Agricultural Water Pumping Systems - Mono Pumps
12
Agricultural Water Pumping Systems
Transcript of Agricultural Water Pumping Systems - Mono Pumps
AgriculturalWater Pumping Systems
• Idealfordrawingwaterfromwells,dams,creeksorshallowbores
• Thematerialsofconstructionprovideahighresistancetoalkalis,organicchemicals,oils,septiceffluentsanddomesticorindustrialwaste.
• TheCPBrineInjectionunitformeatcuringcanbefoundinnearlyeverybutchersshopinthecountry.
• ThegentlepumpingactionmakestheCPrangeafavouriteinwineriesforwinetransferduties.
CP Pump
Feature Benefit
Single mechanical seal Low maintenance
Self priming up to 6m High suction lifts
Tough engineered grade acetal co-polymer plastic housing Long lasting, low replacement costs
Stainless steel internal rotating parts Corrosion free, long life
Close coupled drive arrangement Compact in size
Simple and easy to maintain Low maintenance
Integral mounting bracket Ease of installation
Tropical proof motor as standard Can be installed outside
BSP threaded port connections Ease of installation
Stainless steel fasteners Long Life
Bareshaft options Optional drive selections
Features & Benefits
Capacity up to 2.08 lps
Heads up to 28m
Motor Options 240v and 415v
Maximum Speed 1450 rpm
Typical applications include:
• Milk• Honey• Food colour• Fruit juice• Wine• Detergents• Mustard• Domestic water supply• Septic effluent• Brine injection for meat curing• Oily water• Molasses transfer stock feed
The Great Little All Rounder
CloseCoupledPump MolassesFeedPump BrineInjectionUnit ShallowBore
HEAD IN TOTAL METRES
LITR
ES
PE
R S
EC
ON
D
2.50
2.00
1.50
1.00
0.50
0
0 16 33 49 66 82 92HEAD IN TOTAL FEET
GA
LLO
NS
PE
R H
OU
R
1800
1600
1400
1200
1000
800
600
400
200
00 5 10 15 20 25 28
*For pressures above 28 metrescontact Mono Pumps Technical.
CP1600
CP800
CP25
CP11
Complete Packaged Systems:ASP Range Surface Pump
• Stainlesssteelwearresistantrotorwithhardchromeplatingandstainlesssteelshaftforcorrosion-freelonglife
• TitaniumTuffFlexishaft®forimprovedstrength,corrosionresistanceandashorterpump
• TheMonoASPhasexcellentselfprimingandsuctioncapabilities
• Energysavingefficientpumpdesign.TheMonoASPMotorotor®getsthemostoutofanypowerbill
Diesel:AvailablewitheitherYanmarorKubotadieselmotors.
Petrol:Hondapetrolmotor.
Electric:240V/480V-1phase415V-3Phase
Package Includes:• Pump
• Motor
• Clutch
• Belt&Pulleys
• GalvanisedBase
• SafetyGuard
Secure SealsSimple,singlemechanicalseal.
Turbulence Stops HereHighcapacitydischargechamberforsmoothflow.
4-Way deliveryispossible-left,right,upordowntosuityourconnections.
Stainless Steel BarrelCorrosionresistantforlongerlife.
Titanium Flexishaft StrengthEliminatescouplingwear,frictionandcorrosion.
Rotor & StatorThesecapsulesofwaterspiralsmoothlythroughyourMonoASPasthestainlesssteelrotorgentlyrevolvesagainsttherubberstator.
Close Coupled MotorEffectivelyonemovingpartfrommotortorotorformaximumenergyefficiency,strengthandsimplicity.
Positive Drive ShaftHighquality,robust,keyeddriveforpositivepowertransmission.
Bearing HousingIndustrialstrengthbearingsareeasytogetatandmaintain.
Features
• Sand, Silt Tolerant • Easy Priming • Long Delivery • Consistent Flow vs Head • Shallow Wells
Applications include: • Tank Filling • Stock Watering • Dam Water • Creek Water • Shallow Wells
Performance Data
LITR
ES
PE
R S
EC
ON
D
2.5
2.0
1.5
1.0
0.5
2000
1600
1200
800
400 GA
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NS
PE
R H
OU
R
HEAD IN TOTAL METRES
ASP420MR4
ASP320MR4
ASP510MR4
ASP410MR4
ASP310MR40
0 20 40 60 80 100 120
LITR
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PE
R S
EC
ON
D800
600
400
200 GA
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NS
PE
R H
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HEAD IN TOTAL METRES0 20 40 60 80 100 120
1.00
0.75
0.50
0.25
ASP410MR6
ASP320MR6ASP310MR6
4 POLE - 1450 rpm 6 POLE - 960 rpm
520
610 620
440
510
420410
320310
GA
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PE
R H
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LITR
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PE
R S
EC
ON
D
4.5
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
HEAD IN TOTAL METRES0 20 40 60 80 100 120 140 160 180 200 220 240
3600
3200
2800
2400
2000
1600
1200
800
400
0
Features & Benefits
Capacity 0.33 to 14 lps
Heads up to 300 m
Typical applications include:
• Tank filling • Stock watering • Sprinklers • Long distance water transfer
Choose your drive:
AGM Range Longhaul Surface Pumps• Rugged,highcapacitypumpswithheavydutybearinghousings
• Stainlesssteelwearresistantrotorwithhardchromeplatingand
stainlesssteelshaftforcorrosion-freelonglife
• TheLonghaul'shighefficiencymeanslowrunningcosts
• Simpleconstructionworkswithinaforgivingrangeoftolerances,
maintainingreliability,performanceandefficiency
• Strengthtowithstandhighheadsandlongpumpinghours
decadeafterdecade
• Controltheflowandspeedofyourpumpbysimplychangingthe
pulleysize
Diesel:Thelow-revspumpingcapacityoftheLonghaulwilldelivermaximumwaterforleastfuel
Petrol:Throttleoutformorewater.Throttleinforlowerspeedandlowervolume.Itisthatsimple
Bareshaft:Thestraightforwardpulleydriveletsyouattachtowhateverdriveyouhaveavailable
Electric:Valueoutofyourpowerbill.Longhaulwillpushwaterevenwhenturningslowly-anadvantageforthosewithfluctuatingpowersupply
Gland PackingAGMmodelshaverobustglandpackingrings.
4-Way deliveryIspossible-left,right,upordowntosuityourconnections.
Rotor & StatorThesecapsulesofwaterspiralsmoothlythroughyourMonoLonghaulasthestainlesssteelrotorgentlyrevolvesagainsttherubberstator.
Positive Drive ShaftHighquality,robust,keyeddriveforpositivepowertransmission.
Easy Bearing MaintenanceIndustrialstrengthbearingsareeasytogetatandmaintain.
Stainless Steel FlexishaftFormsonemovingpartwiththerotortoeliminatecouplingwear,frictionandcorrosion.
Performance Data
Petrol Diesel Electric
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
820
740A
640 650A
720A
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300HEAD IN TOTAL METRES
LITR
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PE
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EC
ON
D
11000
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
GA
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PE
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• Idealforpumpingfromborescontainingironoxides
• Cheapertorun
• Highhead...Lesshorsepower
• Stainlesssteel
• Abrasionresistance
• Simpleconstruction
• Justonemovingpartdoesallthepumping
• Easytorepair
• Rotor/statorselfcleaningandensuresnoalgaeoroxidedeposits...Nocloggedpumpimpellers
• Morepumpforyourmoney
More Flow at Higher Heads
TheMonosystemdoesn’tjustspinwateralong.Itpushesencapsulatedwaterwithpositiveforce,sothatamplevolumeismaintainedathighheads.
More Water, Lower Energy Bills
MonoSubrotorpumpswastetheleastpossibleenergyoninternalfriction,especiallycomparedtomulti-stageandjetpumps.
Easy Maintenance
Unlikecentrifugalpumps,theSubrotorhasonlyonemovingpumppart-therotor.Itscompanion,therubberstatorisalsoveryresistanttowearandcaneasilybereplacedwithjustawrench.
Self Cleaning
Therotorsweepsthefullsurfaceoftherubberstatoreveryturn.Itisimpossibleforgrowthorironoxidedepositsetc.todeveloponthesurface.“Nocloggedpumpimpellers”.
Chrome Plated Rotor
Monochromeplated,stainlessrotorsareupto4timesharderthanthestainlessyoufindincentrifugalpumps.
Foot Valve
Designedspecificallytopreventleakageandlossofpipelinewater,withminimumrestrictiontothepumpoutlet.Includesananti-rotationpintoeliminatespindlewear.
Rotor / Stator
TheMonoPumprotorandstatoroptimisesabrasionresistancethroughin-housemanufacturingandstringentqualitycontrolprocedures.
Therotorformandlowinterferenceresultsinexcellenthydraulicperformanceandreducedbreakouttorque.
Flexishaft
TheflexishaftismanufacturedfromtoughenedmaterialsusingaspecificMonoprocessandiscoveredbychemicallyinert,abrasionresistantcoating.
Stabilisers
AuniqueMonodevelopmenttocentralisethepumpelementwhileeliminatingvibration.
Motor Coupling
Sealsflexishaftconnectionwhilstallowingeasyremovalfrommotorduringmaintenance.
Motor
Standard2pole100mm(4”)fullysubmersiblemotor.Availableinsingleorthreephasepower.
Subrotor® Submersible Pump
TheMono®Subrotorpumpoffersthefirstrealalternativetomulti-stagecentrifugalboreholepumps.
Unliketheconventionalboreholepumpwhichusescentrifugalforceastheenergytomovethewater,theMonoSubrotorusestheprogressingcavityrotor/statorprincipletodrawwaterupthroughit.
Whenthehardchromeplatedrotorfitsinsidetherubberstatorthetwocomponentstouchandformasealbead,behindwhichasealedcapsuleisformed,whichmovesfromthesuctionsidetothedischargeofthepumpastherotorrotatesinsidethestator.Theliquidwithinthecapsuleisdeliveredsopositivelythatthepumpiscapableofveryhighpressure.
TheMonopumpingprinciplewasinventedinthe1930's,andhascontinuedtobedevelopedandrefinedtomeettheincreasingneedsoftheworld’spumpingindustries.
Theprogressingcavityprincipleisoneofthemostefficientandreliablemethodsofpumpingwaterever.Thedesignprincipleensuresthatthepumpsarealsoextremelyreliable,particularlyonboreholewaterwithasiltorironoxidecontent.
Subrotor Pumping System Controller
Diagnostic indicator lights:
• Power • Running • Timer • Cool down • Low voltage • Float switch
Increased protection: • Under voltage • Over current • IP66 enclosure
Increased functionality:
• Float switch input - bore probe • Run timer • Count down timer
LIT
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SE
CO
ND
2.5
2.0
1.5
1.0
0.5
0.0
SUBROTOR PRESELECTION CURVE
0 25 50 75 100 125 150HEAD IN TOTAL METRES
1800
1600
1400
1200
1000
800
600
400
200
0
GA
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PE
R H
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SM022
SM042
SM062
SM102SM151
SM101
SM061
SM041
SERIES
25050050080080012501800
PART ORDER
NUMBER
SM022SM041SM042SM061SM062SM101SM151
POWERkW
0.750.751.501.102.201.502.20
HP
1.01.02.01.53.02.03.0
Specify single or three phase when ordering.
Lineshaft Borehole Pump
TheMonoBoreholepumpistheessenceofsimplicityindesign.
•Thesimplepositivedisplacement,Monodesignedrotorandstatorareimmersedbelowdraw-downlevelintheboreorwell.Themotoranddriveheadarelocatedatgroundlevelforeasyinspection,maintenanceandinstallation.Suitableforalltypesofundergroundwaters-whethersandorsilt,brackishorcorrosive
•Stainlesssteelshaftingandcolumnisavailableforbrackishapplications
•Specialpurposecorrosivewaterpumpsareavailableforspecialapplications
•Availablewithaquartertwistdriveheadorwherespaceisanissue,rightangledrivehead
Features & Benefits
Capacity 14 lps
Heads up to 300 m
Motor Options Petrol, Diesel, Electric or PTO
Typical applications include:
• Stock watering • Village water supply • Irrigation • Tank / Dam filling
820
740A
640
650A
440
720A
620610
520510
420320
810
620A 640A
1000
0
2000
3000
4000
5000
6000
7000
8000
9000
10000
11000
LIT
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ND
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
BOREHOLE PRESELECTION CURVE
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300HEAD IN TOTAL METRES
GA
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PE
R H
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Combined Discharge & Drive Head
Dischargeheadsarecompact,robustandweatherproof.Allfeaturegreaselubricatedpre-packedorsealedbearings.Twodesignsareavailable-VerticalshaftmodelsforelectricorquartertwistdieseldriveandrightangleforPTOorcompactsidemountdiesel.
Column
Columnsareavailablein3metrelengthsmanufacturedfromheavydutygalvanisedpipe.ConnectionisbyMono'sexclusiveprecisionparallelthreadsproducingastrongwatertightjoint.
Patented Bobbin or Spider Bearings
Simple,efficientandaboveall,longwearing,evenunderabrasiveconditions.Shortbobbinbearingshaftsmadeofstainlesssteelruninbobbinstototallyeliminatewearonthemaindriveshaft.
Drive Shaft
Driveshaftissuppliedinequivalentlengthswithrolledthreadsformaximumtorquetransmission.Youhavetheoptionofcarbonsteelorstainlesssteelshaftingdependingonthequalityofwater.
Column Stabilizers
AuniqueMonodevelopment.Suppliedtosupportthedischargecolumninrelationtotheborecasing,thuseliminatingvibrationandensuringthedischargecolumnisalwaysaccuratelycentered.
Rotor / Stator Pumping Element
PerfectedaftermanyyearsofMonoworldwidedevelopmentandresearch.
Strainer with Foot Valve
Designedspecificallytoensureefficientlubricationofthecolumntopreventleakageandlossofpipelinewaterwithminimumrestrictiontothepumpinlet.
Mono Heavy Duty Column
Mono Heavy Duty Column is thick enough for parallel threads. We carefully machine the ends for a face to face connection. When you screw these faces together, you keep water out and many more threads working for you.
Ordinary column in medium weights pipe required taper threads. These may seal well when new, but vibration can cause water and corrosion to enter. If these few turns of thread give way, what happens to your pump?
NOTE: Safety guards have been removed for display purposes. Mono Pumps supply and recommend safety guards be used on all vee-belt drive arrangements.
Producedonrecycledpaper
©MonoPumpsLimitedMay2011Literaturereference:ART04-15
PublishedinformationotherthanthatmarkedCERTIFIEDdoesnotextendanywarrantyorrepresentation,expressedorimplied,regardingtheseproducts.AnysuchwarrantiesorothertermsandconditionsofsalesandproductsshallbeinaccordancewithMonoPumpsLimitedstandardtermsandconditionsofsale,availableonrequest.
Mono®isaregisteredtrademarkofMonoPumpsLtd.
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T. +33 3 29 94 26 88 E. [email protected]
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