AF-60 LPTM Micro Drive Installation & Set-up - GE...

AF-60 LPTM Micro Drive

Installation & Set-upQuick GuideGuia rapidaKurzanleitungGuide rapideGuida rapida

The instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchasers purposes, the matter should be referred to the GE company.

AF-650 GP is a trademark of the General Electric Company.

GE41 Woodford AvenuePlainville, CT 06062

www.geelectrical.com/drives

132R0038 *MG02H26S*

DET-416264A/S/D/F/I

GE

1 Quick Guide

1.1.1 Warnings

High Voltage Warning:

The voltage of the frequency converter is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency

converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this

manual as well as local and national rules and safety regulations.

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected (such as external DC bus power supplies).

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

Before touching any potentially live parts of the frequency converter, wait at least 4 minutes for all M1, M2 and M3 sizes.

Wait at least 15 minutes for all M4 and M5 sizes.

Leakage Current:

The earth leakage current from the frequency converter exceeds 3.5 mA. According to IEC 61800-5-1 a reinforced Protective Earth connec-

tion must be ensured by means of a min. 10mm Cu or an addtional PE wire - with the same cable cross section as the Mains wiring - must

be terminated separately.

Residual Current Device:

This product can cause a DC current in the protective conductor. Where a residual current device (RCD) is used for extra protection, only an

RCD of Type B (time delayed) shall be used on the supply side of this product.

Protective earthing of the frequency converter and the use of RCDs must always fo

Motor Thermal Protection:

Motor overload protection is possible by setting Parameter 1-90 Motor thermal protection to the value Electronic overload trip. For the

North American market: Electronic overload functions provide class 20 motor overload protection, in accordance with NEC.

Installation in high altitudes:

For altitudes above 2 km, please contact GE .

AF-60 LP Micro Drive

DEH-41264A 1

1

1.1.2 Safety Instructions

Make sure the frequency converter is properly connected to earth.

Do not remove mains connections, motor connections or other power connections while the frequency converter is connected to power.

Protect users against supply voltage.

Protect the motor against overloading according to national and local regulations.

The earth leakage current exceeds 3.5 mA.

The [OFF] key is not a safety switch. It does not disconnect the frequency converter from mains.

1.1.3 Available Literature

NB!

This quick guide contains the basic information necessary for installing and running the drive.

If more information is needed, the literature below can be downloaded from: www.geelectrical.com/drives

1.1.4 Approvals

1.1.5 IT Mains

IT Mains

Installation on isolated mains source, i.e. IT mains.

Max. supply voltage allowed when connected to mains: 440 V.

As an option, GE offers line filters for improved harmonics performance.

1.1.6 Avoid unintended Start

While the frequency converter is connected to mains, the motor can be started/stopped using digital commands, bus commands, references or via the drive

Keypad.

Disconnect the frequency converter from mains whenever personal safety considerations make it necessary to avoid unintended start of any motors.

To avoid unintended start, always activate the [OFF] key before changing parameters.


2 DEH-41264A

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1.1.7 Disposal Instruction

Equipment containing electrical components must not be disposed of together with domestic waste.

It must be separately collected with electrical and electronic waste according to local and currently valid legisla-

tion.

1.1.8 Before Commencing Repair Work

1. Disconnect AF-60 LP Micro Drive from mains (and external DC supply, if present.)

2. Wait for 4 minutes (M1, M2 and M3) and 15 minutes (M4 and M5) for discharge of the DC-link.

3. Disconnect DC bus terminals and brake terminals (if present)

4. Remove motor cable

1.1.9 Side-by-Side Installation

The frequency converter can be mounted side-by-side for IP 20 rating units and requires 100 mm clearance above and below for cooling. Please refer to the

specifications near the end of this document for details on environmental ratings of the frequency converter.

1.1.10 Mechanical Dimensions

A template for drilling can be found on the flap of the packaging.

Illustration 1.1: Mechanical dimensions.

Power (kW) Height (mm) Width (mm) Depth 1) (mm) Max. WeightUnitSize 1 X 200-240 V 3 X 200 -240 V 3 X 380-480 V A A (incl. decoupling plate) a B b C Kg

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 150 205 140.4 70 55 148 1.1M2 1.5 1.5 1.5 - 2.2 176 230 166.4 75 59 168 1.6M3 2.2 2.2 -3.7 3.0 - 7.5 239 294 226 90 69 194 3.0M4 11.0-15.0 292 347.5 272.4 125 97 241 6.0M5 18.5-22.0 335 387.5 315 165 140 248 9.5

1) For Keypad with potentiometer, please add 7.6 mm.

Table 1.1: Mechanical Dimensions


DEH-41264A 3

1

1.1.11 Electrical Installation in General

NB!

All cabling must comply with national and local regulations on cable cross-sections and ambient temperature. Copper conductors required, (60-75 C) rec-

ommended.

Details of terminal tightening torques.

Power (kW) Torque (Nm)Unit Size 1 x 200-240 V 3 x 200-240 V 3 x 380-480 V Line Motor DC connection/Brake Control Terminals Earth Relay

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 1.4 0.7 Spade1) 0.15 3 0.5M2 1.5 1.5 1.5 - 2.2 1.4 0.7 Spade1) 0.15 3 0.5M3 2.2 2.2 - 3.7 3.0 - 7.5 1.4 0.7 Spade1) 0.15 3 0.5M4 11.0-15.0 1.3 1.3 1.3 0.15 3 0.5M5 18.5-22.0 1.3 1.3 1.3 0.15 3 0.5

1) Spade connectors (6.3 mm Faston plugs)

Table 1.2: Tightening of terminals.

1.1.12 Fuses

Branch circuit protection:

In order to protect the installation against electrical and fire hazard, all branch circuits in an installation, switch gear, machines etc., must be short-circuited

and overcurrent protected according to national/international regulations.

Short circuit protection:

GE Drive is suitable for a circuit capable of supplying a maximum of 100,000 Arms (symmetrical), 480 V maximum.

Overcurrent protection:

Provide overload protection to avoid overheating of the cables in the installation. Overcurrent protection must always be carried out according to national

regulations.

Non UL compliance:

If UL/cUL is not to be complied with, GE recommends using the fuses mentioned in the below table, which will ensure compliance with EN50178/IEC61800-5-1:

In case of malfunction, not following the fuse recommendation may result in damage to the frequency converter.


4 DEH-41264A

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Max. fuses ULMax. fuses non ULBussmann Bussmann Bussmann Littel fuse Ferraz-Shawmut

Ferraz-Shawmut

1 X 200-240 VType RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG

1/4 - 1/2 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A1 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A2 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A3 KTN-R50 JKS-50 JJN-50 KLN-R50 - A2K-50R 50A3 x 200-240 V1/3 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A1/2 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 16A1 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A2 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A3 KTN-R40 JKS-40 JJN-40 KLN-R40 ATM-R40 A2K-40R 40A5 KTN-R40 JKS-40 JJN-40 KLN-R40 - A2K-40R 40A3 x 380-480 V1/2 - 1 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A2 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 16A3 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A4 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K405R 40A5 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A7.5 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A10 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A15 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A20 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A25 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A30 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A

Table 1.3: Fuses


DEH-41264A 5

1

1.1.13 Connecting to Mains and Motor

The frequency converter is designed to operate all standard three-phased asynchronous motors.

The frequency converter is designed to accept mains/motor cables with a maximum cross-section of 4 mm2/10 AWG (M1, M2 and M3) and maximum cross-

section 16 mm2/6 AWG (M4 and M5).

Use a shielded/armored motor cable to comply with EMC emission specifications, and connect this cable to both the decoupling plate and the motor

metal.

Keep motor cable as short as possible to reduce the noise level and leakage currents.

For further details on mounting of the decoupling plate, please see instruction MI.02.BX.YY.

Also see EMC-Correct Installation in Operating Instruction MG.02.AX.YY.

Step 1: First, mount the earth wires to earth terminal.

Step 2: Connect motor to terminals U, V and W.

Step 3: Mount mains supply to terminals L1/L, L2 and

L3/N (3-phase) or L1/L and L3/N (single-phase) and tighten.

Illustration 1.2: Mounting of earth cable, mains and motor

wires.


6 DEH-41264A

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1.1.14 Control Terminals

All control cable terminals are located underneath the terminal cover in

front of the frequency converter. Remove the terminal cover using a screw-

driver.

NB!

See back of terminal cover for outlines of control terminals and switches.

Illustration 1.3: Removing terminal cover.

The illustration below shows all control terminals of the frequency converter. Applying Start (term. 18) and an analog reference (term. 53 or 60) make the fre-

quency converter run.

Illustration 1.4: Overview of control terminals in PNP-configuration and factory setting.


DEH-41264A 7

1

1.1.15 Power Circuit - Overview

Illustration 1.5: Diagram showing all electrical terminals.

* Brake (BR+ and BR-) are not applicable for Unit Size M1.

Brake resistors are available from GE.

Improved power factor and EMC performance can be achieved by installing optional GE line filters.

GE power filters can also be used for load sharing.

1.1.16 Load sharing/Brake

Use 6.3 mm insulated Faston Plugs designed for high voltage for DC (Load Sharing and brake).

Load sharing: Connect terminals UDC- and UDC/BR+.

Brake: Connect terminals BR- and UDC/BR+ (Not applicable for Unit Size M1).

Note that voltage levels of up to 850 V DC may occur between terminals

UDC+/BR+ and UDC-. Not short circuit protected.


8 DEH-41264A

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1.1.17 Programming with Keypad

For detailed information on programming, please see Programming Guide, AF-60 LP Micro Drive.

NB!

The frequency converter can also be programmed from a PC via RS485 com-port by installing the DCT-10 Drive Control Tool.

This software can be downloaded from the GE web site: www. geelectrical.com/drives

Illustration 1.6: Description of Keypad buttons and display

Use the [MENU] key to select one of the following menus:

Status:

For readouts only.

Quick Menu:

For access to Quick Menus 1 and 2, respectively.

Main Menu:

For access to all parameters.

Navigation Keys:

[Back]: For moving to the previous step or layer in the navigation structure.

Arrows [ ] [ ]: For manoeuvring between parameter groups, parameters and within parameters.

[OK]: For selecting a parameter and for accepting changes to parameter settings.

Operation Keys:

A yellow light above the operation keys indicates the active key.

[Hand]: Starts the motor and enables control of the frequency converter via the Keypad.


DEH-41264A 9

1

[Off/Reset]: Stops the motor (off). If in alarm mode the alarm will be reset.

[Auto]: The frequency converter is controlled either via control terminals or serial communication.

[Potentiometer]: The potentiometer works in two ways depending on the mode in which the frequency converter is running.

In Auto Mode the potentiometer acts as an extra programmable analog input.

In Hand Mode the potentiometer controls local reference.

Arrows [ ] and [ ] toggles between the choices in each menu.

The display indicates the status mode with a small arrow above Status.

The Quick Menu gives easy access to the most frequently used parameters.

1. To enter the Quick Menu, press [MENU] key until indicator in display is placed above Quick Menu.

2. Use [ ] [ ] to select either QM1 or QM2, then press [OK].

3. Use [ ] [ ] to browse through the parameters in the Quick Menu.

4. Press [OK] to select a parameter.

5. Use [ ] [ ] to change the value of a parameter setting.

6. Press [OK] to accept the change.

7. To exit, press either [Back] twice to enter Status, or press [Menu] once to enter Main Menu.

No Name Range Default Function1-20 Motor Power [kW]/[HP] [0.09kW/0.12HP -30kW/40HP] Unit dependent Enter motor power from nameplate data1-22 Motor Voltage [50 - 999V] 230/400 Enter motor voltage from nameplate data1-23 Motor Frequency [20 - 400 Hz] 50 Enter motor frequency form nameplate data1-24 Motor Current [0.01 - 100.00 A] Unit dependent Enter motor current from nameplate data1-25 Motor nominal speed [100 - 9999 RPM] Unit dependent Enter motor nominal speed from nameplate data1-29 Auto Tune [0] = off

[2] = Enable Auto Tune[0] = off Use Auto Tune to optimize motor performance.

1. Stop Drive2. Choose [2]3. "Hand "

3-02 Minimum reference [-4999 - 4999] 0 Enter value for minimum reference3-03 Maximum reference [-4999 - 4999] 50.00 Enter value for maximum reference3-41 Accel time 1 [0.05 - 3600s] 3.00 (10.001)) Accel time from 0 to rated motor frequency par. 1-233-42 Decel time 1 [0.05 - 3600s] 3.00 (10.001)) Decel time form rated motor frequency par. 1-23 to 01) M4 and M5 only

Table 1.4: Basic Settings Quick Menu 1

The Main Menu gives access to all parameters.

1. To enter the Main Menu, press [MENU] key until indicator in display is placed above Main Menu.

2. Use [ ] [ ] to browse through the parameter groups.

3. Press [OK] to select a parameter group.

4. Use [ ] [ ] to browse through the parameters in the specific group.

5. Press [OK] to select the parameter.

6. Use [ ] [ ] to set/change the parameter value.

7. Press [OK] to accept the value.

8. To exit, press either [Back] twice to enter Quick Menu, or press [Menu] once to enter Status.


10 DEH-41264A

1

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2-22

Act

ivat

e Br

ake

Spee

d [H

z]0.

0 - 4

00.0

Hz

* 0.

0 H

z3-

XX R

efer

ence

/ Ra

mps

3-0X

Ref

eren

ce L

imits

3-00

Ref

eren

ce R

ange

*[0]

Min

- M

ax[1

] -M

ax -

+Max

3-02

Min

imum

Ref

eren

ce-4

999

- 499

9 *

0.00

03-

03 M

axim

um R

efer

ence

-499

9 - 4

999

* 50

.00

3-1X

Ref

eren

ces

3-10

Pre

set R

efer

ence

-100

.0 -

100.

0 %

* 0

.00

%3-

11 J

og S

peed

[Hz]

0.0

- 400

.0 H

z *

5.0

Hz

3-12

Cat

ch u

p/sl

ow D

own

Valu

e0.

00 -

100.

0 %

* 0

.00

%


DEH-41264A 11

1

3-14

Pre

set R

elat

ive

Refe

renc

e-1

00.0

- 10

0.0

% *

0.0

0 %

3-15

Ref

eren

ce R

esou

rce

1[0

] No

func

tion

*[1]

Ana

log

Inpu

t 53

[2] A

nalo

g in

put 6

0[8

] Pul

se in

put 3

3[1

1] L

ocal

bus

ref

[21]

Key

pad

Pote

ntio

met

er3-

16 R

efer

ence

Res

ourc

e 2

[0] N

o fu

nctio

n[1

] Ana

log

Inpu

t 53

*[2]

Ana

log

inpu

t 60

[8] P

ulse

inpu

t 33

*[11

] Loc

al b

us re

f[2

1] K

eypa

d Po

tent

iom

eter

3-17

Ref

eren

ce R

esou

rce

3[0

] No

func

tion

[1] A

nalo

g In

put 5

3[2

] Ana

log

inpu

t 60

[8] P

ulse

inpu

t 33

*[11

] Loc

al b

us re

f[2

1] K

eypa

d Po

tent

iom

eter

3-18

Rel

ativ

e Sc

alin

g Re

f. Re

sour

ce*[

0] N

o fu

nctio

n[1

] Ana

log

Inpu

t 53

[2] A

nalo

g in

put 6

0[8

] Pul

se in

put 3

3[1

1] L

ocal

bus

ref

[21]

Key

pad

Pote

ntio

met

er3-

4X A

ccel

/Dec

el 1

3-40

Acc

el/D

ecel

1 P

atte

rn*[

0] L

inea

r[2

] S-S

hape

3-41

Acc

el T

ime

10.

05 -

3600

s *

3.0

0 s

(10.

00 s

1))

3-42

Dec

el T

ime

10.

05 -

3600

s *

3.0

0 s

(10.

00 s

1))

3-5X

Acc

el/D

ecel

23-

50 A

ccel

/Dec

el 2

Pat

tern

*[0]

Lin

ear

[2] S

-Sha

pe3-

51 A

ccel

Tim

e 2

0.05

- 36

00 s

* 3

.00

s (1

0.00

s 1)

)3-

52 D

ecel

Tim

e 2

0.05

- 36

00 s

* 3

.00

s (1

0.00

s1)

)

3-8X

Oth

er R

amps

3-80

Jog

Acc

el a

nd D

ecel

Tim

e0.

05 -

3600

s *

3.0

0 s

(10.

00 s

1))

3-81

Qui

ck S

top

Dec

el T

ime

0.05

- 36

00 s

* 3

.00

s(10

.00

s1) )

4-XX

Lim

its /

War

ning

s4-

1X M

otor

Lim

its4-

10 R

ever

se L

ock

[0] R

ever

se L

ock

[1] R

ever

se*[

2] B

oth

4-12

Mot

or S

peed

Low

Lim

it [H

z]0.

0 - 4

00.0

Hz

* 0.

0 H

z4-

14 M

otor

Spe

ed H

igh

Lim

it [H

z]0.

1 - 4

00.0

Hz

* 65

.0 H

z4-

16 T

orqu

e Li

mit

Mot

or M

ode

0 - 4

00 %

* 1

50 %

4-17

Tor

que

Lim

it G

ener

ator

Mod

e0

- 400

% *

100

%4-

5X A

dj. W

arni

ngs

4-50

War

ning

Cur

rent

Low

0.00

- 10

0.00

A *

0.0

0 A

4-51

War

ning

Cur

rent

Hig

h0.

00 -

100.

00 A

* 1

00.0

0 A

4-58

Mis

sing

Mot

or P

hase

Fun

ctio

n[0

] Off

*[1]

On

4-6X

Jum

p Fr

eque

ncie

s4-

61 J

ump

Freq

uenc

y Fr

om [H

z]0.

0 - 4

00.0

Hz

* 0.

0 H

z4-

63 J

ump

Freq

uenc

yTo

[Hz]

0.0

- 400

.0 H

z *

0.0

Hz

5-1X

Dig

ital I

nput

s5-

10 T

erm

inal

18

Dig

ital I

nput

[0] N

o fu

nctio

n[1

] Res

et[2

] Coa

st in

vers

e[3

] Coa

st a

nd re

set i

nv.

[4] Q

uick

sto

p in

vers

e[5

] DC-

brak

e in

v.[6

] Sto

p in

v*[

8] S

tart

[9] L

atch

ed s

tart

[10]

Rev

ersi

ng[1

1] S

tart

reve

rsin

g[1

2] E

nabl

e st

art f

orw

ard

[13]

Ena

ble

star

t rev

erse

[14]

Jog

[16-

18] P

rese

t ref

bit

0-2

[19]

Fre

eze

refe

renc

e[2

0] F

reez

e ou

tput

[21]

Spe

ed u

p[2

2] S

peed

dow

n[2

3] S

etup

sel

ect b

it 0

[28]

Cat

ch u

p[2

9] S

low

dow

n[3

4] R

amp

bit 0

[60]

Cou

nter

A (u

p)[6

1] C

ount

er A

(dow

n)[6

2] R

eset

cou

nter

A[6

3] C

ount

er B

(up)

[64]

Cou

nter

B (d

own)

[65]

Res

etCo

unte

r B5-

11 T

erm

inal

19

Dig

ital I

nput

See

par.

5-10

. * [1

0] R

ever

sing

5-12

Ter

min

al 2

7 D

igita

l Inp

utSe

e pa

r. 5-

10. *

[1] R

eset

5-13

Ter

min

al 2

9 D

igita

l Inp

utSe

e pa

r. 5-

10. *

[14]

Jog

5-15

Ter

min

al 3

3 D

igita

l Inp

utSe

e pa

r. 5-

10. *

[16]

Pre

set r

ef b

it 0

[26]

Pre

cise

Sto

p In

vers

e[2

7] S

tart

, Pre

cise

Sto

p[3

2] P

ulse

Inpu

t5-

4X R

elay

s5-

40 F

unct

ion

Rela

y*[

0] N

o op

reat

ion

[1] C

ontr

ol re

ady

[2] D

rive

read

y[3

] Driv

e re

ady,

Rem

ote

[4] E

nabl

e / N

o w

arni

ng[5

] Driv

e ru

nnin

g[6

] Run

ning

/ N

o w

arni

ng[7

] Run

in ra

nge

/ No

war

ning

[8] R

un o

n re

f / N

o w

arni

ng[9

] Ala

rm[1

0] A

larm

or w

arni

ng[1

2] O

ut o

f cur

rent

rang

e[1

3] B

elow

cur

rent

, low

[14]

Abo

ve c

urre

nt, h

igh

[21]

The

rmal

war

ning

[22]

Rea

dy, N

o th

erm

al w

arni

ng[2

3] R

emot

e re

ady,

No

ther

mal

war

ning

[24]

Rea

dy, V

olta

ge o

k

[25]

Rev

erse

[26]

Bus

ok

[28]

Bra

ke,N

oWar

n[2

9] B

rake

read

y/N

oFau

lt[3

0] B

rake

Faul

t (IG

BT)

[32]

Mec

h.br

ake

cont

rol

[36]

Con

trol

wor

d bi

t 11

[51]

Loc

al re

f. ac

tive

[52]

Rem

ote

ref.

activ

e[5

3] N

o al

arm

[54]

Sta

rt c

md

activ

e[5

5] R

unni

ng re

vers

e[5

6] D

rive

in h

and

mod

e[5

7] D

rive

in a

uto

mod

e[6

0-63

] Com

para

tor 0

-3[7

0-73

] Log

ic ru

le 0

-3[8

1] L

ogic

Con

trol

ler d

igita

l out

put B

5-5X

Pul

se In

put

5-55

Ter

min

al 3

3 Lo

w F

requ

ency

20 -

4999

Hz

* 20

Hz

5-56

Ter

min

al 3

3 H

igh

Freq

uenc

y21

- 50

00 H

z *

5000

Hz

5-57

Ter

m. 3

3 Lo

w R

ef./

Feed

b. V

alue

-499

9 - 4

999

* 0.

000

5-58

Ter

m. 3

3 H

igh

Ref./

Feed

b. V

alue

-499

9 - 4

999

* 50

.000

6-XX

Ana

log

In/O

ut6-

0X A

nalo

g I/

O M

ode

6-00

Liv

e Ze

ro T

imeo

ut T

ime

1 - 9

9 s

* 10

s6-

01 L

ive

Zero

Tim

eout

Func

tion

*[0]

Off

[1] F

reez

e ou

tput

[2] S

top

[3] J

oggi

ng[4

] Max

spe

ed[5

] Sto

p an

d tr

ip6-

1X A

nalo

g In

put 1

6-10

Ter

min

al 5

3 Lo

w V

olta

ge0.

00 -

9.99

V *

0.0

7 V

6-11

Ter

min

al 5

3 H

igh

Volta

ge0.

01 -

10.0

0 V

* 10

.00

V6-

12 T

erm

inal

53

Low

Cur

rent

0.00

- 19

.99

mA

* 0.

14 m

A

1) M

4 an

d M

5 on

ly


12 DEH-41264A

1

6-13

Ter

min

al 5

3 H

igh

Curr

ent

0.01

- 20

.00

mA

* 20

.00

mA

6-14

Ter

m. 5

3 Lo

w R

ef./

Feed

b. V

alue

-499

9 - 4

999

* 0.

000

6-15

Ter

m. 5

3 H

igh

Ref./

Feed

b. V

alue

-499

9 - 4

999

* 50

.000

6-16

Ter

min

al 5

3 Fi

lter T

ime

Cons

tant

0.01

- 10

.00

s *

0.01

s6-

19 T

erm

inal

53

mod

e*[

0] V

olta

ge m

ode

[1] C

urre

nt m

ode

6-2X

Ana

log

Inpu

t 26-

22 T

erm

inal

60

Low

Cur

rent

0.00

- 19

.99

mA

* 0.

14 m

A6-

23 T

erm

inal

60

Hig

h Cu

rren

t0.

01 -

20.0

0 m

A *

20.0

0 m

A6-

24 T

erm

. 60

Low

Ref

./Fe

edb.

Val

ue-4

999

- 499

9 *

0.00

06-

25 T

erm

. 60

Hig

h Re

f./Fe

edb.

Val

ue-4

999

- 499

9 *

50.0

06-

26 T

erm

inal

60

Filte

r Tim

e Co

nsta

nt0.

01 -

10.0

0 s

* 0.

01 s

6-8X

Key

pad

pote

ntio

met

er6-

81 K

eypa

d po

tm. L

ow R

efer

ence

-499

9 - 4

999

* 0.

000

6-82

Key

pad

potm

. Hig

h Re

fere

nce

-499

9 - 4

999

* 50

.00

6-9X

Ana

log

Out

put x

x6-

90 T

erm

inal

42

Mod

e*[

0] 0

-20

mA

[1] 4

-20

mA

[2] D

igita

l Out

put

6-91

Ter

min

al 4

2 An

alog

Out

put

*[0]

No

oper

atio

n[1

0] O

utpu

t Fre

quen

cy[1

1] R

efer

ence

[12]

Fee

dbac

k[1

3] M

otor

Cur

rent

[16]

Pow

er[2

0] B

us R

efer

ence

6-92

Ter

min

al 4

2 D

igita

l Out

put

See

par.

5-40

*[0]

No

Ope

ratio

n[8

0] L

ogic

Con

trol

ler D

igita

l Out

put A

6-93

Ter

min

al 4

2 O

utpu

t Min

Sca

le0.

00 -

200.

0 %

* 0

.00

%6-

94 T

erm

inal

42

Out

put M

ax S

cale

0.00

- 20

0.0

% *

100

.0 %

7-XX

Con

trol

lers

7-2X

Pro

cess

Ctr

l. Fe

edb

7-20

Pro

cess

CL

Feed

back

1 R

esou

rce

*[0]

NoF

unct

ion

[1] A

nalo

g In

put 5

3[2

] Ana

log

inpu

t 60

[8] P

ulse

Inpu

t33

[11]

Loc

alBu

sRef

7-3X

Pro

cess

PI

Ctrl

. 7-3

0 Pr

oces

s PI

Nor

mal

/ Inv

erse

Ctr

l*[

0] N

orm

al[1

] Inv

erse

7-31

Pro

cess

PI A

nti W

indu

p[0

] Dis

able

*[1]

Ena

ble

7-32

Pro

cess

PI S

tart

Spe

ed0.

0 - 2

00.0

Hz

* 0.

0 H

z7-

33 P

roce

ss P

I Pro

port

iona

l Gai

n0.

00 -

10.0

0 *

0.01

7-34

Pro

cess

PI I

nteg

ral T

ime

0.10

- 99

99 s

* 9

999

s7-

38 P

roce

ss P

I Fee

d Fo

rwar

d Fa

ctor

0 - 4

00 %

* 0

%7-

39 O

n Re

fere

nce

Band

wid

th0

- 200

% *

5 %

8-XX

Com

m. a

nd O

ptio

ns8-

0X G

ener

al S

ettin

gs8-

01 C

ontr

ol S

ite*[

0] D

igita

l and

Con

trol

Wor

d[1

] Dig

ital o

nly

[2] C

ontr

olW

ord

only

8-02

Con

trol

Wor

d So

urce

[0] N

one

*[1]

GE

Driv

e RS

485

8-03

Con

trol

Wor

d Ti

meo

ut T

ime

0.1

- 650

0 s

* 1.

0 s

8-04

Con

trol

Wor

d Ti

meo

ut F

unct

ion

*[0]

Off

[1] F

reez

e O

utpu

t[2

] Sto

p[3

] Jog

ging

[4] M

ax. S

peed

[5] S

top

and

trip

8-06

Res

et C

ontr

ol W

ord

Tim

eout

*[0]

No

Func

tion

[1] D

o re

set

8-3X

GE

Dri

ve P

ort S

ettin

gs8-

30 P

roto

col

*[0]

GE

Driv

e[2

] Mod

bus

RTU

8-31

Add

ress

1 - 2

47 *

18-

32 G

E D

rive

Por

t Bau

d Ra

te[0

] 240

0 Ba

ud[1

] 480

0 Ba

ud*[

2] 9

600

Baud

[3] 1

9200

Bau

d[4

] 384

00 B

aud

8-33

GE

Dri

ve P

ort P

arity

*[0]

Eve

n Pa

rity,

1 S

top

Bit

[1] O

dd P

arity

, 1 S

top

Bit

[2] N

o Pa

rity,

1 S

top

Bit

[3] N

o Pa

rity,

2 S

top

Bits

8-35

Min

imum

Res

pons

e D

elay

0.00

1-0.

5 *

0.01

0 s

8-36

Max

Res

pons

e D

elay

0.10

0 - 1

0.00

s *

5.0

00 s

8-5X

Dig

ital/

Bus

8-50

Coa

stin

g Se

lect

[0] D

igita

lInpu

t[1

] Bus

[2] L

ogic

And

*[3]

Log

icO

r8-

51 Q

uick

Sto

p Se

lect

See

par.

8-50

* [3

] Log

icO

r8-

52 D

C Br

ake

Sele

ctSe

e pa

r. 8-

50 *

[3] L

ogic

Or

8-53

Sta

rt S

elec

tSe

e pa

r. 8-

50 *

[3] L

ogic

Or

8-54

Rev

ersi

ng S

elec

tSe

e pa

r. 8-

50 *

[3] L

ogic

Or

8-55

Set

-up

Sele

ctSe

e pa

r. 8-

50 *

[3] L

ogic

Or

8-56

Pre

set R

efer

ence

Sel

ect

See

par.

8-50

* [3

] Log

icO

r

8-9X

Bus

Jog

/ Fe

edba

ck8-

94 B

us fe

edba

ck 1

0x80

00 -

0x7F

FF *

013

-XX

Cont

rolle

r Log

ic13

-0X

Logi

c Co

ntro

ller S

ettin

gs13

-00

Logi

c Co

ntro

ller M

ode

*[0]

Off

[1] O

n13

-01

Star

t Eve

nt[0

] Fal

se[1

] Tru

e[2

] Run

ning

[3] I

nRan

ge[4

] OnR

efer

ence

[7] O

utO

fCur

rent

Rang

e[8

] Bel

owIL

ow[9

] Abo

veIH

igh

[16]

The

rmal

War

ning

[17]

Mai

nOut

OfR

ange

[18]

Rev

ersi

ng[1

9] W

arni

ng[2

0] A

larm

_Trip

[21]

Ala

rm_T

ripLo

ck[2

2-25

] Com

para

tor 0

-3[2

6-29

] Log

icRu

le0-

3[3

3] D

igita

lInpu

t_18

[34]

Dig

italIn

put_

19[3

5] D

igita

lInpu

t_27

[36]

Dig

italIn

put_

29[3

8] D

igita

lInpu

t_33

*[39

] Sta

rtCo

mm

and

[40]

Driv

eSto

pped

13-0

2 St

op E

vent

See

par.

13-0

1 *

[40]

Driv

eSto

pped

13-0

3 Re

set L

ogic

Con

trol

ler

*[0]

Do

not r

eset

[1] R

eset

Log

ic C

ontr

olle

r


DEH-41264A 13

1

13-1

X Co

mpa

rato

rs13

-10

Com

para

tor O

pera

nd*[

0] D

isab

led

[1] R

efer

ence

[2] F

eedb

ack

[3] M

otor

Spee

d[4

] Mot

orCu

rren

t[6

] Mot

orPo

wer

[7] M

otor

Volta

ge[8

] DCL

inkV

olta

ge[1

2] A

nalo

gInp

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15-0

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Read

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put 4

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e In

put [

Hz]

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put [

bin]

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3 Co

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ohm


14 DEH-41264A

1

No. Description Warning Alarm TripLock

Error Cause of Problem

2 Live zero error X X Signal on terminal 53 or 60 is less than 50% of value set in par. 6-10,6-12 and 6-22.

4 Mains phase loss1) X X X Missing phase on supply side, or too high voltage imbalance. Checksupply voltage.

7 DC over voltage1) X X Intermediate circuit voltage exceeds limit.8 DC under voltage1) X X Intermediate circuit voltage drops below voltage warning low limit.9 Driveoverloaded X X More than 100% load for too long.10 Motor Electronic Overload over

temperatureX X Motor is too hot due to more than 100% load for too long.

11 Motor thermistor over tempera-ture

X X Thermistor or thermistor connection is disconnected.

12 Torque limit X Torque exceeds value set in either par. 4-16 or 4-17.13 Over Current X X X Drive current limit is exceeded.14 Earth fault X X Discharge from output phases to ground.16 Short Circuit X X Short-circuit in motor or on motor terminals.17 Control word timeout X X No communication to frequency converter.25 Brake resistor short-circuited X X Brake resistor is short-circuited, thus brake function is disconnected.27 Brake chopper short-circuited X X Brake transistor is short-circuited, thus brake function is disconnec-

ted.28 Brake check X Brake resistor is not connected/working29 Power board over temp X X X Heat-sink cut-out temperature has been reached.30 Motor phase U missing X X Motor phase U is missing. Check the phase.31 Motor phase V missing X X Motor phase V is missing. Check the phase.32 Motor phase W missing X X Motor phase W is missing. Check the phase.38 Internal fault X X Contact local GE supplier.44 Earth fault X X Discharge from output phases to ground.47 Control Voltage Fault X X 24 V DC may be overloaded.51 Auto Tune check Unom and Inom X Wrong setting for motor voltage and/or motor current.52 Auto Tune low Inom X Motor current is too low. Check settings.59 Current limit X Drive overload.63 Mechanical Brake Low X Actual motor current has not exceeded release brake current

within start delay time window.80 Drive restored to Factory Settings X All parameter settings are restored to factory default settings.84 The connection between drive

and Keypad is lost X No communication between Keypad and frequency converter

85 Button disabled X See parameter group 0-4* Keypad86 Copy fail X An error occurred while copying from frequency converter to

Keypad or vice versa.87 Keypad data invalid X Occurs when copying from Keypad if the Keypad contains errone-

ous data - or if no data was uploaded to the Keypad.88 Keypad data not compatible X Occurs when copying from Keypad if data are moved between fre-

quency converters with major differences in software versions.89 Parameter read only X Occurs when trying to write to a read-only parameter.90 Parameter database busy X Keypad and RS485 connection are trying to update parameters si-

multaneously.91 Parameter value is not valid in this

mode X Occurs when trying to write an illegal value to a parameter.

92 Parameter value exceeds themin/max limits

X Occurs when trying to set a value outside the range.

nwrun

Not While RUNning X Parameter can only be changed when the motor is stopped.

Err. A wrong password was entered X Occurs when using a wrong password for changing a password-protected parameter.

1) These faults may be caused by mains distortions. Installing GE Line Filter may rectify this problem.

Table 1.5: Warnings and AlarmsCode list


DEH-41264A 15

1

1.1.18 Mains Supply 1 x 200 - 240 VAC

Normal overload 150% for 1 minuteFrequency converterTypical Shaft Output [kW] 0.18 0.37 0.75 1.5 2.2Typical Shaft Output [HP] 0.25 0.5 1 2 3

IP 20 Unit Size

M1Unit Size

M1Unit Size

M1Unit Size

M2Unit Size

M3Output current

Continuous (1 x 200-240 V ) [A] 1.2 2.2 4.2 6.8 9.6Intermittent (1 x 200-240 V ) [A] 1.8 3.3 6.3 10.2 14.4Max. cable size:(mains, motor) [mm2 /AWG] 4/10

Max. input currentContinuous (1 x 200-240 V ) [A] 3.3 6.1 11.6 18.7 26.4Intermittent (1 x 200-240 V ) [A] 4.5 8.3 15.6 26.4 37.0Max. mains fuses [A] See Section FusesEnvironmentEstimated power loss [W], Best case/Typical1)

12.5/15.5

20.0/25.0

36.5/44.0

61.0/67.0

81.0/85.1

Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0

Efficiency [%], Best case/Typical1)95.6/94.5

96.5/95.6

96.6/96.0

97.0/96.7

96.9/97.1

Table 1.6: Mains supply 1 x 200 - 240 VAC

1. At rated load conditions.


Normal overload 150% for 1 minuteFrequency converterTypical Shaft Output [kW] 0.25 0.37 0.75 1.5 2.2 3.7Typical Shaft Output [HP] 0.33 0.5 1 2 3 5

IP 20 Unit Size

M1Unit Size

M1Unit Size

M1Unit Size

M2Unit Size

M3Unit Size

M3Output current

Continuous (3 x 200-240 V ) [A] 1.5 2.2 4.2 6.8 9.6 15.2Intermittent (3 x 200-240 V ) [A] 2.3 3.3 6.3 10.2 14.4 22.8Max. cable size:

(mains, motor) [mm2 /AWG] 4/10

Max. input current

Continuous (3 x 200-240 V ) [A] 2.4 3.5 6.7 10.9 15.4 24.3Intermittent (3 x 200-240 V ) [A] 3.2 4.6 8.3 14.4 23.4 35.3Max.mains fuses [A] See Section FusesEnvironment Estimated power loss [W], Best case/Typical1)

14.0/20.0

19.0/24.0

31.5/39.5

51.0/57.0

72.0/77.1

115.0/122.8

Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 3.0 3.0

Efficiency [%], Best case/Typical1)96.4/94.9

96.7/95.8

97.1/96.3

97.4/97.2

97.2/97.4

97.3/97.4




16 DEH-41264A

1


Normal overload 150% for 1 minuteFrequency converterTypical Shaft Output [kW] 0.37 0.75 1.5 2.2 3.0 4.0

Typical Shaft Output [HP] 0.5 1 2 3 4 5

IP 20 Unit Size

M1Unit Size

M1Unit Size

M2Unit Size

M2Unit Size

M3Unit Size

M3Output current

Continuous (3 x 380-440 V) [A] 1.2 2.2 3.7 5.3 7.2 9.0Intermittent (3 x 380-440 V) [A] 1.8 3.3 5.6 8.0 10.8 13.7Continuous (3 x 440-480 V) [A] 1.1 2.1 3.4 4.8 6.3 8.2Intermittent (3 x 440-480 V) [A] 1.7 3.2 5.1 7.2 9.5 12.3Max. cable size:(mains, motor) [mm2/ AWG] 4/10

Max. input currentContinuous (3 x 380-440 V ) [A] 1.9 3.5 5.9 8.5 11.5 14.4Intermittent (3 x 380-440 V ) [A] 2.6 4.7 8.7 12.6 16.8 20.2Continuous (3 x 440-480 V ) [A] 1.7 3.0 5.1 7.3 9.9 12.4Intermittent (3 x 440-480 V ) [A] 2.3 4.0 7.5 10.8 14.4 17.5Max. mains fuses [A] See Section FusesEnvironmentEstimated power loss [W], Best case/Typical1)

18.5/25.5

28.5/43.5

41.5/56.5

57.5/81.5

75.0/101.6

98.5/133.5

Weight enclosure IP20 [kg] 1.1 1.1 1.6 1.6 3.0 3.0

Efficiency [%], Best case/Typical1)

96.8/95.5

97.4/96.0

98.0/97.2

97.9/97.1

98.0/97.2

98.0/97.3



Normal overload 150% for 1 minuteFrequency converterTypical Shaft Output [kW] 5.5 7.5 11 15 18.5 22

Typical Shaft Output [HP] 7.5 10 15 20 25 30

IP 20 Unit Size

M3Unit Size

M3Output current

Continuous (3 x 380-440 V) [A] 12.0 15.5 23.0 31.0 37.0 43.0Intermittent (3 x 380-440 V) [A] 18.0 23.5 34.5 46.5 55.5 64.5Continuous (3 x 440-480 V) [A] 11.0 14.0 21.0 27.0 34.0 40.0

Intermittent (3 x 440-480 V) [A]16.5 21.3 31.5 40.5 51.0 60.0

Max. cable size:(mains, motor) [mm2/ AWG] 4/10 16/6

Max. input currentContinuous (3 x 380-440 V ) [A] 19.2 24.8 33.0 42.0 34.7 41.2Intermittent (3 x 380-440 V ) [A] 27.4 36.3 47.5 60.0 49.0 57.6Continuous (3 x 440-480 V ) [A] 16.6 21.4 29.0 36.0 31.5 37.5Intermittent (3 x 440-480 V ) [A] 23.6 30.1 41.0 52.0 44.0 53.0Max. mains fuses [A] See Section FusesEnvironmentEstimated power loss [W], Best case/Typical1)

131.0/166.8

175.0/217.5

290.0/342.0

387.0/454.0

395.0/428.0

467.0/520.0

Weight enclosure IP20 [kg] 3.0 3.0 Efficiency [%], Best case/Typical1)

98.0/97.5

98.0/97.5

97.8/97.4

97.7/97.4

98.1/98.0

98.1/97.9




DEH-41264A 17

1

Protection and Features:

Electronic thermal motor protection against overload.

Temperature monitoring of the heatsink ensures that the frequency converter trips in case of overtemperature

The frequency converter is protected against short-circuits between motor terminals U, V, W.

If a motor phase is missing, the frequency trips and issues an alarm.

If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).

Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit voltage is too low or too high.

The frequency converter is protected against earth faults on motor terminals U, V, W.

Mains supply (L1/L, L2, L3/N):

Supply voltage 200-240 V 10%

Supply voltage 380-480 V 10%

Supply frequency 50/60 Hz

Max. imbalance temporary between mains phases 3.0 % of rated supply voltage

True Power Factor ( ) 0.4 nominal at rated load

Displacement Power Factor (cos ) near unity (> 0.98)

Switching on input supply L1/L, L2, L3/N (power-ups) maximum 2 times/min.

Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS symmetrical Amperes, 240/480 V maximum.

Motor output (U, V, W):

Output voltage 0 - 100% of supply voltage

Output frequency 0-200 Hz (Adv Vector Control), 0-400 Hz (u/f)

Switching on output Unlimited

Ramp times 0.05 - 3600 sec.

Cable lengths and cross sections:

Max. motor cable length, screened/armoured (EMC correct installation) 15 m

Max. motor cable length, unscreened/unarmoured 50 m

Max. cross section to motor, mains*

Connection to load sharing/brake (M1, M2, M3) 6.3 mm insulated Faston Plugs

Max. cross section to load sharing/brake (M4, M5) 16 mm2/6AWG

Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2 x 0.75 mm2)

Maximum cross section to control terminals, flexible cable 1 mm2/18 AWG

Maximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWG

Minimum cross section to control terminals 0.25 mm2

* See tables for mains supply for more information!

Digital inputs (Pulse/enocder inputs):

Programmable digital inputs (Pulse/encoder) 5 (1)

Terminal number 18, 19, 27, 29, 33,

Logic PNP or NPN

Voltage level 0 - 24 V DC

Voltage level, logic'0' PNP < 5 V DC

Voltage level, logic'1' PNP > 10 V DC

Voltage level, logic '0' NPN > 19 V DC

Voltage level, logic '1' NPN < 14 V DC

Maximum voltage on input 28 V DC

Input resistance, Ri approx. 4 k

Max. pulse frequency at terminal 33 5000 Hz

Min. pulse frequency at terminal 33 20 Hz

Analog inputs:

Number of analog inputs 2

Terminal number 53, 60

Voltage mode (Terminal 53) Switch S200=OFF(U)

Current mode (Terminal 53 and 60) Switch S200=ON(I)

Voltage level 0 -10 V

Input resistance, Ri approx. 10 k


18 DEH-41264A

1

Max. voltage 20 V

Current level 0/4 to 20 mA (scaleable)

Input resistance, Ri approx. 200

Max. current 30 mA

Analog output:

Number of programmable analog outputs 1

Terminal number 42

Current range at analog output 0/4 - 20 mA

Max. load to common at analog output 500

Max. voltage at analog output 17 V

Accuracy on analog output Max. error: 0.8 % of full scale

Resolution on analog output 8 bit

Control card, RS-485 serial communication:

Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)

Terminal number 61 Common for terminals 68 and 69

Control card, 24 V DC output:

Terminal number 12

Max. load (M1 and M2) 160 mA

Max. load (M3) 30 mA

Max. load (M4 and M5) 200 mA

Relay output:

Programmable relay output 1

Relay 01 Terminal number 01-03 (break), 01-02(make)

Max. terminal load (AC-1)1) on 01-02 (NO) (Resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-02 (NO) (Inductive load @ cos 0.4) 250 V AC, 0.2 A

Max. terminal load (DC-1)1) on 01-02 (NO) (Resistive load) 30 V DC, 2 A

Max. terminal load (DC-13)1) on 01-02 (NO) (Inductive load) 24 V DC, 0.1A

Max. terminal load (AC-1)1) on 01-03 (NC) (Resistive load) 250 V AC, 2 A

Max. terminal load (AC-15)1) on 01-03 (NC) (Inductive load @ cos 0.4) 250 V AC, 0.2A

Max. terminal load (DC-1)1) on 01-03 (NC) (Resistive load) 30 V DC, 2 A

Min. terminal load on 01-03 (NC), 01-02 (NO) 24 V DC 10 mA, 24 V AC 20 mA

Environment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 part 4 and 5

Control card, 10 V DC output:

Terminal number 50

Output voltage 10.5 V 0.5 V

Max. load 25 mA

NB!

All inputs, outputs, circuits, DC supplies and relay contacts are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.


DEH-41264A 19

1

Surroundings:

Enclosure IP 20

Enclosure kit available IP 21, TYPE 1

Vibration test 1.0 g

Max. relative humidity 5% - 95%(IEC 60721-3-3; Class 3K3 (non-condensing) during operation

Aggressive environment (IEC 60721-3-3), coated class 3C3

Test method according to IEC 60068-2-43 H2S (10 days)

Ambient temperature Max. 40 C

Derating for high ambient temperature, see section on special conditions

Minimum ambient temperature during full-scale operation 0 C

Minimum ambient temperature at reduced performance - 10 C

Temperature during storage/transport -25 - +65/70 C

Maximum altitude above sea level without derating 1000 m

Maximum altitude above sea level with derating 3000 m

Derating for high altitude, see section on special conditions

Safety standards EN/IEC 61800-5-1, UL 508C

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EMC standards, Immunity

EN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3,

EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

See section on special conditions


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1.1.21 Derating for Ambient Temperature

The ambient temperature measured over 24 hours should be at least 5 C lower than the max. ambient temperature.

If the frequency converter is operated at high ambient temperature, the continuous output current should be decreased.

The frequency converter has been designed for operation at max 50 C ambient temperature with one motor size smaller than nominal. Continuous operation

at full load at 50 C ambient temperature will reduce the lifetime of the frequency converter.

1.1.22 Derating for Low Air Pressure

The cooling capability of air is decreased at low air pressure.

For altitudes above 2000 m, please contact GE .

Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient temperature or the maximum output current should be decreased.

Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max. ambient temperature by 1 degree per 200 m

1.1.23 Derating for Running at Low Speeds

When a motor is connected to at frequency converter, it is necessary to check that the cooling of the motor is adequate.

A problem may occur at low speeds in constant torque applications. Running continuously at low speeds below half the nominal motor speed may require

additional air cooling. Alternatively, choose a larger motor (one size up).

Ordering No Description

KYPDACLP1 Keypad with potentiometer

RMKYPDACLP1 Remote Mounting Kit for Keypad incl. 3 m cable , IP21 rated

NEMA1ACLP1 Nema Type 1 kit for Unit Size M1

NEMA1ACLP2 Type 1 kit for Unit Size M2


DEPLTACLP1 De-coupling plate kit for Unit Sizes M1 and M2

DEPLTACLP2 De-coupling plate kit for Unit Size M3

for M1 frame

RMACLP1 DIN rail mounting kit for M1 Unit Size



DEPLTACLP3 De-coupling plate kit for M4 and M5 frames

GE Line Filters and brake resistors are available upon request.


DEH-41264A 21

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1 Gua rpida

1.1.1 Advertencias

Advertencia de alta tensin:

La tensin del convertidor de frecuencia es peligrosa cuando el equipo est conectado a la red. La instalacin incorrecta del motor o del

convertidor de frecuencia puede producir daos en el equipo, lesiones fsicas graves e incluso la muerte. Por tanto, es muy importante

respetar las instrucciones de este manual, as como las normas y reglamentos de seguridad vigentes locales y nacionales.

Advertencia:

El contacto con los componentes elctricos puede llegar a provocar la muerte, incluso una vez desconectado el equipo de la red de alimen-

tacin.

Asegrese de haber desconectado todas las entradas de tensin restantes (conexin del circuito intermedio de CC).

Tenga en cuenta que puede haber alta tensin en el enlace de CC aunque los indicadores LED estn apagados.

Antes de tocar cualquier componente del convertidor de frecuencia que pudiera tener tensin, espere al menos 4 minutos para todos los

tamaos M1, M2 y M3.

Espere 15 minutos, como mnimo, para todos los tamaos M4 y M5.

Corriente de fuga:

La corriente de fuga a tierra del convertidor de frecuencia sobrepasa los 3,5 mA. Segn IEC 61800-5-1, debe garantizarse una conexin a

tierra protectora reforzada por medio de un cable a tierra de Cu, 10 mm (mnimo), o un cable a tierra adicional (con la misma seccin que

el cable de alimentacin de red) se debe terminar por separado.

Dispositivo de corriente residual:

Este producto puede originar corriente CC en el conductor de proteccin. Cuando se utiliza un dispositivo de corriente residual (RCD) para

proteccin adicional, slo debe utilizarse un RCD de tipo B (retardo de tiempo) en la alimentacin de este producto.

La conexin protectora a tierra del convertidor de frecuencia y la utilizacin de rels diferenciales RCD debe realizarse siempre conforme a

las normas nacionales y locales.

Proteccin trmica del motor:

La proteccin de sobrecarga del motor es posible ajustando el parmetro 1-90 Proteccin trmica motor. Para el mercado norteamerica-

no: la funcin proporciona proteccin de sobrecarga del motor clase 20, de acuerdo con NEC.

Instalacin en altitudes elevadas:

Para altitudes superiores a 2 km, pngase en contacto con GE.

Convertidor AF-60 LP Micro

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1.1.2 Instrucciones de seguridad

Asegrese de que el convertidor de frecuencia est conectado a tierra correctamente.

No retire las conexiones de la red de alimentacin, ni las del motor u otras conexiones de alimentacin mientras el convertidor de frecuencia est

conectado a la red.

Proteja a los usuarios de la tensin de alimentacin.

Proteja el motor frente a las sobrecargas conforme a la normativa vigente local y nacional.

La corriente de fuga a tierra supera los 3,5 mA.

La tecla [Off] (Apagar) no es un interruptor de seguridad. No desconecta el convertidor de frecuencia de la red de alimentacin.

1.1.3 Documentacin disponible

NOTA!

Esta gua rpida contiene la informacin bsica necesaria para la instalacin y puesta en funcionamiento del convertidor.

Si necesita informacin adicional, la siguiente documentacin puede descargarse de www.geelectrical.com/drives

1.1.4 Aprobaciones

1.1.5 Red de alimentacin IT

Red de alimentacin IT

Instalacion con una fuente aislada, es decir, redes IT.

Tensin mx. de alimentacin permitida conectado a la red: 440 V.

Para mejorar el rendimiento de los armnicos, GE ofrece filtros de lnea opcionales.

1.1.6 Evitar arranques accidentales

Cuando el convertidor de frecuencia est conectado a la red de alimentacin, el motor puede arrancarse o pararse mediante los comandos digitales, los

comandos del bus, las referencias o desde el teclado del convertidor.

Desconecte el convertidor de frecuencia de la red de alimentacin cuando as lo dicten las consideraciones de seguridad del personal, para evitar el

arranque accidental de cualquier motor.

Para evitar arranques accidentales, active siempre la tecla [OFF] antes de modificar cualquier parmetro.


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1.1.7 Instrucciones para desecho del equipo

Los equipos que contienen componentes elctricos no deben desecharse junto con los desperdicios domsticos.

Debe recogerse de forma independiente con los residuos elctricos y electrnicos de acuerdo con la legislacin

local actualmente vigente.

1.1.8 Antes de iniciar tareas de reparacin

1. Desconecte el Convertidor AF-60 LP Micro de la red elctrica (y del suministro de CC externo, si lo hubiera).

2. Espere 4 minutos (M1, M2 y M3) 15 minutos (M4 y M5) para que se descargue el enlace de CC.

3. Desconecte los terminales del bus de CC y de freno (si existen)

4. Retire el cable del motor

1.1.9 Montaje lado a lado

El convertidor de frecuencia puede montarse al lado de unidades IP 20 y requiere 100 mm de espacio libre por encima y por debajo para su refrigeracin.

Consulte en las especificaciones hacia el final de este documento los detalles de valores nominales ambientales.


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1.1.10 Dimensiones mecnicas

En la solapa del embalaje encontrar una plantilla para taladrar.

Ilustracin 1.1: Dimensiones mecnicas.

Potencia (kW) Altura (mm) Anchura (mm) Profundidad1)(mm)

mx. mx.

Tama-o de

unidad1 X 200-240 V 3 X200 -240 V

3 X380-480 V A

A (incluida laplaca de desa-coplamiento)

a B b C Kg

M1 0,18 - 0,75 0,25 - 0,75 0,37 - 0,75 150 205 140,4 70 55 148 1,1M2 1,5 1,5 1,5 - 2,2 176 230 166,4 75 59 168 1,6M3 2,2 2,2 -3,7 4,0 - 7,5 239 294 226 90 69 194 3,0M4 11,0-15,0 M5 18,5-22,0

1) Para Teclado con potencimetro, aadir 7,6 mm.

Tabla 1.1: Dimensiones mecnicas

1.1.11 Instalacin elctrica en general

NOTA!

Todos los cableados deben cumplir las normas nacionales y locales sobre las secciones de cables y temperatura ambiente. Se recomienda usar conductores

de cobre (de 60 a 75 C).

Detalles de pares de apriete de los terminales.

Potencia (kW) Par [Nm]Tamao de

unidad 1 x 200-240 V 3 x 200-240 V 3 x 380-480 V Lnea VelocidadConexin CC/

Freno1)Terminalesde control

Toma de tie-rra Rel

M1 0,18 - 0,75 0,25 - 0,75 0,37 - 0,75 1,4 0,7 - 0,15 3 0,5M2 1,5 1,5 1,5 - 2,2 1,4 0,7 - 0,15 3 0,5M3 2,2 2,2 - 3,7 3,0 - 7,5 1,4 0,7 - 0,15 3 0,5M4 11,0-15,0 M5 18,5-22,0

1) Conectores tipo pala (conectores de 6,3 mm Faston)

Tabla 1.2: Apriete de los terminales.


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1.1.12 Fusibles

Proteccin de circuito derivado:

Para proteger la instalacin frente a peligros elctricos e incendios, todos los circuitos derivados de una instalacin, aparatos de conexin, mquinas, etc.,

deben estar protegidos frente a cortocircuitos y sobreintensidades de acuerdo con las normativas nacionales e internacionales.

Proteccin contra cortocircuito:

El convertidor es apto para un circuito capaz de suministrar un mximo de 100.000 Arms (simtrico), 480 V mx.

Proteccin de sobreintensidad:

Proporciona una proteccin para evitar el sobrecalentamiento de los cables en la instalacin. La proteccin frente a sobreintensidad siempre debe llevarse a

cabo segn las normas vigentes.

No conformidad con UL:

Si no es necesario cumplir las normas UL/cUL, GE recomienda utilizar los fusibles que se indican en la tabla siguiente, que garantizan el cumplimiento de la

norma EN50178/IEC61800-5-1:

En caso de mal funcionamiento, si no se sigue esta recomendacin, podran producirse daos en el convertidor de frecuencia.

ConvertidorAF-60 LPMicro

ULFusibles mx. no

ULBussmann Bussmann Bussmann Littel fuse Ferraz-ShawmutFerraz-

Shawmut1 X 200-240 VHP Tipo RK1 Tipo J Tipo T Tipo RK1 Tipo CC Tipo RK1 Tipo gG1/4 - 1/2 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 15A1 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A2 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A3 KTN-R45 JKS-45 JJN-45 KLN-R45 - A2K-45R 45A3 x 200-240 V1-3 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A1-2 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 15A1 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A2 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A3 KTN-R40 JKS-40 JJN-40 KLN-R40 ATM-R40 A2K-40R 40A5 KTN-R40 JKS-40 JJN-40 KLN-R40 - A2K-40R 40A3 x 380-480 V1/2 - 1 KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A2 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 16A3 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A4 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K405R 40A5 KTS-R40 JKS-40 JJS-40 KLS-R40 ATM-R40 A6K-40R 40A7.5 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A10 KTS-R40 JKS-40 JJS-40 KLS-R40 - A6K-40R 40A15 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A20 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 63A25 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A30 KTS-R60 JKS-60 JJS-60 KLS-R60 - A6K-60R 80A

Tabla 1.3: Fusibles


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1.1.13 Conexin a la red elctrica y al motor

El convertidor de frecuencia est diseado para controlar todos los motores estndar trifsicos asncronos.

El convertidor de frecuencia esta diseado para aceptar cables de red y de motor con una seccin mxima de 4 mm2/10 AWG (M1, M2 y M3) y de 16 mm2/6

AWG (M4 y M5).

Utilice un cable de motor apantallado/blindado para cumplir con las especificaciones de emisin EMC y conecte este cable tanto a la placa de desa-

coplamiento como al metal del motor.

Mantenga el cable del motor tan corto como sea posible para reducir el nivel del ruido y las corrientes de fuga.

Paso 1: Conecte primero los cables de toma de tierra al terminal de tierra.

Paso 2: Conecte el motor a los terminales U, V y W.

Paso 3: Conecte las tres fases de la red de alimentacin a los terminales

L1 , L2 y

L3/N (trifsico) o L1/L y L3/N (monofsico), y apriete las conexiones.

Ilustracin 1.2: Montaje del cable de toma de tierra, de la red

elctrica y de los cables de motor.

1.1.14 Terminales de control

Todos los terminales de los cables de control se encuentran situados en la

parte delantera del convertidor de frecuencia, bajo la tapa de terminales.

Desmonte la tapa de terminales utilizando un destornillador.

Ilustracin 1.3: Desmontaje de la tapa de terminales.


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La siguiente ilustracin muestra todos los terminales de control del convertidor. Al aplicar Arrancar (term. 18) y una referencia analgica (term. 53 o 60), el

convertidor de frecuencia se pone en funcionamiento.

Ilustracin 1.4: Visin general de los terminales de control con configuracin PNP y ajustes de fbrica.


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1.1.15 Circuito de potencia - Presentacin

Ilustracin 1.5: Diagrama que muestra todos los terminales elctricos.

m* Freno (BR+ y BR-) no son aplicables para el tamao de unidad M1.

GE dispone de resistencias de freno.

Se puede mejorar el factor de potencia y el rendimiento EMC instalando los filtros de lnea opcionales de GE.

Tambin pueden utilizarse los filtros de potencia de GE para compartir carga.

1.1.16 Carga compartida/Freno

Utilice conectores Faston aislados de 6,3 mm diseados para soportar altas tensiones de CC (carga compartida y freno).

Carga compartida: conecte terminales UDC- y UDC/BR+.

Freno: conecte terminales BR- y UDC/BR+.

Tenga en cuenta que puede haber una tensin de hasta 850 V CC entre los terminales

UDC+/BR+ y UDC-. No estn protegidos frente a cortocircuitos.


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1.1.17 Programacin con Teclado

Si desea obtener informacin detallada sobre la programacin, consulte la Gua de programacin, Convertidor Micro AF-60 LP .

NOTA!

El convertidor de frecuencia puede programarse tambin desde un PC a travs del puerto de comunicaciones RS485, instalando el DCT-10 Control Tool.

Este software se puede descargar desde el sitio web de GE: www. geelectrical.com/drives

Ilustracin 1.6: Descripcin de los botones y el display del Teclado

Utilice la tecla [MENU] para seleccionar uno de los mens siguientes:

Estado (Status):

Solo para lectura de datos.

Quick Menu (Men rpido):

Para acceso a los mens rpidos 1 y 2, respectivamente.

Main Menu (Men principal):

Para acceder a todos los parmetros.

Teclas de navegacin:

[Back] (Atrs): para retroceder al paso o nivel previo en la estructura de na-

vegacin.

Botones de flecha : para desplazarse entre grupos de parmetros, en-

tre parmetros y dentro de stos.

[OK] (Aceptar): para seleccionar un parmetro y para confirmar la modifi-

caciones de los ajustes de parmetros.

Teclas de funcionamiento:

Un luz amarilla sobre las teclas de operacin indica la tecla activa,

[Hand]: arranca el motor y habilita el control del convertidor de frecuencia a travs del Teclado.

[Off/Reset]: para el motor (off). Si est en modo de alarma, la alarma se reiniciar.

[Auto]: el convertidor de frecuencia se controla a travs de los terminales de control o a travs de la comunicacin serie.

[Potencimetro]: El potencimetro funciona de dos maneras diferentes, dependiendo del modo en el que est funcionando el convertidor de frecuencia.

En Auto Mode, el potencimetro acta como una entrada analgica programable adicional.

En modo Hand , el potencimetro controla la referencia local.


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Utilice las flechas [ ] y [ ] para desplazarse entre las diferentes opciones de cada men.

El display indica el modo de estado con una pequea flecha encima de Status.

El Men rpido proporciona un fcil acceso a los parmetros ms utilizados.

1. Para entrar en el Men rpido, pulse la tecla [MENU] hasta que el ind

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