AGR Field Operations Presentation
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Transcript of AGR Field Operations Presentation
Field OperationsField Operations
Field Operations offers a variety of valuable products and services needed for managing the inspection, operation and maintenance of oil & gas wells and associated infrastructures through the entire life of the field.
Field Operations consists of a group of more than 850 Field Operations consists of a group of more than 850 experts within the fields of engineering, inspection management, maintenance management, management of technical integrity, operations and subsea inspection.
We offer state-of-the art software and hardware to ensure cost effective use of resources whilst upholding ensure cost effective use of resources whilst upholding
structural integrity and production levels.
Field OperationsStrong global
provider
2007
2008 – 2010
Markets:Markets:2007
2008 – 2010
Markets:
International presence
2004 - 2005
2006
Markets:• Norway (NCS)Markets:• Norway (NCS)
Markets:• Norway (NCS)• Sweden• Canada
UK
Markets:• Norway (NCS)• Sweden• Canada
UK
• Norway (NCS)• Sweden• Canada• UK• Americas• Asia Pacific
• Norway (NCS)• Sweden• Canada• UK• Americas• Asia Pacific
2004 - 2005
2006
Markets:• Norway (NCS)
Markets:• Norway (NCS)• Sweden• Canada
UK
• Norway (NCS)• Sweden• Canada• UK• Americas• Asia Pacific
Providing localniche services
1998 - 2003
Markets:• Norway (NCS)Markets:• Norway (NCS)
Markets:• Norway (NCS)• Limited international
activity
Clients:
Markets:• Norway (NCS)• Limited international
activity
Clients:
y ( )• Canada• UK
Clients:Large operatorsRig operators
y ( )• Canada• UK
Clients:Large operatorsRig operators
• UK• Americas• Asia Pacific
(KL & Australia)
Clients:
• UK• Americas• Asia Pacific
(KL & Australia)
Clients:
• Asia Pacific
Clients:Large operatorsRig operatorsFPSO operators
• Asia Pacific
Clients:Large operatorsRig operatorsFPSO operators
1998 - 2003
Markets:• Norway (NCS)
Markets:• Norway (NCS)• Limited international
activity
Clients:
y ( )• Canada• UK
Clients:Large operatorsRig operators
• UK• Americas• Asia Pacific
(KL & Australia)
Clients:
• Asia Pacific
Clients:Large operatorsRig operatorsFPSO operators
Clients:Large operators
Employees:40-70
Clients:Large operators
Employees:40-70
Clients:Large operators
Employees:70-160
Clients:Large operators
Employees:70-160
Rig operatorsFPSO operators
Employees:160-250
Rig operatorsFPSO operators
Employees:160-250
Large operatorsRig operatorsFPSO operatorsNuclear Industry”Non-operating”Operators
Large operatorsRig operatorsFPSO operatorsNuclear Industry”Non-operating”Operators
Nuclear Industry”Non-operating”Operators
Employees:850
Nuclear Industry”Non-operating”Operators
Employees:850
Clients:Large operators
Employees:40-70
Clients:Large operators
Employees:70-160
Rig operatorsFPSO operators
Employees:160-250
Large operatorsRig operatorsFPSO operatorsNuclear Industry”Non-operating”Operators
Nuclear Industry”Non-operating”Operators
Employees:850Operators
Employees:250-350
Operators
Employees:250-350
850850Operators
Employees:250-350
850
Global providerGlobal provider
Darwin
Perth
Melbourne
Our global servicesProduct Lines
Inspection & Integrity services
Inspection & Integrity services
Maintenance managementMaintenance management
Operations & MaintenenceOperations & Maintenence
Project management & Engineering
Project management & Engineering Subsea servicesSubsea services Alternative energyAlternative energy
AGR Field Operations Servicesp
Maintenance Maintenance Inspection & Inspection & Alternative Alternative Operations & Operations & Project
M t & Project
M t & S b S iS b S iMaintenance ManagementMaintenance Management
Inspection & Integrity Services
Inspection & Integrity Services
Alternative Energy
Alternative Energy
Operations & MaintenanceOperations & Maintenance
Management & Engineering
Management & Engineering
Subsea ServicesSubsea Services
• Commissioning • Project FEED • Subsea production• Maintenance philosophy • Carbon capture and storage • Leading ultrasonic Commissioning • Safety case• Regulatory compliance• Site specific IMS• Facility operations• Maintenance Management• Campaign maintenance• Shut-downs and startups• Risk analysis
Project FEED• Well design• Drilling and completions• Subsea production systems• FPSO and Marine• Mooring systems• Off-take systems• Production facilities• Pipelines and structures
Subsea production• Pipeline and hoses• Control systems• Design and specification• Procurement / FAT / SIT• Installation and
commissioning• Operations and maintenance• Inspection and repair
Maintenance philosophy• Maintenance concepts• Risk evaluations• Criticality assessments• Preventive maintenance
programs• Corrective maintenance
programs• Failure analysis
Carbon capture and storage (CCS)
FEEDExploration & AppraisalSurface facilities engineeringInstallationOperations & maintenance
• Renewable Energy
Leading ultrasonic technologies
• Unparalleled resolution• Unique propulsion systems• Internal inspection
10,000 m length capabilityRange 6/8” to 52”+ diameter Risk analysis
• HSEQ management• Training• Document control• Procurement and logistics• NOPSA “nominated
operator”
Pipelines and structures• Process engineering• Flow assurance• Modifications to facilities• Engineering change
management• Tailored engineering
solutions
Inspection and repair• Workovers• Intervention• Abandonment• Dedicated subsea workshop• Equipment rental• NORM management
Failure analysis• Condition Based Monitoring• Asset / inventory
management• Performance monitoring• Corrosion Management –
SOLV• Surface treatment programs• Insulation
Renewable EnergyWave powerGeothermal
• Alternate FuelsBoutique LNG
• Energy Management Consultancy
Coal mine degassingUnderground storage &
diameter• External inspection –
NEPTUNEOperating range to 6000m depthFlexible flowline capability
• Pigging services• Pipe Scan / Weld Scan
reportsInsulation• Technical safety
Underground storage & peaking
reports• Integrity audits• Risk Based Inspections• Remaining life assessments
Field Operations – Building Blocks
O&M
CMMS
Technical Integrity
CMMS
Project Mgmt.
Engineering Subsea
SafetyCase IMS HSEQ
Phased Array
Integrity
IntegrityIntegrity
The prime objective of our integrity management is to assure the integrity ofprocess equipment and structures in the safest manner - avoiding unplannedShutdowns or damages to personnel or environment. g p
Our capabilities in this area are:
I t it M t S i• Integrity Management Services
• Inspections Services
• Pipeline Inspection
• Inspection Product Development
Integrity Management ServicesIntegrity Management Services
• Identification of potential degradation mechanisms and estimates of rates
• Corrosion Risk Assessment in support of integrity management services
• Failure analysisFailure analysis
• Fatigue and Remaining Life Assessments
• Fitness for Service Assessments
• Risk assessment for pressure equipment, structures and machinery (RBI)machinery (RBI)
• Evaluation of inspection results and risk re-assessment post inspection
Inspection ServicesInspection Services
Phased Array• In service rig inspection
• Standard NDT inspection
• Special NDT Inspection
• Crane & lifting authority
• Laboratory services
AGR Technology designAGR Technology design
Ultrasonic Technologies• Combined experience of decades within Ultrasonic Technologies
Phased Array
pthe NDT, electronics and software industries.
• Leading-edge ultrasonic instruments that g ginclude the TD Handy-Scan ®, TD Focus-Scan ® and the remarkably successful miniature TD Pocket-Scan ® system.
• The Windows© XP based software is common to all AGR instruments with the result that existing users will be quite at home with the AGR product range and new p gusers will find it’s operation easy to master.
• All AGR products can be used to perform a wide range of code compliant inspections g p pas well as bespoke procedures for special applications.
Pipeline Inspection
• A range of tethered tools allows pre-cleaning followed by detailed
pe e spect o
A range of tethered tools allows pre cleaning followed by detailed weld examination and corrosion mapping.
• Risers, caissons and pipelines covering the full range of tubular diametersdiameters.
• External attachment fillet welds can also be examined for toe cracking.
Pipe intruder – Self propelling bi directional crawler
AGR NeptuneAGR Neptune
NeptuneNeptune
Phased Array• First high resolution ROV assisted ultrasonic pipe and weld inspection solution Subsea.
• Deployment by small inspection class ROVs.
h ll ll h h l• The system will allow high resolution inspection, normally associated with significant DSV hire, to become routine ROV inspection at some 30% of traditional cost.
• The quality of the ROV gathered data permits fracture mechanic analysis and remaining life assessment to be carried out throughout the
ith t i i di f t year without compromising diver safety.
• Operating depth, historically restricted by analogue technology, has been extended f t t kil tfrom metres to kilometres.
Phased Array
Maintenance Management
Maintenance ManagementMaintenance ManagementThe SOLV Concept
Corrosion management is carried using our unique in-house developed concept
Documented cost savings of 20 – 50% on the maintenance by using the
concept as a planning and management tool
The SOLV concept was introduced in 1993 and is in use today on 52 offshore installations
and onshore plants
Main elements
One-off activity Repeating activity (every 5 years) Annual activity
Maintenance ManagementMaintenance ManagementThe SOLV Concept
Installation
Details
STRUCTURE WALL SUPPORT PIPING DOORS
Details
Work PackageDECK ESCAPE ROUTE EQUIPMENT HALONBANK PFP
Maintenance ManagementMaintenance ManagementThe SOLV Concept
• SOLV is a tool for all aspects of the corrosion management including coating• Planning• Budgeting and management.• Progress and quality control.
The objective is to achieve cost effective maintenance.
• This is achieved by defining: • What to maintain (priority between areas and details).• When to perform maintenance (planning).
How to perform maintenance (specifications)• How to perform maintenance (specifications).• What is the correct cost (budgeting and cost control).
• All data are available online for our costumers.
Maintenance ManagementMaintenance ManagementPM – Preventive Maintenance
• Maintenance Strategies
• Criticality based PM programs
• Condition monitoring strategyg gy
• E-operations; strategies and plans
• Verifications- and audits
• Personnel
KAMFER™ - Software and work process
Maintenance ManagementMaintenance ManagementPM – Preventive Maintenance – A unique work process
Historical maintenance data for optimisation
Kamfer™Project database CMMS/Customer system
Phased Array
Operations & Maintenance
Operations & Maintenance
O t i t i d id i l d t h i l t t il d
Operations & Maintenance
• Operates, maintains and provides managerial and technical support to oil and gas facilities.
• Cost effective facility operations and maintenance services combined with a broad f t h i l d i i t ti d l t i t f irange of technical, administrative and regulatory interface services.
• AGR operates a comprehensive Integrated Management System (IMS) for each of our O&M contracts.
• Operation & maintenance capabilities are:
• Managerial Support
• HSEQ Monitoring
• Facility Operations Personnel
• Maintenance Execution
• Technical Support
• Risk Management
• Regulatory Compliance
• Workovers
AGR Management IntegrationAGR Management Integration
• AGR proprietary comprehensive Integrated Management
O&M
• AGR proprietary comprehensive Integrated Management System tailored for each project
• IMS elements aligned with regulatory guidelines
Safety Case
HSEQ• Certified to• ISO 14001 for Environmental Management Systems• OHSAS 18001 for Health and Safety• ISO 19001 for Quality Case• ISO 19001 for Quality
• Incorporates• Policies
Management System StandardsIntegrated Management
System
• Management System Standards• Procedures• Supporting documents
D t C t l t t l d • Document Control system to ensure relevance and currency while providing flexibility for modifications
• Operating philosophy provides ownership to Operations personnel with auditing and oversight from managementpersonnel with auditing and oversight from management
Fi ld D l t C St dField Development – Case StudyAnzon Australia : Basker–Manta-Gummy Field
• Developed concept for a marginal field• Prepared project plan for investors• From Project Approval to First Oil in 364 days including
• Setting up Project Team• Safety Case approval• FEED• Drilling Rig contracts and procurement of equipment• Subsea equipment design and procurementq p g p• FPSO modification• Shuttle tanker procurement and modification• Personnel recruitment and training• Well and Completions design using Intelligent Completionsp g g g p• Drilling and Completion of Basker-2 well• Subsea equipment installation• FPSO and Shuttle tanker mooring and hook-up• Production Operations – first oilProduction Operations first oil
• Prepared Full Field Development Plan and implemented• Modified FPSO for Gas Injection and soft mooring to cut fuel usage on DP by 70%• Continuing field operations to date• Helping Anzon evaluate and implement alternate production facility options• Helping Anzon evaluate and implement alternate production facility options
Operations & MaintenanceOperations & Maintenance
Anzon Basker Manta Field DevelopmentAnzon – Basker Manta Field Development
Operations & MaintenanceCurrent Operations and Maintenance Projects:
Operations & Maintenance
• Iona Underground Gas Storage for TRU Energy
• Patricia Baleen Gas Plant for Santos
• Iona Heytesbury Gas Field for Origin Energy
• Crystal Ocean FPSO for Anzon
• Cliff Head Offshore Platform & Arrowsmith
• Oil Stabilisation Plant for ROC Oil
Phased Array
Project Management & Engineering
Project Management
• Our capable project managers possess an impressive array of training and hands-on skills that can directly contribute to successful projects - completed on
oject a age e t
hands-on skills that can directly contribute to successful projects - completed on time and within budget.
• AGR have earned a reputation for providing specialist expertise in supporting p p g p p pp gclient needs for hiring qualified and experienced personnel together with an in-house engineering environment. We are proficient in the operation of all industry standard project management tools.
• Engineers are working for various offshore-related companies on planning, design, engineering and implementation projects.
• AGR can handle all types of projects from early phase conceptual development, major developments, and modifications.
Project phases,Project phases,milestones &milestones &decision gatesdecision gatesdecision gatesdecision gates
Engineering
• The multi discipline engineering group comprises highly qualified engineers
Engineering
• The multi discipline engineering group comprises highly qualified engineers, delivering engineering services to both offshore and land based industry.
• Based on knowledge and experience, will AGR work to further develop i i d fi bl h l i l l i f innovative and profitable technological solutions for our customers.
• Engineering services can be summarised in:• Multi discipline EPCI projects• Replacement and Modification• Electro and Instrumentation• Mechanical & Piping• Sub sea control Systems• Floating structures• Design & Analyse tools
• Fatigue Effect Analyses and Design Services• FE/CAD Integration• 3D Modelling and Visualization• 3D Modelling and Visualization• 3D Animations
Phased Array
Subsea Services
Subsea ServicesSubsea Services
• Assist operators to design, specify, install and service subsea production equipment including subsea trees, manifolds, flow lines and control umbilicals
• We have equipment for maintenance, inspection and testing of subsea and down h l f lhole equipment for lease to operators.
• Experienced team of service technicians, engineers, supervisors and managerial personnel providing hands-on service in well services and subsea systems. We
l f b h d lemploy over forty subsea engineers, technicians and service personnel.
Phased Array
Alternative Energy
AGR Alternative Energy Focusgy- a rapidly growing business
Four key areas of focus:
AGR Field Operations has specialised AGR Field Operations has specialised in providing technology transfer and project management expertise to clients implementing
Alternate Fuels Carbon Geosequestration
alternate energy projects.
• Focus has been to deliver low cost, fit for purpose solutions.
AGR
Alternative • Significant experience for wider
alternate energy market.
• AGR currently operates in the Energy Geothermal
Energy
niche between the Oil & Gas and industrial Alternative Energy markets.
gyConsultancy Energy
GGeosequestration - Business model
Industrial CO2 CO capture CO transport Geosequestration
Carbon capture and sequestration process chain
2emissions CO2 capture CO2 transport q
of CO2
Concept Feasibility – FEED – well/ EPCM –
Geosequestration of CO2 – Our services
pdevelopment – appraisal,
drilling & testing
ytechnical consulting
and management
/completion
design; surface facilities
well site services; surface facilities
Operate and
Maintain
CO2 transport – can design CO2 transport trucks
GGeosequestration - Current Projects - Australia
ZeroGen IGCC-CCS ProjectZeroGen IGCC CCS ProjectCentral QueenslandRole: Prime Field Contractor2005 to presentp
Otway Basin Pilot ProjectVictoriaRole: Prime Field Contractor20062006 to present
Selection of client listSelection of client list…