AGENDA

52
Georgia Construction Aggregate Association Management Workshop February 17, 2009 Daniel M Harrington

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Georgia Construction Aggregate Association Management Workshop February 17, 2009 Daniel M Harrington. AGENDA. Global Cement Industry North American Cement Industry North American / Georgia Key Statistics Challenges and Solutions. Global Cement Industry. World Cement Consumption. - PowerPoint PPT Presentation

Transcript of AGENDA

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Georgia Construction Aggregate Association Management WorkshopFebruary 17, 2009

Daniel M Harrington

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AGENDA

Global Cement Industry

North American Cement Industry

North American / Georgia Key Statistics

Challenges and Solutions

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Global Cement Industry

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World Cement Consumption

Source: US Geological Survey

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47%

6%4%3%

2%

2%

2%

34% China

India

U.S.

Japan

Korea

Russia

Spain

Other

World Production, 2006

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World Cement Consumption

Source: U.S.G.S., U.S. Census Bureau, International Cement Review, Statistics Canada.

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World Cement Consumption

Source: US Geological Survey

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2009 Scenario-Lower cement consumption across the globe

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2009 Scenario – Major Export & Import Regions

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Major Trends in International Cement 2009

China is slowing down more than expected – Exportable surplus acc. To BNP is 60 Million tons

Global market has become a “Buyers’ market” again, after four years

FOB prices are declining around the world

More cement will hit mature markets with low freight costs and overcapacity

Africa and NAM will be threatened by low-cost cement imports

Surplus management will become a major issue

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North American Cement Industry

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0

20

40

60

80

100

120

'02 '03 '04 '05 '06 '07 '08 '09 '10

Million Metric Tons

Estimated Clinker Capacity (2002 – 2010)

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North American Clinker Capacity (2008 Estimate)

Lafarge15.79%

Holcim12.85%

CEMEX12.15%Lehigh

8.61%Buzzi6.59%

Other44.01%

Source: 2007 PCA Labor Energy Input Survey

Units: 000 Metric Tons

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Capacity Expansion

Thousand Metric Tons

0

2,000

4,000

6,000

8,000

10,000

12,000

2006 2007 2008 2009 2010 2011 2012

Stated U.S. Capacity Stated U.S. Capacity ExpansionsExpansions

Stated Southeast Stated Southeast Capacity ExpansionsCapacity Expansions

Share of U.S. Expansions2008: 0.0%

2009: 0.0%2010: 42.9%2011: 61.7%

Source: PCA

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Portland Cement Consumption (MMT)

100908070605040302

140

130

120

110

100

90

80

Forecast PerformancePortland Cement (MMT)

Trend Forecast Actual

Source: PCA

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Cement Consumption

Apparent Use ofPortland Cement by Market

(5 Year Average Share)

Nonresidential14.5%

Other7.1%

Residential33.8%

Public44.6%

Source: PCA

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100908070605040302

140

130

120

110

100

90

80

Forecast PerformancePortland Cement (MMT)

Trend Forecast Actual

Cement and Clinker Imports (MMT)

Source: PCA

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Cement & Clinker Imports by Census District

Source: PCA

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100908070605040302

155

150

145

140

135

130

125

Forecast PerformanceCement Intensity Ratio (000 Tons per $ Billion Construction)

Trend Forecast Actual

Cement Intensity Ratio (000 Tons per $ Billion Constructing

Source: PCA

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North American / Georgia Key Statistics

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100908070605040302

900

850

800

750

700

650

600

Forecast PerformanceTotal Construction (Billions 2000$)

Trend Forecast Actual

U.S.A. Total Construction (Billions 000$)

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Projected Peak-to-Trough Decline

Single Family Permits

ME

RI

MA

VTNH

AL GA

SC

TN

FL

MSLA

TX

OKNM

KS

MN

IA

MO

AR

WY

CO

ND

SD

NE

WA

ID

MT

OR

NVUT

AZ

CA

WI

ILIN

MI

OH

KY

WVVA

NC

MD

DE

PA

NY

CT

NJ

HI

0% to -51%

-52%% to -61%

-62% to -75%

-76% >

Projected Peak-to-Trough Decline

Single Family Permits

Source: PCA

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Deficit Share of Total Expenditures

State Fiscal Health

ME

RI

MA

VTNH

AL GA

SC

TN

FL

MSLA

TX

OKNM

KS

MN

IA

MO

AR

WY

CO

ND

SD

NE

WA

ID

MT

OR

NVUT

AZ

CA

WI

ILIN

MI

OH

KY

WVVA

NC

MD

DE

PA

NY

CT

NJ

AK

HI

No Shortfall

Source: PCA

0% to 1% 1.1% to 3.6% 3.7% +

State Fiscal Health Deficit Share of Total Expenditures

Source: PCA

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As of October, 2008

States in Recession

ME

RIMA

VTNH

AL GA

SC

TN

FL

MSLA

TX

OKNM

KS

MN

IA

MO

AR

WY

CO

ND

SD

NE

WA

ID

MT

OR

NVUT

AZ

CA

WI

IL IN

MI

OH

KY

WVVA

NC

MDDE

PA

NY

CT

NJ

AK

HI

Recession

At Risk

Growing

Source: PCA

States in Recession

Source PCA

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ME

RI

MA

VTNH

AL GA

SC

TN

FL

MSLA

TX

OKNM

KS

MN

IA

MO

AR

WY

CO

ND

SD

NE

WA

ID

MT

OR

NVUT

AZ

CA

WI

ILIN

MI

OH

KY

WVVA

NC

MD

DE

PA

NY

CT

NJ

HI

No Deficit 0-10% 11%-15% 16% +

2009 Fiscal DeficitsDeficit % Share of Total

Expenditures

Source: PCA/Census

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FISCAL HEALTH - GEORGIASurplus/Deficit Index, 2005=100

Surplus

Deficit

Source: PCA

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Georgia Construction PermitsUnits

Source: PCA

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Georgia Housing PermitsUnits

Source: PCA

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Public Residential Nonresidential

Cement

2005Cement Composition - Southeast

2005 2010

Source: PCA

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Cement Consumption

Source: PCA

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Challenges and Solutions

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Challenges and Solutions

We’re in a recession and the local governments have no money

Economy recovery plan

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Portland Cement Consumption

Peak (2005)-to-Trough (2009) Decline:

40 MMT (Worst in History)

(On a Percentage Basis: -32%)

Declines Continue Through 2010.

Source: PCA

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Construction Turning Points – U.S.

60

80

100

120

140

160

180

1996 1998 2000 2002 2004 2006 2008 2010 2012

Residential 2006

Public 2008

Nonresidential 2008

1996 = 100

Source: PCA

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Portland Cement ConsumptionDeclines Continue

Through 2010.

Peak (2005)-to-Trough (2009) Decline:

40 MMT (Worst in History)

(On a Percentage Basis: -32%)

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Cement Consumption: U.S. Long Term

Million Metric Tons

Source: PCA

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2008 2009 2010 2011

No Stimulus 95.6 MMT 81.1 MMT 74.7 MMT 79.4 MMT

- Percent Change -13.2% -15.1% -8.0% +6.3%

With Stimulus 95.6 MMT 87.4 MMT 92.1MMT 97.4 MMT

- Percent Change -13.2% -8.6% +5.3% +5.8

Stimulus Impact 0.0 +6.3 MMT +17.4 MMT +18.0 MMT

- Percent Increase ---- +8.4% +23.3% +22.6%

Stimulus Impacts

Source: PCA

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Cement Consumption – Georgia 1998 - 2012

(000) Metric Tons

Source: PCA

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Challenges and Solutions

Industry has downsized, consolidated and globalization will continue to occur

Federations of associations Regulatory concerns will intensify (whether water, air,

or solid) Manufacturing and engineering solutions to

environmental needs

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Labor Resources Employee Hours per 000 Tons Produced (US &

Canada

Source: PCA

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Energy ResourcesMillion BTUs per 000 Tons Produced

Source: PCA US & Canadian Labor –Energy input survey

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Challenges and Solutions

The Greening of America Sustainability / Environmentally friendly issues

will rise Promotion New products into old markets and Old products

into new markets

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Competitive Opportunity?Producer Price Index, 2003 =100

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More Solutions

Political Action – Grass roots Embrace the “Green Opportunities” Stakeholders Employees “Pull through” marketing Cost Leadership

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New Cement Based (Aggregate) Products Gaining Popularity in Southeast

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Roller Compacted Concrete - RCC

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Cement Treated Agg Base Construction - 2008

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Inverted Base Construction

Asphaltic Concrete PavingFor Protection of GAB LayerGraded Aggregate Base

Cement Treated Agg Base

Subgrade2008 Georgia

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Pervious Concrete holds up and

cools runoff

When used as a Stormwater system in GA, needs an Aggregate recharge bed 6-12”

Typically 6” pervious in parking areas

High density ABG pavers/Pug mill opportunity

Pervious Concrete PavementPervious Concrete Pavement“Green Movement”“Green Movement”

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2008 Cobb Co Airport – 7 “ Concrete Overlay (vs 5” asphalt)

Concrete Overlays

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Currently SE – 6 active RCC contractors (TN, GA, SC,AL)

Add at least two more for CTAB

Plus public agencies performing Tests: GDOT, TDOT, & the city of Chattanooga

Steady Increase in Projects Steady Increase in Projects for 5 Yearsfor 5 Years