Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute...

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October 6, 2010 Orlando, FL TITANIUM 2010 Conference Aerospace Titanium Demand Outlook Bill Bihlman Ann Arbor, Michigan • Amersham, United Kingdom • Singapore www.AeroStrategy.com

Transcript of Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute...

Page 1: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

October 6, 2010

Orlando, FL

TITANIUM 2010 Conference

Aerospace Titanium Demand

Outlook

Bill Bihlman

Ann Arbor, Michigan • Amersham, United Kingdom • Singaporewww.AeroStrategy.com

Page 2: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

Industry Canada

Aerospace Forecasting Conference© 2010 AeroStrategy

Agenda

2

Baseline Titanium Demand From Aircraft Production

Anticipated Actual Titanium Mill Demand

Page 3: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Aluminum50%

High-Strength Steel22%

Titanium Alloy10%

Super Alloy9%

Composites4%

Other Metals6%

Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production

Baseline

Titanium

Demand

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2010 Total Material Demand For Aircraft Production

By Material Type*

Sources: AeroStrategy

963M lbs

• Aluminum is the predominant

material consumed in aerospace

production – at half of the total

consumption

• Titanium alloys are roughly 10% of

the total aerospace material demand

from production

* Production ONLY, MRO not included

Page 4: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Aerostructures28%

Engine26%

Component25%

Nacelle Systems21%

The Largest Category Of Titianium Alloy Is Aerostructures—Engines And Components Also Consume Large Quantities

2010 Titanium Alloy Demand From Aircraft And Engine Production

By System Category*

Source: AeroStrategy analysis 4

• The majority of titanium alloy is

found in aerostructures, used for

frames, floor beams, seat tracks,

hard attachment points, etc.

• Engines also use larges quantities of

titanium, commonly in the “cold

section” of the engine

• Components (principally the landing

gear) is the third largest titanium

alloy category

98.1M lbs

Baseline

Titanium

Demand

* Production ONLY, MRO not included

Page 5: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Air Transport74%

Military14%

Rotary Wing7%

Bus & Gen Aviation

5%

The Air Transport Market Drives Almost Three-Quarters Of Aerospace Titanium Alloy Consumption

2010 Titanium Alloy Demand From Aircraft And Engine Production

By Aircraft Category*

Source: AeroStrategy analysis 5

• Air transport leads demand,

accounting for almost 70% of

consumption

• Military (fixed wing) is the second

largest market at 18% of the total

• Rotary wing and business & general

aviation are minor markets

98.1M lbs

Baseline

Titanium

Demand

* Production ONLY, MRO not included

Page 6: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

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5

10

15

20

25

30

The 777 Platform Leads All Other Programs In Terms Of Total Titanium Alloy Consumed

Top 15 Programs In Terms Of Titanium Alloy Consumption For 2010*

Source: AeroStrategy analysis 6

The top 10 programs account

for two-thirds of the total

titanium alloy consumption

M L

bs

Baseline

Titanium

Demand

* Production ONLY, MRO not included

Page 7: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Despite The Global Recession, The Air Transport Production Rate Will Likely Remain Steady

Source: AeroStrategy analysis

0

200

400

600

800

1000

1200

1400

2009 2010 2011 2012 2013 2014

Other

787 Family

A380767

EMB-170/175CRJ-700/900/1000

EMB-190/195

A330/A340 Family777 Family

A320 Family

737 Family

AeroStrategy Air Transport Delivery Forecast

(March 2010) Production rates will be

even higher after the

recently announced

B737 / A320 production

rate increases

materialize

7

Baseline

Titanium

Demand

Page 8: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

As Production Rates On Individual Aircraft Models Increase Several Interesting Dynamics Emerge

Aircraft Family 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018Grand

Total

A320 Family 385 369 376 396 396 363 370 370 396 396 396 4,213

737 Family 284 372 360 360 360 336 336 336 360 360 360 3,824

787 Family 0 0 0 15 80 120 144 144 144 144 156 947

A330 72 76 80 80 71 74 51 41 38 36 36 655

777 Family 62 88 60 72 84 84 60 48 25 35 23 641

EMB-190/195 92 84 72 39 36 41 43 41 54 51 55 608

A350 0 0 0 0 0 0 26 66 96 120 120 428

CRJ-700/900/1000 50 60 45 24 21 20 20 26 28 30 32 356

EMB-170/175 64 33 23 20 20 22 20 23 29 22 26 302

A380 12 10 20 24 26 32 32 21 18 18 15 228

747 Family 14 8 8 18 21 24 24 20 20 20 16 193

ARJ 0 0 1 9 16 16 13 15 15 20 20 125

SUPERJET 0 0 6 8 12 15 15 15 15 15 15 116

C110/C130 0 0 0 0 0 0 2 10 20 30 30 92

MRJ 0 0 0 0 0 0 10 18 18 20 20 86

767 10 13 12 6 7 6 5 5 0 0 0 64

EMB-135/140/145 6 8 8 1 5 7 7 8 0 0 0 50

NEW 50SEAT RJ 0 0 0 0 0 0 0 0 0 0 33 33

A340 Family 12 10 8 0 0 0 0 0 0 0 0 30

Grand Total 1,063 1,131 1,079 1,072 1,155 1,160 1,178 1,207 1,276 1,317 1,353 12,991

Air Transport Delivery Forecast

(March 2010)A320 or B737 re-

engining in could reduce

single aisle deliveries

considerably in mid-

2010s

A significant B777

refresh could increase

deliveries in late 2010s

beyond the current

baseline

Higher fuel prices could

push C-Series

production rates well

beyond the current

forecast of 30/year

USAF tanker decision

could change increase

and extend B767

production considerably

Projected C919 introduction

In September 2010, Airbus announced a further

increase to 440/year; Boeing responded with B737

rate of 38/mo (not integrated into forecast)

Source: AeroStrategy analysis 8

Baseline

Titanium

Demand

Page 9: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

The Aftermarket Has An Important Impact On Titanium Demand For Gas Turbines…

• Major scheduled events

(overhaul, hot section

inspection)

• Material intensive; parts are

60-70% of cost of engine MRO

• Disks and hubs are life limited

and must be destroyed after

cycle limits

• Major materials consumed:

nickel alloys, titanium, steel

TI Consumption: HIGH

• Maintenance for aircraft

systems and components

• Landing systems

• Avionics

• Auxiliary power unit

• Hydraulics, pneumatics, fuel

• Generally material intensive

• Major materials consumed:

aluminum, nickel alloys, steel,

titanium, composites

TI Consumption: LOW

Source: AeroStrategy analysis; market interviews 9

Influence Of The Aftermarket

• Scheduled airframe

heavy checks and depot-

level maintenance

• Labor-intensive; labor is

typically 70% of cost

structure

• Major materials

consumed: aluminum,

composites

TI Consumption: LOW

Airframe Engine Components

Baseline

Titanium

Demand

Page 10: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

… This Is Due To Strict Regulations Requiring Routine Replacement Of Rotating Engine Parts…

• Life limited parts – must be scrapped and replaced at set interval (e.g.,

20K cycles)

• A typical air transport aircraft accrues 2,000 cycles (flights) per year

• On average, disks are replaced every 8-10 years

Disks

• Inspected during engine overhauls (generally every 3-5 year)s; engine MRO

must make repair/replace decision on each component

• The ratio of replace (scrap) to repair is 1:2 for air transport engines

• On average, turbine blades and vanes are replaced very 8-10 years

Turbine Blades

& Vanes

Source: AeroStrategy analysis; market interviews 10

Overview Of Life-limited Parts For Gas Turbines

A typical air transport engine is overhauled every 4-6 years... Consuming a

considerable amount of rotary-grade titanium alloy

Baseline

Titanium

Demand

Page 11: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

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20

30

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50

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Airframe Engine Component

MRO

Production

This Results In An Additional 15-20% Of Titanium Demand For Rotary Grade Beyond That Of Gas Turbine Production

2010 Titanium Alloy Production And Aftermarket Demand

Total = 106.4 M lbs

Source: AeroStrategy analysis 11

• Airframe consumes less than 5%

of the total titanium alloy required

• Engines, however, have a large

percentage of the titanium

demand from the aftermarket

(e.g., maintenance, repair and

overhaul (MRO)), between 15-

20%

• The component aftermarket for

titanium is relatively small, at

around 5% of total consumption

49.2

31.3

25.8

M L

bs

*

Baseline

Titanium

Demand

Page 12: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Billet48%

Plate25%

Sheet/strip3%

Bar13%

Rod9%

Wire2%

Titanium Alloy Is Supplied Most Often In Billet Form, Which Accounts For Almost 50% Of All Product Forms

12Source: AeroStrategy, US Geological Institute

2010 Titanium Alloy Production And Aftermarket DemandBy Material Form

106.4 M lbs

Form Applications

Billet Forgings for aiframe, landing gear, engine disks

Plate Mainly airframe, pylons

Sheet/strip Ducting, scuff surfaces

Bar Engine blades/vanes

Rod Fasteners

Wire Wing fasteners

Baseline

Titanium

Demand

Page 13: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Agenda

Baseline Titanium Demand From Aircraft Production

Anticipated Actual Titanium Mill Demand

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Page 14: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

There Are Three Factors That Influnce Near-Term Demand For Titianium

Effects of Supply Chain Destocking And Restocking For MRO Demand

#1 DEFERRED MAINTAINANCE

& MRO SUPPLY CHAIN

DESTOCKING

To minimize cash flow, firms

have chosen to burn down

existing stock, particularly

affecting engine MRO

Deferred placement of engine

life-limited parts

Significant cannibalization of

new engine parts by used

parts

#2 PRODUCTION INVENTORY

OVERHANG

Delays in the 787 (along with

the 747-8) have created a

significant inventory backlog

for airframe titanium

#3 PRODUCTION RATE

INCREASES

Both Boeing and Airbus have

announced production rate

increase for their narrowbody

Increasing

Demand

Decreasing

Demand

Sources: AeroStrategy analysis, interviews 14

Actual

Titanium

Demand

Page 15: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Effects Of MRO Supply Chain Destocking/Restocking For TI Demand

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9

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2010 2011 2012 2013 2014 2015

Factor #1: Decreased Demand For Aftermarket Material

Mill Demand For Rotary Grade Titanium Will Lag Fundamental Demand Due To Deferred Maintenance And Destocking

Sources: AeroStrategy 15

M lb

s

Realized mill demandFundamental

demand AeroStrategy estimates that

aftermarket material

demand fell 20-30% due to

deferred maintenance and

destocking in 2009

Demand remains soft; low-

single digit growth is

anticipated in 2010

The supply chain will

eventually “restock”, thus

creating a demand that is in

excess of actual production

requirements

Actual

Titanium

Demand

Page 16: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Stocking Points Along The Supply Chain Allow For Inventory Build Up, Which Can Attenuate Pull From The Mill…

• Predicted raw material

demand based on aircraft

production rates, material

content, buy-to-fly ratios

• Adequate to analyze

market dynamics when

the supply chain is stable

Fundamental Demand For Materials

• Inventory stocking &

destocking, use of WIP

• Acts as a buffer between

fundamental demand and

realized revenue by raw

material mills

• Important in times of crisis

Production Supply Chain Practices

Source: AeroStrategy 16

Factor #2: Significant Build-Up Of Production Inventory

Actual

Titanium

Demand

Page 17: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

… And Much Of The Inventory Is Housed At Boeing-Related Warehouses, Which Reduces Titanium Mill Demand

Source: AeroStrategy 17

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20

30

40

50

60

70

80

2010 2011 2012 2013 2014 2015

It is estimated that there is 40

to 50 M lbs of titanium stock,

mainly associated with the

787 delay

This stock is stored at

warehouses and includes all

mill products, especially ingot

and billet

Due to “take-or-pay”

contracts where Boeing is

require our customers to take

a minimum shipment, burn

rate is believed to be slow,

lasting 2 to 3 years to return

to normal levels

M lb

s

Effects of Inventory On Airframe TI Production Demand

Factor #2: Production Inventory Build-Up (CONT)

Realized mill demand

Fundamental

demand

Actual

Titanium

Demand

Page 18: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

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10

15

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25

2010 2011 2012 2013 2014 2015

This Decrease Will Be Partially Offset By Increased NarrowbodyProduction, Which Adds Some 5M Pounds Of Demand

Source: AeroStrategy 18

In September 2010, Airbus

announced a further increase

of 440/year for the A320

family, effective late

2011/early 2012

Boeing responded with B737

rate increase to 38/month,

corresponding to the same

timeline

These increases, combined

with early 2010 adjustments,

will increase titanium demand

from 15M lbs to 20M lbs for

these models

M lb

s

Effects Of A320/B737 Production Rate Increases On TI Demand

Factor #3: Announced Production Rate Increased

Mill demand after

production increases

Actual

Titanium

Demand

Mill demand before

production increases

Page 19: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

The Net Result Is A Mill Demand Profile That Will Increase At Approximately 14% Per Annum Over The Next Five Years

2010 To 2015 Anticipated Titanium Aerospace Mill Demand Forecast*

By System Category

Source: AeroStrategy analysis 19

CAGR

M L

bs

* Including affects of inventory burn and

MRO destocking/restocking

Actual

Titanium

Demand

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40

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80

100

120

140

160

180

2010 2011 2012 2013 2014 2015

Component, 13.5%

Engine, 6.2%

Airframe, 20.0%

Total CAGR: 14.0%

Page 20: Aerospace Titanium Demand Outlook · Composites 4% Other Metals 6% Titanium Alloys Constitute Approximately 10% Of The Total Material Demand For Aerospace Production Baseline Titanium

© 2010 AeroStrategy TITANIUM 2010 Conference

Thank You For Your Attention

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• AeroStrategy is a specialist management consulting firm devoted

to aviation and aerospace sectors with offices in Ann Arbor,

Michigan, Amersham, U.K., and Singapore

• To learn more about AeroStrategy please contact:

David Stewart, Principal

Ph: + 44 1494 431 600

[email protected]

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Ph: +1 734 821 0227

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