After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding,...

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Transcript of After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding,...

Page 1: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 2: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 3: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 4: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Since the inauguration of Al Maha Modular Industries, we started with a vision to bring to the UAE market unparalleled reliability and quality. Years down the line, we have earned the reputation of being the premier steel company in the region that delivers optimal quality.

We have always been inspired by the vision of His Highness the late Sheikh Zayed Bin Sultan Al Nahyan, who planted in us the belief that, “Wealth is not money, wealth lies in men.” Stemming from this, we always look into developing our most important asset; our employees.

With the perseverance of our employees and our relentless pursuit of expanding, we envision a road of growth and success as we reach our goals and surpass expectations. Abu Dhabi is growing at a great speed and part of the growth is getting in line with the government’s grand plans and being a part of the development of the capital.

In parallel with our sister companies and with our extensive knowledge of the region, we are proud to provide solutions that are unique to us, side by side with our commitment to QHSE.

Our new state-of-the-art technology has given us a prestigious standing point in the maturing market as we distinguish ourselves as a company that can anything it wills to.

Welcome to Al Maha Modular Industries, welcome to the future of steel.

Samir KoblawiGeneral Manager

GM’sMessage

Page 5: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 6: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Introduction

Al Maha Modular Industries specializes in fast and accurate solutions for design and supplies of pre-engineered and hot rolled steel for industrial construction of all kinds, such as warehouses, factories, workshops, showrooms, cold stores, offices, staff and labour accommodations, bus stations and residential buildings. We have provided our services to blue-chip projects such as Command of Military works and Al Ajban Farm.

Our company offers solutions from designing through to the handing over projects, executingthe complete project in-house. Our past experiences provide our clients with the best economical solutions for their projects. Al Maha Modular Industries is particularly renowned for its ability to manage complex construction projects.

Page 7: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 8: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Engineering

Al Maha Modular Industries is distinguished by our in-house structural engineers specialised in both design and detailing resources. A well defined programme at the early stages of planning allows for time efficiency and outstanding savings in cost, hence our intricate planning stages are essential to our success. The proactive procedures in our documentation, such as estimating, quality assurance and delivery, allow for a smooth and continuous flow of data and the overall synchronization of information and updates.

Page 9: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Our Engineering department uses substantially developed softwares and we have at our disposal a number of bespoke computer design, detailing aides and project management interface tools resulting in project delivery on time. Our project management team uses the latest management systems such as PMS and MS Project. Training and refresher courses for employees on the latest industry software are implemented on a regular basis to keep up.

The Technical office department uses a powerful and flexible 3D detailing & modeling software, which helps clients see simulative perspectives for the buildings.

In addition, we specialise in exporting all the reports and Erection drawings needed for the site to accomplish all works in accurate way and fast time.

Page 10: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

We are particular about providing all fabrication drawings, fitting drawings and assembly drawings in an accurate manner and with full details which helps the production department process high quality work with expert efficency.

Engineering

Page 11: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 12: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

FacilitiesAvailable

Kaltenbach Beam Line Machine

Page 13: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

• Kaltenbach Beam Line Machine• Gietart Shot Blasting Machine 400v• CNC Profile Cutting Machine Falcon 3500• Plate Rolling Machine 25mm x 3000mm• Plate Shearing Machine 20mm x 2400mm• Press Brake 300 Tons 16mm x 3000mm• Eccentric Press 50 Tons• Hydraulic Press 300 Tons• Center Lathes• Milling Machine• Radial Drilling Machine 60mmx1.5m• Radial Drilling Machine upto 32mm x 1 meter• Pillar Drilling Machine 25mm• Welding Rectifier 600 amps• Welding Generators 500 amps (Diesel)• Welding Transformer 500 amps

• Mig Welding Sets• Plasma Cutting Machine 40mm• Tig Welding Machine• Mobile Crane up to 50 tons Capacity• E.O.T Crane 5Tonne Capacity• Compressor 750cfm, 350cfm• Sand Blasting equipments• Airless Spray Painting Equipment• Miggy trac. ESAB make• Columbus Auto Nesting Plasma ESP 150 (size 4 m x 8 m)• Electric Rotary Screw Compressor 377 cfm @ 10 bar pressure• Hilti Powder actuated tools (for screwing sheets)• All Measuring Instruments such as inside micrometer, outside

micrometer, height gauges, gauges etc.• Forklift Kumatsu 7 .00Ton Capacity • Forklift Nissan 5.00 Ton Capacity

Page 14: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Gietart Shot Blasting Machine 400v

Page 15: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

CNC Profile Cutting Machine (ESAB)

Page 16: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

FacilitiesAvailable

Page 17: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 18: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Products ManufacturedBy Us

Al Maha offers the following Products:

• Hot-Rolled Structures• High rise Building Steel Structures• Pre-Engineered Buildings• Shot or grit blast and paint to customers specification• Cold formed Zee profiles• Cold formed E Profile System• Complete project engineering, a service which allows for total

adaptability to the customer’s needs• All kind of Trailer, Tanker, Tipper Etc• Flexibility in combination of structural materials, hot rolled and

built-up industrial capacity and output ensuring timely delivery• Design economy, through a range of researched standardized

solutions• Assistance in structural erection, either through direct support

or through Al Maha network of certified builders

Hot-Rolled Structures

Page 19: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 20: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Cold formed E Profile System

Page 21: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Hand rails and gates

Page 22: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Products ManufacturedBy Us

Tipper table and moulds for precast concrete

Page 23: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

All types of trailers and tanks

Page 24: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

ErectingStructures

Al Maha Modular Industries employs a highly experienced and skilled workforce that are fully trained in Health and Safety practices. Prior to the company’s site work, a Method Statement was developed which includes a detailed description of how the work is to be carried out, together with the necessary Risk Assessments. All erectors are fully informed and committed to the Method Statement before they work on site. We use various methods for the erection process in accordance with the nature of work and in addition, we have equipment that assists in a smooth, quick and safe working operation.

Our employees are directly responsible in implementing safety regulations at sites, including our Safety Officer, Area/ Project Manager, Site Engineers, Foremen, and Charge hand.

Page 25: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 26: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Projects

Institute of Applied TechnologyWith state-of the-art facilities and excellent support services, The Institute of Applied Technology offers Career-based Technical Education (CTE) in English at secondary and tertiary levels. Client: UAE Armed Forces

Page 27: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Floating VillaSpacious, elegant and contemporary, these private floating villas exude chic sophistication and are amongst the first of their kind in the region.Client: Royal Group

Page 28: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Al Assala Trading WorkshopTo assist Al Assala Trading in their expanding business, huge specially built workshop is being constructed to accommodate the service of their fleet of heavy machinery and equipment. Client: Al Assala Trading

Page 29: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Vocational Education Development CenterContinuously investing effort and the latest technology to enhance the prospects of the future, the Vocational Education Development Centre is a gateway to the foreseeable success of the nation.Client: G.H.Q. Armed Forces, Directorate of Military Works

Page 30: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Al Ajban Chicken FarmWith the increase in demand of fresh chicken, the farm is home to well-bred chicks and chickens, maintained in a safe and compatible environment producing only the best quality products.Client: Royal Group

Page 31: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Al Muweiji SchoolThe school being built in Al Ain will set a new standard for schools in the area with its large area that will see students from a range of backgrounds in a building that will house all their needs. Client: Musanada

Page 32: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

QualityAssurance

Page 33: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Al Maha follows strict Quality Management System. A group of skilled individuals are put in charge to strictly monitor Quality assurance programs. Manuals are methodically followed and checked thoroughly. These manuals are independently audited and accredited to BSN ISO 9001 Al Maha uses the latest available equipments for surface preparation. which able us to achieve the specification as per Swedish 815 05 5900 standard.

Every member of an on-going project is inspected from the cutting through to the lay out stage. After fit-up, the final inspection is done before full welding.

After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints. Magnetic particle inspection is done on clients / consultant requirement.

After welding and finishing, the material goes for surface preparation, before protective coating. Al Maha uses the latest available equipments for surface preparation. which able us to achieve the specification as per Swedish 815 05 5900 standard.

Page 34: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

HSSE

Al Maha Modular Industries recognizes Health, Safety and Environment at every stage of our operations. A system of safety checklist is continually and strictly observed throughout entire operations from housekeeping, firefighting equipment, first aid equipment, protective clothing, electrical & machinery equipment safety keeping, chemicals and corrosives, segregated storage areas, emergency lighting and exits.

Al Maha Modular Industries safety Manual defines policies on safety. It was compiled purposely to increase awareness among the working force with the aim to minimize accidents in the execution of their duties in line with the scope of work.

The people directly responsible in implementing safety at site emanates from the function of the Safety Officer, Area/ Project Manager, Site Engineers, Foremen, and Charge hand.

Page 35: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 36: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.

Bringing A Whole New Dimension To The World Of Business & Construction

Trojan Holding acts as the construction arm of the Royal Group and comprises several industry-leading companies: Trojan General Contracting (TGC), specialising in mass housing projects; National Projects & Construction (NPC), specialising in high-rise and infrastructure projects; Royal Advance Electro-Mechanical; Reem Emirates Aluminium & Glass Factory; Hitech Precast & Block Works Factory; and Al Maha Modular Steel Structures.

Diversity has always been at the heart of Trojan Holding’s vision, and by pooling the resources of these specialist companies it can offer discerning clients a single and cohesive construction entity that can deliver turnkey projects to a pre-agreed deadline and budget.

Today, Trojan Holding is considered one of the fastest-growing construction firms in the UAE, with operations in Afghanistan, Iraq, Jordan, Morocco, Russia, and the Seychelles. Of course, such dramatic growth has meant significant investment, with the group having acquired a wide array of plant and equipment worth in excess of AED 200 million; it has also managed to attract and retain approximately 15,000 highly qualified personnel and labour.

Page 37: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.
Page 38: After welding, inspection is carried out by using fillet gauge for thickness, for fillet welding, developer / penetrator, spray are used for our internal inspection, for butt joints.