AGA Report No. 3

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    AGA Report No. 3

    ORIFICE METERING OF NATURALGAS AND OTHER RELATED

    HYDROCARBON FLUIDS

    Part 3 Natural Gas Application

    American Gas Association and AmericanPetroleum Institute 1992, 2003

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    Symbols and Units

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    Practical Orifice Flow Equation

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    Mass Flow

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    EQUATIONS FOR MASS FLOW OF

    NATURAL GAS

    The equations for the mass flow of natural

    gas, in pounds mass per hour

    The mass flow developed from the density of

    the flowing fluid is expressed as :

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    Mass flow developed from the ideal gas

    relative density (specific gravity) expressed as

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    The mass flow equation developed from real

    gas relative density (specific gravity)

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    EQUATIONS FOR VOLUME FLOW OF

    NATURAL GAS

    The volume flow rate of natural gas, in cubic

    feet per hour at base conditions

    The volume flow rate at base conditions, Qb,

    developed from the density of the fluid at

    flowing conditions and base conditions

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    The volume flow rate at base conditions,

    developed from ideal gas relative density

    (specific gravity)

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    the volume flow rate at base conditions,

    developed from real gas relative density

    (specific gravity)

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    Standard Conditions

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    The volume flow rate at standard conditions,

    developed from the density of the fluid at

    flowing conditions and standard conditions

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    The volume flow rate at standard conditions,

    developed from ideal gas relative density

    (specific gravity)

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    the volume flow rate at standard conditions,

    developed from real gas relative density

    ,(specific gravity

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    VOLUME CONVERSION FROM

    STANDARD TO BASE CONDITIONS

    If base conditions are different from standard

    conditions, the volume flow rate calculated at

    standard conditions can be converted to the

    volume flow rate at base conditions throughthe following relationship

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    Additional Computation

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    DIAMETER RATIO

    The diameter ratio ()

    the ratio of the orifice bore diameter (d)t o the internal

    diameter of the meter tube (0)

    used in determining (a) the orifice plate coefficient of discharge,

    (b) the velocity of approach factor

    (c) the expansion factor

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    COEFFICIENT OF DISCHARGE FOR

    FLANGE-TAPPED ORIFICE METER

    The coefficient of discharge for a flange-tappedorifice meter has been determined from testdata.

    It has been correlated as a function of diameterratio (), tube diameter, and pipe Reynoldsnumber

    The equation for the concentric, square-edged

    flange-tapped orifice meter coefficient ofdischarge developed by Reader-Harris andGallagher

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    Reader-Harris/Gallagher equation

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    VELOCITY OF APPROACH FACTOR

    mathematical expression that relates the

    velocity of the flowing fluid in the orifice

    meter approach section (upstream meter

    tube) to the fluid velocity in the orifice platebore

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    REYNOLDS NUMBER

    The pipe Reynolds number (ReD) is used as a

    correlation parameter to represent the change

    in the orifice plate coefficient of discharge

    with reference to the meter tube diameter,the fluid flow rate, the fluid density, and the

    fluid viscosity

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    =0.0000069 pounds mass per-foot-second

    Standard Condition Tb = 519.67R, Pb = 14.73

    psi, Zbair=0.999590

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    If the fluid being metered has a viscosity,

    temperature, or real gas relative density

    (specific gravity) quite different from those

    shown above, the assumptions are notapplicable.

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    EXPANSION FACTOR

    When a gas flows through an orifice, the changein fluid velocity and static pressure isaccompanied by a change in the density, and afactor must be applied to the coefficient to adjustfor this change.

    The factor is known as the expansion factor

    The expansion factor (Y) is a function of diameter

    ratio, the ratio of differential pressure to staticpressure at the designated tap, and the isentropicexponent (k).

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    Compressible Fluid Isentropic

    Exponent

    The real compressible fluid isentropic exponent,kr is a function of the fluid and the pressure andtemperature.

    For an ideal gas, the isentropic exponent, ki, is

    equal to the ratio of the specific heats (cp/cv) ofthe gas at constant pressure (cp) and constantvolume (cv) and is independent of pressure.

    A perfect gas is an ideal gas that has constant

    specific heats. The perfect gas isentropic exponent, kr is equal to

    ki evaluated at base conditions

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    It has been found that for many applications, the

    value of kr is nearly identical to the value of ki,

    which is nearly identical to kp. From a practical

    standpoint, the flow equation is not particularlysensitive to small variations in the isentropic

    exponent.

    The perfect gas isentropic exponent, kp, is oftenused in the flow equation. Accepted practice for

    natural gas applications is to use kp = k = 1.3.

    The application of the expansion factor is valid

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    The application of the expansion factor is valid

    as long as the following dimensionless

    criterion for pressure ratio is followed:

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    Expansion Factor Referenced to

    Upstream Pressure

    If the absolute static pressure is taken at theupstream differential pressure tap, the value

    of the expansion factor, Y:

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    Expansion Factor Referenced to

    Downstream Pressure

    If the absolute static pressure is taken at the

    downstream differential tap

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    Compressibility Ideal and Real Gas

    The terms ideal gas and real gas are used to

    dene calculation or interpretation methods.

    An ideal gas is one that conforms to the

    thermodynamic laws of Boyle and Charles

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    All gases deviate from the ideal gas laws to

    some extent. This deviation is known as

    compressibility and is denoted by the symbol

    Z.

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    Volume Base

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    Compressibility at Base Condition

    The value of Z at base conditions ( z b ) is

    required and is calculated from the

    procedures in A.G.A. Transmission

    Measurement Committee Report No. 8.

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    Supercompressibility

    In orifice measurement, z b and 2, appear as a

    ratio to the 0.5 power.

    This relationship is termed the

    supercompressibility factor and may be

    calculated from the following equation

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    RELATIVE DENSITY

    The relative density (specific gravity) is

    defined as a dimensionless number that

    expresses the ratio of the density of the

    flowing fluid to the density of a reference gasat the same reference conditions of

    temperature and pressure.

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    Ideal Gas Relative Density

    The ideal gas relative density (specific gravity),Gi, is defined as the ratio of the ideal densityof the gas to the ideal density of dry air at the

    same reference conditions of pressure andtemperature.

    Since the ideal densities are defined at thesame reference conditions of pressure and

    temperature, the ratio reduces to a ratio ofmolar masses (molecular weights).

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    the ideal gas relative density (specific gravity)

    is set forth in the following equation:

    R l G R l ti D it (R l S ifi

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    Real Gas Relative Density (Real Specific

    Gravity)

    Real gas relative density (specific gravity), Gr, isdefined as the ratio of the real density of the gasto the real density of dry air at the samereference conditions of pressure and

    temperature To correctly apply the real gas relative density

    (specific gravity) to the flow calculation, thereference conditions for the determination of the

    real gas relative density (specific gravity) must bethe same as the base conditions for the flowcalculation.

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    At reference (base) conditions (Pb, Tb), real

    gas relative density (specific gravity) is

    expressed as

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    DENSITY OF FLUID AT FLOWING

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    DENSITY OF FLUID AT FLOWING

    CONDITIONS

    The flowing density is a key component ofcertain flow equations.

    defined as the mass per unit volume at

    flowing pressure and temperature and ismeasured at the selected static pressure taplocation

    The value for flowing density can becalculated from equations of state or from therelative density (specific gravity) at theselected static pressure tap.

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    The fluid density at flowing conditions can also bemeasured using commercial densitometers.

    Most densitometers, because of their physicalinstallation requirements and design, cannot

    accurately measure the density at the selectedpressure tap location.

    the fluid density difference between the densitymeasured and that existing at the defined pressure

    tap location must be checked to determine whetherchanges in pressure or temperature have an impacton the flow measurement uncertainty

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    Density Based on Gas Composition

    When the composition of a gas mixture is

    known, the gas densities t,p and pb may be

    calculated from the gas law equations

    The molecular weight of the gas may be

    determined from composition data, using

    mole fractions of the components and their

    respective molecular weights

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    Density Based on Ideal Gas Relative

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    Density Based on Ideal Gas Relative

    Density (Specific Gravity)

    The following equations are applicable when a

    gas analysis is available:

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    Density Based on Real Gas Relative

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    Density Based on Real Gas Relative

    Density

    The relationship of real gas relative density

    (specific gravity) to ideal gas relative density

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    INSTRUMENT CALIBRATION

    Calibration standards for differential pressure

    and static pressure instruments are often

    used in the field without local gravitational

    force adjustment or correction of the valuesindicated by the calibrating standards.

    The manometer readings are affected by local

    gravitational effects, water temperatures, andthe use of other than distilled water.

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    Pressure devices that employ weights are also

    used to calibrate differential pressure

    instruments without correction for the local

    gravitational force. Deadweight testers are used to calibrate static

    pressure measuring equipment without

    correction for the local gravitational force.

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    It is usually more convenient and accurate toincorporate these adjustments in the flowcomputation than for the person calibrating theinstrument to apply these small corrections

    during the calibration process. Therefore, additional factors are added to the

    flow equation for the purpose of including theappropriate calibration standard corrections in

    the flow computation either by the flowcalculation procedure in the office or by themeter technician in the field

    Six factors are provided that may be used

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    individually or in combination, depending on

    the calibration device and the calibration

    procedure used:

    Volume flow equation

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    Water Manometer Gas Leg Correction

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    Water Manometer Gas Leg Correction

    Factor (Fam)

    The factor Fam corrects for the gas leg over

    water when a water manometer is used to

    calibrate a differential pressure instrument:

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    When atmospheric air is used as the medium

    to pressure both the differential pressure

    instrument and the water U-tube manometer

    during calibration, the density of air atatmospheric pressure and 60F must be

    calculated using the following equation:

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