN AND TESTING OF

    DOUBLE ACTING CYLINDER USING

    ELECTRO PNEUMATICS 11

    AIM

    To Design and Test Double acting cylinder reciprocating system

    using Electro-Pneumatics

    APPARATUS

    Compressor

    Double acting cylinder

    FRL unit

    Double solenoid operated 5/2 way DCV

    PB and selector switch controls

    Relay box and SMPS

    Junction box with slider valve

    Tubes, connectors and cables

    PROCEDURE

    1. RUN the compressor and store the pressurized air in the receiver

    tank

    2. Connect the FRL unit inlet to the tank outlet

    3. Make the circuit connection (both pneumatic and electrical) as

    per the diagram

    4. Turn ON the tank outlet valve and receive the pressurized air to

    the system

    5. Regulate and set the required pressure (3 - 5 bar) using FRL

    units regulator

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    6. Operate the slide valve of the junction and allow the air into the

    system

    7. Turn ON the SMPS and allow the 24V dc to pass through the

    system

    8. Observe the operation of the system by actuating appropriate

    solenoids.

    RESULT

    Thus the double acting cylinder reciprocating system using

    Electro-Pneumatics is designed and tested.

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    Ex. No.: DDEESSIIGGNN AANNDD TTEESSTTIINNGG OOFF

    HHYYDDRRAAUULLIICC SSIINNGGLLEE AANNDD DDOOUUBBLLEE CCYYLLIINNDDEERRSS

    UUSSIINNGG SSIIMMUULLAATTIIOONN SSOOFFTTWWAARREE 12

    AIM

    To design and test the Hydraulic single and double acting

    cylinder reciprocating system using fluid power simulation software

    COMPONENTS REQUIRED

    Simulation Software (Automation Studio / AUTOMSIM)

    PC with power supply

    PROCEDURE

    1. Turn on the system and enter into software.

    2. Open New file and save the same in appropriate location

    3. Start designing the circuit using Hydraulic section

    4. Use respective valves, actuators, fluid conditioners, power

    circuits etc., while designing

    5. Save the file again after completion of circuit design

    6. Go to online simulation mode and test the circuit for its

    operation

    7. Quit simulation mode and close the file

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    RESULT

    Thus by using Fluid Power simulation software Hydraulic single

    and double acting cylinder reciprocating system designed and tested.

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    Ex. No.: DDEESSIIGGNN AANNDD TTEESSTTIINNGG OOFF

    HHYYDDRRAAUULLIICC CCYYLLIINNDDEERR SSYYNNCCHHRROONNIIZZAATTIIOONN

    CCIIRRCCUUIITT UUSSIINNGG SSIIMMUULLAATTIIOONN SSOOFFTTWWAARREE 13

    AIM

    To design and test the Hydraulic cylinder synchronization

    system using fluid power simulation software

    COMPONENTS REQUIRED

    Simulation Software (Automation Studio / AUTOMSIM)

    PC with power supply

    PROCEDURE

    1. Turn on the system and enter into software.

    2. Open New file and save the same in appropriate location

    3. Start designing the circuit using Hydraulic section

    4. Use respective valves, actuators, fluid conditioners, power

    circuits etc., while designing

    5. Save the file again after completion of circuit design

    6. Go to online simulation mode and test the circuit for its

    operation

    7. Quit simulation mode and close the file

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    RESULT

    Thus by using Fluid Power simulation software Hydraulic

    cylinder sequencing system designed and tested.

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    Ex. No.: DDEESSIIGGNN AANNDD TTEESSTTIINNGG OOFF HHYYDDRRAAUULLIICC

    BBII--DDIIRREECCTTIIOONNAALL AANNDD SSEEMMII RROOTTAARRYY MMOOTTOORR

    SSYYSSTTEEMM UUSSIINNGG SSIIMMUULLAATTIIOONN SSOOFFTTWWAARREE 14

    AIM

    To design and test the Hydraulic bi-directional and semi-rotary

    motor system fluid power simulation software

    COMPONENTS REQUIRED

    Simulation Software (Automation Studio / AUTOMSIM)

    PC with power supply

    PROCEDURE

    1. Turn on the system and enter into software.

    2. Open New file and save the same in appropriate location

    3. Start designing the circuit using Hydraulic section

    4. Use respective valves, actuators, fluid conditioners, power

    circuits etc., while designing

    5. Save the file again after completion of circuit design

    6. Go to online simulation mode and test the circuit for its

    operation

    7. Quit simulation mode and close the file

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    RESULT

    Thus by using Fluid Power simulation software Hydraulic bi-

    directional and semi-rotary motor system designed and tested.

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    Ex. No.: DDEESSIIGGNN AANNDD TTEESSTTIINNGG OOFF

    HHYYDDRRAAUULLIICC CCYYLLIINNDDEERR SSEEQQUUEENNCCIINNGG CCIIRRCCUUIITT

    UUSSIINNGG SSIIMMUULLAATTIIOONN SSOOFFTTWWAARREE 15

    AIM

    To design and test the Hydraulic cylinder sequencing system

    using fluid power simulation software

    COMPONENTS REQUIRED

    Simulation Software (Automation Studio / AUTOMSIM)

    PC with power supply

    PROCEDURE

    1. Turn on the system and enter into software.

    2. Open New file and save the same in appropriate location

    3. Start designing the circuit using Hydraulic section

    4. Use respective valves, actuators, fluid conditioners, power

    circuits etc., while designing

    5. Save the file again after completion of circuit design

    6. Go to online simulation mode and test the circuit for its

    operation

    7. Quit simulation mode and close the file

    RESULT

    Thus by using Fluid Power simulation software Hydraulic

    cylinder sequencing system designed and tested.

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    Ex. No.: DDEESSIIGGNN AANNDD TTEESSTTIINNGG OOFF

    EELLEECCTTRROO--HHYYDDRRAAUULLIICC DDOOUUBBLLEE AACCTTIINNGG

    CCYYLLIINNDDEERR RREECCIIPPRROOCCAATTIINNGG SSYYSSTTEEMM 16

    AIM

    To design and test the Electro-Hydraulic cylinder reciprocating

    system

    COMPONENTS REQUIRED

    Hydraulic double acting cylinder

    Solenoid operation 4/3 way DCV

    Electrical driver unit

    Power Pack ( Reservoir, Filter, Pump, Pressure regulator

    etc.,)

    PROCEDURE

    1. Make the connections both hydraulic and electrical as per the

    circuit design

    2. Turn ON the controls to pump the oil from reservoir to flow

    across the circuit.

    3. The double solenoid operated spring centered 4/3 way DCV is

    operated which allows the oil to flow across the circuit in one

    direction.

    4. Then the respective push button is operated to actuate the

    solenoid operated DCV

    5. Observe the direction of cylinder, changes with respect to the

    change in solenoid actuation

    RESULT

    Thus the Electro-Hydraulic cylinder reciprocating system is

    designed and tested.

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    Ex. No.: DDEESSIIGGNN AANNDD TTEESSTTIINNGG OOFF

    EELLEECCTTRROO -- HHYYDDRRAAUULLIICC BBIIDDIIRREECCTTIIOONNAALL

    MMOOTTOORR SSYYSSTTEEMM 17

    AIM

    To design and test the Electro-Hydraulic bidirectional motor

    system

    COMPONENTS REQUIRED

    Hydraulic Bidirectional Motor

    Solenoid operation 4/3 way DCV

    Electrical driver unit

    Power Pack ( Reservoir, Filter, Pump, Pressure regulator

    etc.,)

    PROCEDURE

    1. Make the connections both hydraulic and electrical as per the

    circuit design

    2. Turn ON the controls to pump the oil from reservoir to flow

    across the circuit.

    3. The double solenoid operated spring centered 4/3 way DCV is

    operated which allows the oil to flow across the circuit in one

    direction.

    4. Then the respective push button is operated to actuate the

    solenoid operated DCV

    5. Observe the direction of cylinder, changes with respect to the

    change in solenoid actuation

    RESULT

    Thus the Electro-Hydraulic bidirectional motor system is

    designed and tested.