AERO END MILL SERIESmetaxpo.com/wp-content/uploads/2016/11/Brochure-AERO-SERIES-EU-E… · Ideal...

AERO END MILL SERIESHigh speed Carbide End Mills for Aluminium Alloys

DLC-AIR-EDS AERO-ETS AERO-O-ETS AERO-ETL AERO-EXTLAERO-LN-EDS AERO-LN-ETS

VOL 3

Applicable with highpower equipment.High rigidity

Excellent chip evacuation.Optimal flute shape

Excellent welding resistance and lubricity. DLC Coating

Excellent cutting.Sharp cutting edge

Gains the maximum performance for high powered equipment

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22

Ideal for Aluminium AlloysDiamond Like Carbon coatingOSG's DLC coating gives shiny surface! This shiny & smooth surface optimises end mill

performance particulary in aluminum alloys that require welding resistance and lubricity.

* Amorphous : no polycrystalline structure with free-grain boundaries.

DLC Diamond

Crystal construction Crystal construction

Graphite

Amorphous

Thin coating layer (approx. 1μm)! Sharp cutting edge!

Smooth and superb surface finish!

High quality surface even in high speed feeding!

Roughness

2.0

0.0

－2.0

（μm）

0 1.00 2.00 3.00

Ra 0.0908μmRz 0.7112μm

（mm）

Tool AERO-ETL Ø12XR1

Work Material A7075

Cutting Speed 528m/min (14.000min-1)

Feed 4.000mm/min (0,095mm/t)

Depth of Cut ap=45mm ae=0,15mm

M.R.R. 27 cm3/min

33

Ideal for Aluminium AlloysDiamond Like Carbon coating

Astonishing chip evacuation with Ø25 diameter!

The Aero Series is perfect for high powered equipmentover 80 kw

9.000 cm3/min chip evacuation

Tool AERO-ETL Ø25xR3

Work Material A7075

Cutting Speed 2.355m/min (30.000min-1)

Feed 36.000mm/min (0,4mm/t)

Depth of Cut ap=10mm ae=25mm

Coolant Water Soluble (External)

Machine 5-axis Machining Centers

Machine Power 120Kw

1.5D

5D

DLC-AIR-EDSAERO-LN-EDS

AERO-EXTLAERO-ETL

AERO-ETSAERO-O-ETSAERO-LN-ETSO

verh

ang

Leng

th

Machine Power

~80kW 120kW

(L/D)

NEW

NEW

NEW

NEW

NEWNEW

Product Guideline

44

Machining Data

Enables high efficiency milling for both roughingand finishing

Finishing side milling by extra long flute length

Leading edge ribSize:490 × 490 × 35(mm)

5,000cm3/minM.R.R.

Tool AERO-ETL Ø25xR3

Work Material A7075

Milling Method Roughing Finishing

Cutting Speed 1.413m/min(18.000 min-1)

1.884m/min(24.000 min-1)

Feed 18.000mm/min(0,33mm/t)

7.200mm/min(0,1mm/t)

Coolant Mist (Through spindle mist)


Tool AERO-EXTL Ø25xR3

Work Material A7075

Cutting Speed 898m/min (14.300min-1)

Feed 6,435mm/min

Coolant Water Soluble


55

Applications - Anwendungen - Applicazioni - Applications - Applikation - Applikation - Aplicaciones - Применение - Uygulama - Zastosowania

~40 HRC ~45 HRC ~55 HRC ~60 HRC ~65 HRC SUS ~35 HRC GG-GGG ~350 HB

Cu Al Graphite Ti HRS Plast. CFRP

Number of flutes - Anzahl Schneiden - Numero di denti - Nombre de lèvres - Liczba ostrzy -Antal skær - Antal skär - Numero de ranuras - Число режущих кромок - Kanal sayısı

Carbide End Mills

Z∆=

■ DLC-AIR-EDS CARBIDE

l1L

lR

dD

D1

DLC

EDP Z∆ D R L l l1 d d1 Price8528822 2 12 1 90 14 40 12 118528823 2 12 1,6 90 14 40 12 118528826 2 12 3 90 14 40 12 118528862 2 16 1 100 18 45 16 14,48528863 2 16 1,6 100 18 45 16 14,48528866 2 16 3 100 18 45 16 14,48528902 2 20 1 110 22 56 20 188528903 2 20 1,6 110 22 56 20 188528906 2 20 3 110 22 56 20 188528952 2 25 1 110 27 56 25 238528953 2 25 1,6 110 27 56 25 238528956 2 25 3 110 27 56 25 23

■ High performance■ For ultra high speed milling

■ High performance■ til højhastigheds fræsning

■ High performance■ Hochgeschwindigkeits Schaftfräser für Titanlegierungen

■ High performance■ för höghastighetsfräsning

■ Alta prestazione■ Per fresatura ad alta velocità

■ Altas prestaciones■ para fresado a ultra alta velocidad

■ Haute performance■ Pour le fraisage à ultra haute vitesse

■ Высокая производительность■ для ультра-скоростного фрезерования

■ Yüksek performans■ Ultra yüksek hızlı frezeleme

■ Wysoka wydajność■ Dla ultra wysokiej prędkości frezowania

0~-0.02 30°25°

NEW

Aluminium Alloy

Vc S(min-1)

F(mm/min)Ø

12 ≤ 33.000 ≤ 9.10016 ≤ 33.000 ≤ 12.00020 ≤ 33.000 ≤ 15.00025 ≤ 33.000 ≤ 15.000

DLC-AIR-EDS

Max cutting depth

ap ae

≤ 0,6 Dc 0,6 Dc

ap

ae

Conditions

66





Carbide End Mills

Z∆=

■ AERO-LN-EDS CARBIDEDLC

EDP Z∆ D R L l l1 d d1 Price48239166 2 16 3 130 18 80 16 14,448239167 2 16 4 130 18 80 16 14,448239206 2 20 3 130 22 80 20 1848239207 2 20 4 130 22 80 20 1848239256 2 25 3 130 27 80 25 2348239257 2 25 4 130 27 80 25 23

■ High performance■ For ultra high speed milling■ Long neck

■ High performance■ til højhastigheds fræsning■ Long neck

■ High performance■ Hochgeschwindigkeits Schaftfräser für Titanlegierungen■ Überlaufhals

■ High performance■ för höghastighetsfräsning■ Lång reducering

■ Alta prestazione■ Per fresatura ad alta velocità■ Collo lungo scaricato

■ Altas prestaciones■ para fresado a ultra alta velocidad■ Cuello largo

■ Haute performance■ Pour le fraisage à ultra haute vitesse■ Dégagement long

■ Высокая производительность■ для ультра-скоростного фрезерования■ Длинная шейка

■ Yüksek performans■ Ultra yüksek hızlı frezeleme■ Uzun boyun

■ Wysoka wydajność■ Dla ultra wysokiej prędkości frezowania■ Długa szyjka

0~-0.02 30°25°

NEW

Aluminium Alloy

Vc S(min-1)

F(mm/min)Ø

12 ≤ 33.000 ≤ 9.10016 ≤ 33.000 ≤ 12.00020 ≤ 33.000 ≤ 15.00025 ≤ 33.000 ≤ 15.000

AERO-LN-EDS

Max cutting depth

ap ae

≤ 0,4 Dc 0,6 Dc

ap

ae

Conditions

l1L

lR

dD

D1

NEW

NEW

NEW

NEW

NEW

NEW

77





Carbide End Mills

Z∆=

■ AERO-ETS 0~-0.02 30°30°DLC

CARBIDE

EDP Z∆ D R L l l1 d d1 Price8533249 3 12 - 100 18 55 12 118533250 3 12 1 100 18 55 12 118533252 3 12 3 100 18 55 12 11

48238126 3 12 3 80 18 35 12 1148238999 3 12 3 90 18 45 12 118533253 3 16 - 100 24 55 16 14,48533254 3 16 1 100 24 55 16 14,48533256 3 16 3 100 24 55 16 14,48533257 3 16 4 100 24 55 16 14,48533258 3 16 5 100 24 55 16 14,48533259 3 20 - 100 30 55 20 188533260 3 20 1 100 30 55 20 188533262 3 20 3 100 30 55 20 188533263 3 20 4 100 30 55 20 188533264 3 20 5 100 30 55 20 188533265 3 25 - 100 37,5 55 25 238533266 3 25 1 100 37,5 55 25 238533268 3 25 3 100 37,5 55 25 238533269 3 25 4 100 37,5 55 25 238533270 3 25 5 100 37,5 55 25 23

l1

dD

L

l

d1R

■ High performance■ Radius end mill for aluminium alloy■ Short series

■ High performance■ radiusendefræser til aluminium legeringer■ kort serie

■ High performance■ Torusfräser für Aluminiumlegierungen■ Kurzer Hals

■ High performance■ fullradie pinnfräsar för aluminium legeringar■ kort utförande

■ Alta prestazione■ Frese raggiate per leghe di alluminio■ serie corta

■ Altas prestaciones■ Fresas con radio para alumnio aleado■ serie corta

■ Haute performance■ Fraise à rayon pour l’alliage d’aluminium■ Série courte

■ Высокая производительность■ радиусная фреза для алюминиевых сплавов■ короткая серия

■ Yüksek performans■ Alüminyum alaşımları için radyuslu parmak freze■ Kisa seri

■ Wysoka wydajność■ Promień palcowy dla stopu aluminium■ seria krótka

NEW

NEW

NEW

NEW

NEW

NEW

NEW

Aluminium Alloy

Vc S(min-1)

F(mm/min)Ø

12 ≤ 33.000 ≤ 15.00016 ≤ 33.000 ≤ 20.00020 ≤ 33.000 ≤ 25.70025 ≤ 33.000 ≤ 32.600

AERO-ETS

ap ae

≤ 0,4 Dc 1 Dc

ap

ae

88

Conditions

Max cutting depth





Carbide End Mills

Z∆=

■ AERO-O-ETS 0~-0.02 30°30°DLC

CARBIDE

EDP Z∆ D R L l l1 d d1 Price8533301 3 20 1 100 30 55 20 188533303 3 20 3 100 30 55 20 188533304 3 20 4 100 30 55 20 188533305 3 20 5 100 30 55 20 188533307 3 25 1 100 37,5 55 25 238533309 3 25 3 100 37,5 55 25 238533310 3 25 4 100 37,5 55 25 238533311 3 25 5 100 37,5 55 25 23

R

l

D d

l1L

d1

■ High performance■ Radius end mill for aluminium alloy■ Short series, internal cooling

■ High performance■ radiusendefræser til aluminium legeringer■ kort serie, Indvendig køling

■ High performance■ Torusfräser für Aluminiumlegierungen■ Kurzer Hals, Innere Kühlmittelzuführung

■ High performance■ fullradie pinnfräsar för aluminium legeringar■ kort utförande, Invändig Kylning

■ Alta prestazione■ Frese raggiate per leghe di alluminio■ serie corta, Con fori di lubrificazione centrali

■ Altas prestaciones■ Fresas con radio para alumnio aleado■ serie corta, Refrigeración interna

■ Haute performance■ Fraise à rayon pour l’alliage d’aluminium■ Série courte, arrosage central

■ Высокая производительность■ радиусная фреза для алюминиевых сплавов■ короткая серия, Внутреннее охлаждение

■ Yüksek performans■ Alüminyum alaşımları için radyuslu parmak freze■ Kisa seri, içten soğutma

■ Wysoka wydajność■ Promień palcowy dla stopu aluminium■ seria krótka, chłodzenie wewnętrzne

NEW

AERO-O-ETS

Aluminium Alloy

Vc S(min-1)

F(mm/min)Ø

20 ≤ 33.000 ≤ 25.70025 ≤ 33.000 ≤ 32.600

ap ae

≤ 0,4 Dc 1 Dc

ap

ae

99

Conditions

Max cutting depth





Carbide End Mills

Z∆=

■ AERO-LN-ETS

EDP Z∆ D R L l l1 d d1 Price48237166 3 16 3 130 24 80 16 14,448237167 3 16 4 130 24 80 16 14,448237206 3 20 3 130 30 80 20 1848237207 3 20 4 130 30 80 20 1848237256 3 25 3 130 37,5 80 25 2348237257 3 25 4 130 37,5 80 25 23

0~-0.02 30°30°DLC

CARBIDE

■ High performance■ Radius end mill for aluminium alloy■ Long neck

■ High performance■ radiusendefræser til aluminium legeringer■ Long neck

■ High performance■ Torusfräser für Aluminiumlegierungen■ Überlaufhals

■ High performance■ fullradie pinnfräsar för aluminium legeringar■ Lång reducering

■ Alta prestazione■ Frese raggiate per leghe di alluminio■ Collo lungo scaricato

■ Altas prestaciones■ Fresas con radio para alumnio aleado■ Cuello largo

■ Haute performance■ Fraise à rayon pour l’alliage d’aluminium■ Dégagement long

■ Высокая производительность■ радиусная фреза для алюминиевых сплавов■ Длинная шейка

■ Yüksek performans■ Alüminyum alaşımları için radyuslu parmak freze■ Uzun boyun

■ Wysoka wydajność■ Promień palcowy dla stopu aluminium■ Długa szyjka

NEW

AERO-LN-ETS

l1

dD

L

l

d1R

Aluminium Alloy

Vc S(min-1)

F(mm/min)Ø

12 ≤ 33.000 ≤ 15.00016 ≤ 33.000 ≤ 20.00020 ≤ 33.000 ≤ 25.70025 ≤ 33.000 ≤ 32.600

ap ae

≤ 0,2 Dc 1 Dc

ap

ae

NEW

NEW

NEW

NEW

NEW

NEW

1010

Conditions

Max cutting depth





Carbide End Mills

Z∆=

■ AERO-ETL

EDP Z∆ D R L l d Price8533350 3 12 - 110 50 128533351 3 12 1 110 50 128533353 3 12 3 110 50 128533354 3 12 4 110 50 128533355 3 16 - 110 50 168533356 3 16 1 110 50 168533358 3 16 3 110 50 168533359 3 16 4 110 50 168533360 3 16 5 110 50 168533361 3 20 - 110 50 208533362 3 20 1 110 50 208533364 3 20 3 110 50 208533365 3 20 4 110 50 208533366 3 20 5 110 50 20

0~-0.02 30°35°DLC

CARBIDE

dD

L

l

R

■ High performance■ Radius end mill for aluminium alloy■ Long serie

■ High performance■ radiusendefræser til aluminium legeringer■ Lang serie

■ High performance■ Torusfräser für Aluminiumlegierungen■ Langer Hals

■ High performance■ fullradie pinnfräsar för aluminium legeringar■ Långt utförande

■ Alta prestazione■ Frese raggiate per leghe di alluminio■ Serie lunga

■ Altas prestaciones■ Fresas con radio para alumnio aleado■ serie larga

■ Haute performance■ Fraise à rayon pour l’alliage d’aluminium■ Série longue

■ Высокая производительность■ радиусная фреза для алюминиевых сплавов■ Длинная серия

■ Yüksek performans■ Alüminyum alaşımları için radyuslu parmak freze■ Kısa seri

■ Wysoka wydajność■ Promień palcowy dla stopu aluminium■ Seria długa

NEW

AERO-ETL

Aluminium Alloy

Vc S(min-1)

F(mm/min)

ap (mm) ae (mm)Ø

12 ≤ 14.000 ≤ 4.000 ≤ 45 ≤ 0,1516 ≤ 14.000 ≤ 5.000 ≤ 45 ≤ 0,220 ≤ 14.000 ≤ 6.000 ≤ 45 ≤ 0,3

ap

ae

NEW

NEW

NEW

1111

Conditions

Max cutting depth





Carbide End Mills

Z∆=

■ AERO-EXTL

EDP Z∆ D R L l d Price8533401 3 20 1 160 100 208533403 3 20 3 160 100 208533404 3 20 4 160 100 208533405 3 20 5 160 100 20

0~-0.02 30°35°DLC

CARBIDE

dD

L

l

R

■ High performance■ Radius end mill for aluminium alloy■ Extra long series

■ High performance■ radiusendefræser til aluminium legeringer■ Ekstra lang serie

■ High performance■ Torusfräser für Aluminiumlegierungen■ Extra Langer Hals

■ High performance■ fullradie pinnfräsar för aluminium legeringar■ Extra lång utförande

■ Alta prestazione■ Frese raggiate per leghe di alluminio■ Serie extra lunga

■ Altas prestaciones■ Fresas con radio para alumnio aleado■ Serie extra-larga

■ Haute performance■ Fraise à rayon pour l’alliage d’aluminium■ Série extra longue

■ Высокая производительность■ радиусная фреза для алюминиевых сплавов■ Особо длинная серия

■ Yüksek performans■ Alüminyum alaşımları için radyuslu parmak freze■ Ekstra kısa seri

■ Wysoka wydajność■ Promień palcowy dla stopu aluminium■ Extra długa seria

NEW

AERO-EXTL

Aluminium Alloy

Vc S(min-1)

F(mm/min)

ap (mm) ae (mm)Ø

20 ≤ 14.000 ≤ 6.000 ≤ 95 ≤ 0,2

ap

ae

1212

Conditions

Max cutting depth

1313

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1414

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GermanyTel.: +49 7161 6064 - 0

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1515

GETTING IN TOUCH

OSG SCANDINAVIA

(For Scandinavian countries)Langebjergvaenget 164000 RoskildeDenmarkTel.: +45 46 75 65 55Fax: +45 46 75 67 [email protected]

SWEDEN

Abrahams Gränd 8295 35 BromöllaSwedenTel: +46 40 41 22 55Fax: +46 40 41 32 [email protected]

OSG NETHERLANDS

Bedrijfsweg 5 - 3481 MG HarmelenPostbus 50 - 3480 DB HarmelenThe NetherlandsTel.: +31 348 44 2764Fax: +31 348 44 [email protected]

OSG UK

Shelton house, 5 BentallsPipps Hill Ind Est, Basildon Essex SS14 3BYUnited KingdomTel.: +44 845 305 1066Fax: +44 845 305 [email protected]

OSG EUROPE LOGISTICS

Avenue Lavoisier 1B-1300 Z.I. Wavre - NordBelgiumTel.: +32 10 23 05 07Fax: +32 10 23 05 [email protected]

OSG BELUXAvenue Lavoisier 1B-1300 Z.I. Wavre - NordBelgiumTel.: +32 10 23 05 11Fax: +32 10 23 05 [email protected]

OSG COMAHER

Bekolarra 4E - 01010 Vitoria-GasteizSpainTel.: +34 945 242 400Fax: +34 945 228 [email protected]

OSG FRANCE

Parc Icade, Paris Nord 2Immeuble “Le Rimbaud”22 Avenue des NationsBP66191 - 93420 VillepinteFranceTel.: +33 1 49 90 10 10Fax: +33 1 49 90 10 [email protected]

OSG ITALIA

Via Cirenaica n. 52 int. 61/63I - 10142 TorinoItalyTel.: +39 0117705211Fax: +39 [email protected]

OSG POLAND

59 Złota St00-120 Warsaw

Poland

SLOVAKIA

Tel: +32 10 23 05 04Fax: +32 10 23 05 31

[email protected]

ROMSAN INTERNATIONAL CO. SRL

Reprezentant Exclusiv OSG23-25, Nerva Traian Street

031044 BucurestiRomânia

Tel.: +40 021 322 07 47Fax: +40 021 321 56 00

[email protected]

OSG TURKEY

Rami Kişla Cad.No:56 EyüpIstanbul 34056

TurkeyTel.+90 212 565 24 00

Fax: +90 212 565 44 [email protected]

OSG GERMANY

Karl-Ehmann-Str. 25D - 73037 Göppingen

GermanyTel.: +49 7161 6064 - 0

Fax: +49 7161 6064 - [email protected]

OSG EUROPE LOGISTICSAvenue Lavoisier 1

B-1300 Z.I. Wavre - NordBelgium

Tel.: +32 10 23 05 07Fax: +32 10 23 05 11

[email protected]

OSG BELUXAvenue Lavoisier 1

B-1300 Z.I. Wavre - NordBelgium

Tel.: +32 10 23 05 11Fax: +32 10 23 05 31

[email protected]

OSG FRANCEParc Icade, Paris Nord 2

Immeuble “Le Rimbaud”22 Avenue des Nations - BP66191

93420 VillepinteFrance

Tel.: +33 1 49 90 10 10Fax: +33 1 49 90 10 [email protected]

OSG NETHERLANDSBedrijfsweg 5 - 3481 MG Harmelen

Postbus 50 - 3480 DB HarmelenThe Netherlands

Tel.: +31 348 44 2764Fax: +31 348 44 2144

[email protected]

OSG UKShelton house, 5 Bentalls

Pipps Hill Ind Est, Basildon Essex SS14 3BYUnited Kingdom

Tel.: +44 845 305 1066Fax: +44 845 305 1067

[email protected]

SLOVAKIABranch office of OSG Belgium s.a.

Tel: +32 10 23 05 04Fax: +32 10 23 05 31

[email protected]

OSG POLAND59 Złota St

00-120 WarsawPoland

OSG GERMANYKarl-Ehmann-Str. 25

D - 73037 GöppingenGermany

Tel.: +49 7161 6064 - 0Fax: +49 7161 6064 - 444

[email protected]

OSG SCANDINAVIA(For Scandinavian countries)

Langebjergvaenget 164000 Roskilde

DenmarkTel.: +45 46 75 65 55Fax: +45 46 75 67 00

[email protected]

SWEDENBranch office of

OSG SCANDINAVIAAbrahams Gränd 8

295 35 BromöllaSweden

Tel: +46 40 41 22 55Fax: +46 40 41 32 55

[email protected]

OSG COMAHERBekolarra 4

E - 01010 Vitoria-GasteizSpain

Tel.: +34 945 242 400Fax: +34 945 228 883

[email protected]

OSG ITALIAVia Cirenaica n. 52 int. 61/63

I - 10142 TorinoItaly

Tel.: +39 0117705211Fax: +39 0117071402

[email protected]

OSG TURKEYRami Kişla Cad.No:56 Eyüp

Istanbul 34056Turkey

Tel.+90 212 565 24 00Fax: +90 212 565 44 [email protected]

ROMSAN INTERNATIONAL CO. SRLReprezentant Exclusiv OSG

23-25, Nerva Traian Street031044 Bucuresti

RomâniaTel.: +40 021 322 07 47Fax: +40 021 321 56 [email protected]

OSG EUROPE LOGISTICS S.A.

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