AEP4A120 BR B - AIMCO Global · 1 25803 1 pistol motor asm. 2 26599 1 led pcb assy, pistol 3 27016...

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1 APPLY LOCTITE #243 BLUE ASSEMBLE OUTPUT ASM TO GEAR CASE 40Nm (30 FT.LBS.) 34.9MM (1-3/8") FLATS 40Nm (30 FT-LBS.) ASSEMBLE MOTOR COUPLER AS SHOWN APPLY LOCTITE #243 BLUE TIGHTEN TO GEAR CASE TO 40Nm (30 FT.LBS.) 5/64 HEX 1.7 Nm (15 IN-LBS) LOCTITE 243 BLUE SEE NOTE #4 2 PLACES SEE NOTE #4 1/4 IN HEX SEE NOTE #4 3/32 HEX 2 PLACES TIGHTEN TO 20 Nm (15 FT-LBS) ADD SHIMS TO ALIGN CONNECTOR AS SHOWN LOCTITE #263 (RED) SEE NOTE #1 6 4 17 16 2 11 10 11 28 19 27 26 22 27 7 15 3 25 24 23 13 SEE NOTE #4 NO LOCTITE 13 CONNECT RING TERMINAL FROM 26 AND 21 TO TAPPED HOLE ON CONNECTOR SLEEVE SEE NOTE #4 NO LOCTITE 5 21 14 20 9 8 SEE NOTE #1 SEE NOTE #3 NOTE: SEE PG. 3 AND CONTACT CUSTOMER SERVICE FOR RIV-NUT NOSE PIECE ORDERING SEE NOTE #3 PRE-WIRE PISTOL AND PROGRAM TID TO TEST MOTOR, CABLING AND TID BOARD BEFORE ASSEMBLING INTO HANDLE 18 REMOVE THIS STICKER REQUIRED TOOLING SNAP-ON CROWFOOT WRENCH, 1/2" SQ. DR. X 1-3/8" OPENING SNAP-ON PART NUMBER SC044 MAGNETIC VISE JAWS - PART NUMBER 1000-100 LOCTITE #243 BLUE TORQUE WRENCH, 1/2" DRIVE LOCTITE #263 RED COMMENTS ITEM NO. Number QTY. DESCRIPTION 1 25803 1 PISTOL MOTOR ASM. 2 26599 1 LED PCB ASSY, PISTOL 3 27016 2 NUT, HEX, 4-40 UNDERSIZED, STEEL ZINC 4 24780 1 MOTOR COUPLER SUB-ASM. 5 25763 1 TRANSDUCER ADAPTOR 6 SEE CHART 1 TRANSDUCER SUB-ASM. 7 SEE CHART 1 GEAR CASE SUB-ASM. 8 27026 1 ADAPTOR ASM., RIV-NUT 9 27023 1 SPRING, RIV-NUT SHAFT 10 24687 1 O-RING, LIGHT RING, LEVER 11 24873 1 LIGHT RING 11 24686 1 RETAINING RING, LEVER LIGHT RING 13 25814 2 SCREW, PAN HEAD PHILLIPS, 4-40 x 3/16, STAR WASH, SS 14 25849 1 T.I.D. BOARD ASM., PISTOL 15 24934 2 SCREW, FHC 4-40 X .312, STEEL, BLACK OXIDE 16 26667 1 PISTOL HANDLE, 1000 SERIES 17 25871 1 SWITCH SUB-ASSEMBLY SEE WIRING PHOTO 18 25788 1 CABLE, TRIGGER, GEN 4 PISTOL 19 26792 4 SCREW, BHSC 6-32X.50, STEEL, BLACK OXIDE 20 26791 4 WASHER, FLAT, NO 6 SCREW, STEEL, BLACK OXIDE 21 25424 1 GROUND WIRE ASM. 22 24870 1 CONNECTOR SLEEVE, PISTOL HANDLE 23 25271 A/R SHIM. - .002 24 25272 A/R SHIM. - .005 25 25273 A/R SHIM. - .010 26 26602 1 TOOL CONNECTOR ASSEMBLY 27 24935 2 SOC HD CAP SCREWS 28 24871 1 END CAP, PISTOL MOTOR MODEL NO. TRANSDUCER ASM. GEAR CASE ASM. AEP4A12006BR 25760 (8Nm) 24860 (6T) AEP4A12014BR 25761 (20Nm) 24792 (12T/12T) AEP4A12022BR 25761 (20Nm) 24781 (6T/14T) D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F DOCUMENT CONTROL PRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BE UNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FOR VERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED. PROPRIETARY AND CONFIDENTIAL THIS DRAWING CONTAINS INFORMATION STRICTLY CONFIDENTIAL TO ACRADYNE/AIMCO. IN THE ABSENCE OF EXPRESSED WRITTEN PERMISSION, ACRADYNE/AIMCO HAS LOANED THIS COPY WITH THE MUTUAL UNDERSTANDING THAT (A) IT WILL NOT BE USED FOR ANY PURPOSE OTHER THAN FOR THAT IN WHICH IT WAS PROVIDED, (B) THE DATA CONTAINED HEREIN WILL NOT BE DISCLOSED TO OTHERS, (C) IT WILL NOT BE REPRODUCED, AND (D) IT WILL BE RETURNED TO ACRADYNE/AIMCO IMMEDIATELY UPON DEMAND. REVISION LEVEL REVISION RELEASE DATE REVISION BLOCK DESCRIPTION OF CHANGES MADE TO PART AUTHOR/ APPROVAL UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE IN INCHES DIMENSIONS AND TOLERANCING PER ANSI Y14.5 SURFACE ROUGHNESS PER ANSI Y14.36 BLOCK TOLERANCING PER DECIMAL: .X = .030 .XX = .010 .XXX = .005 .XXXX = .0005 ANGLE = 0 30' REMOVE BURRS AND SHARP EDGES: R.015 MAX MACHINE SURFACE FINISH: 125 RMS OR BETTER DRAWINGS AND TECHNICAL DOCUMENTS CONTROLLED BY: ACRADYNE MECHANICAL ENGINEERING SIZE D SCALE 1 : 1 DO NOT SCALE DRAWING PART / DRAWING NUMBER AEP4_12_ _ _BR PISTOL RIV-NUT NUTRUNNER GEN 4, 1000 SERIES REVISION B SHEET 1 OF 3 10000 SE PINE STREET PORTLAND, OREGON 97216 503.254.6600 ECN # SUB-ASSEMBLY 3) O-RINGS: LUBRICATE WITH O-RING LUBE 2) BEARINGS: LUBRICATE WITH CHEVRON SR1 GREASE 1) GEARS & SPLINES: LUBRICATE WITH DOW CORNING MOLYKOTE BR2 PLUS GREASE. ASSEMBLY INSTRUCTIONS AEP4A120_ _BR 4) TIGHTEN TO 1 NM (9 IN-LBS.) LOCTITE 243 (BLUE)

Transcript of AEP4A120 BR B - AIMCO Global · 1 25803 1 pistol motor asm. 2 26599 1 led pcb assy, pistol 3 27016...

Page 1: AEP4A120 BR B - AIMCO Global · 1 25803 1 pistol motor asm. 2 26599 1 led pcb assy, pistol 3 27016 2 nut, hex, 4-40 undersized, steel zinc 4 24780 1 motor coupler sub-asm. 5 25763

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APPLY LOCTITE #243 BLUEASSEMBLE OUTPUT ASM

TO GEAR CASE 40Nm (30 FT.LBS.)

34.9MM (1-3/8") FLATS40Nm (30 FT-LBS.)

ASSEMBLE MOTORCOUPLER AS SHOWN

APPLY LOCTITE #243 BLUETIGHTEN TO GEAR CASE

TO 40Nm (30 FT.LBS.)

5/64 HEX1.7 Nm (15 IN-LBS)LOCTITE 243 BLUE

SEE NOTE #4 2 PLACES

SEE NOTE #41/4 IN HEX

SEE NOTE #43/32 HEX2 PLACES

TIGHTEN TO 20 Nm (15 FT-LBS)ADD SHIMS TO ALIGN CONNECTOR AS SHOWN LOCTITE #263 (RED)

SEE NOTE #1

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1128

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13SEE NOTE #4NO LOCTITE

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CONNECT RING TERMINAL FROM

26 AND 21 TO TAPPEDHOLE ON CONNECTOR SLEEVESEE NOTE #4 NO LOCTITE

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21

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98

SEE NOTE #1

SEE NOTE #3

NOTE:SEE PG. 3 AND CONTACT CUSTOMER SERVICE FOR RIV-NUT NOSE PIECE ORDERING

SEE NOTE #3

PRE-WIRE PISTOL AND PROGRAM TID TO TEST MOTOR, CABLING AND TID BOARDBEFORE ASSEMBLING INTO HANDLE

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REMOVE THIS STICKER

REQUIRED TOOLINGSNAP-ON CROWFOOT WRENCH, 1/2" SQ. DR. X 1-3/8" OPENING

SNAP-ON PART NUMBER SC044MAGNETIC VISE JAWS - PART NUMBER 1000-100

LOCTITE #243 BLUETORQUE WRENCH, 1/2" DRIVE

LOCTITE #263 RED

COMMENTS ITEM NO. Number QTY. DESCRIPTION

1 25803 1 PISTOL MOTOR ASM.2 26599 1 LED PCB ASSY, PISTOL3 27016 2 NUT, HEX, 4-40 UNDERSIZED, STEEL ZINC4 24780 1 MOTOR COUPLER SUB-ASM.5 25763 1 TRANSDUCER ADAPTOR6 SEE CHART 1 TRANSDUCER SUB-ASM.7 SEE CHART 1 GEAR CASE SUB-ASM.8 27026 1 ADAPTOR ASM., RIV-NUT9 27023 1 SPRING, RIV-NUT SHAFT10 24687 1 O-RING, LIGHT RING, LEVER11 24873 1 LIGHT RING11 24686 1 RETAINING RING, LEVER LIGHT RING13 25814 2 SCREW, PAN HEAD PHILLIPS, 4-40 x 3/16, STAR WASH, SS14 25849 1 T.I.D. BOARD ASM., PISTOL15 24934 2 SCREW, FHC 4-40 X .312, STEEL, BLACK OXIDE16 26667 1 PISTOL HANDLE, 1000 SERIES17 25871 1 SWITCH SUB-ASSEMBLY

SEE WIRING PHOTO 18 25788 1 CABLE, TRIGGER, GEN 4 PISTOL19 26792 4 SCREW, BHSC 6-32X.50, STEEL, BLACK OXIDE20 26791 4 WASHER, FLAT, NO 6 SCREW, STEEL, BLACK OXIDE21 25424 1 GROUND WIRE ASM.22 24870 1 CONNECTOR SLEEVE, PISTOL HANDLE23 25271 A/R SHIM. - .00224 25272 A/R SHIM. - .00525 25273 A/R SHIM. - .01026 26602 1 TOOL CONNECTOR ASSEMBLY27 24935 2 SOC HD CAP SCREWS28 24871 1 END CAP, PISTOL MOTOR

MODEL NO. TRANSDUCER ASM. GEAR CASE ASM.AEP4A12006BR 25760 (8Nm) 24860 (6T)AEP4A12014BR 25761 (20Nm) 24792 (12T/12T)AEP4A12022BR 25761 (20Nm) 24781 (6T/14T)

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DOCUMENT CONTROLPRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BE

UNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FORVERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED.

PROPRIETARY AND CONFIDENTIALTHIS DRAWING CONTAINS INFORMATION STRICTLY

CONFIDENTIAL TO ACRADYNE/AIMCO. IN THE ABSENCE OF EXPRESSED WRITTEN PERMISSION, ACRADYNE/AIMCO

HAS LOANED THIS COPY WITH THE MUTUAL UNDERSTANDINGTHAT (A) IT WILL NOT BE USED FOR ANY PURPOSE OTHER

THAN FOR THAT IN WHICH IT WAS PROVIDED, (B) THE DATACONTAINED HEREIN WILL NOT BE DISCLOSED TO OTHERS,

(C) IT WILL NOT BE REPRODUCED, AND (D) IT WILL BE RETURNEDTO ACRADYNE/AIMCO IMMEDIATELY UPON DEMAND.

REVISIONLEVEL

REVISIONRELEASE DATE

REVISION BLOCKDESCRIPTION OF CHANGES MADE TO PART AUTHOR/

APPROVAL

UNLESS OTHERWISE SPECIFIED,DIMENSIONS ARE IN INCHES

DIMENSIONS AND TOLERANCING PER ANSI Y14.5SURFACE ROUGHNESS PER ANSI Y14.36

BLOCK TOLERANCING PER DECIMAL:.X = .030 .XX = .010 .XXX = .005 .XXXX = .0005

ANGLE = 0 30'REMOVE BURRS AND SHARP EDGES: R.015 MAX MACHINE SURFACE FINISH: 125 RMS OR BETTER

DRAWINGS AND TECHNICAL DOCUMENTS CONTROLLED BY:ACRADYNE MECHANICAL ENGINEERING

SIZE

DSCALE 1 : 1 DO NOT SCALE DRAWING

PART / DRAWING NUMBER

AEP4_12_ _ _BR PISTOL RIV-NUT NUTRUNNER

GEN 4, 1000 SERIES

REVISION

BSHEET 1 OF 3

10000 SE PINE STREETPORTLAND, OREGON 97216

503.254.6600

ECN #

SUB-ASSEMBLY

3) O-RINGS: LUBRICATE WITH O-RING LUBE

2) BEARINGS: LUBRICATE WITHCHEVRON SR1 GREASE

1) GEARS & SPLINES: LUBRICATE WITH DOW CORNINGMOLYKOTE BR2 PLUS GREASE.

ASSEMBLY INSTRUCTIONS

AEP4A120_ _BR

4) TIGHTEN TO 1 NM (9 IN-LBS.)LOCTITE 243 (BLUE)

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152.6mm6.01in

49.7mm1.96in

5.9mm.23in

20.4mm.80in

165.1mm6.5in

219.2mm8.63in

SINGLE STEP MODEL41mm1.61in

38.1mm1.50in

TOOL HEADLIGHTS

34.9mm1.38in

37.3mm1.47in TOOL RUNDOWN

STATUS LIGHT LOCATION2 PLACES 180° APART

DOUBLE STEP MODELS - SHOWN

GEARING STEPS MODEL NO.SINGLE STEP AEP4A12006BR

DOUBLE STEP AEP4A12014BRAEP4A12022BR

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E

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E

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DOCUMENT CONTROLPRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BE

UNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FORVERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED.

PROPRIETARY AND CONFIDENTIALTHIS DRAWING CONTAINS INFORMATION STRICTLY

CONFIDENTIAL TO ACRADYNE/AIMCO. IN THE ABSENCE OF EXPRESSED WRITTEN PERMISSION, ACRADYNE/AIMCO

HAS LOANED THIS COPY WITH THE MUTUAL UNDERSTANDINGTHAT (A) IT WILL NOT BE USED FOR ANY PURPOSE OTHER

THAN FOR THAT IN WHICH IT WAS PROVIDED, (B) THE DATACONTAINED HEREIN WILL NOT BE DISCLOSED TO OTHERS,

(C) IT WILL NOT BE REPRODUCED, AND (D) IT WILL BE RETURNEDTO ACRADYNE/AIMCO IMMEDIATELY UPON DEMAND.

REVISIONLEVEL

REVISIONRELEASE DATE

REVISION BLOCKDESCRIPTION OF CHANGES MADE TO PART AUTHOR/

APPROVAL

UNLESS OTHERWISE SPECIFIED,DIMENSIONS ARE IN INCHES

DIMENSIONS AND TOLERANCING PER ANSI Y14.5SURFACE ROUGHNESS PER ANSI Y14.36

BLOCK TOLERANCING PER DECIMAL:.X = .030 .XX = .010 .XXX = .005 .XXXX = .0005

ANGLE = 0 30'REMOVE BURRS AND SHARP EDGES: R.015 MAX MACHINE SURFACE FINISH: 125 RMS OR BETTER

DRAWINGS AND TECHNICAL DOCUMENTS CONTROLLED BY:ACRADYNE MECHANICAL ENGINEERING

SIZE

DSCALE 1 : 1 DO NOT SCALE DRAWING

PART / DRAWING NUMBER

AEP4A120_ _BR

AEP4A120_ _BROUTLINE DRAWING

GEN 4, 1000 SERIES

REVISION

BSHEET 2 OF 3

10000 SE PINE STREETPORTLAND, OREGON 97216

503.254.6600

ECN #

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SIZE CODE CHARTSIZE NOSE PIECE

ASM. SIZE NOSE PIECE ASM.4mm 27051 8-32 270555mm 27034 10-24 270566mm 27052 10-32 270578mm 27053 1/4-20 27058

10mm 27054 5/16-18 270593/8-16 27060

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8 7 6 5 4 3 2 1

10000 SE PINE STREETPORTLAND, OREGON 97216

503.254.6600

THIS DRAWING CONTAINS INFORMATION STRICTLYCONFIDENTIAL TO ACRADYNE/AIMCO. IN THE ABSENCE

OF EXPRESSED WRITTEN PERMISSION, ACRADYNE/AIMCOHAS LOANED THIS COPY WITH THE MUTUAL UNDERSTANDING

THAT (A) IT WILL NOT BE USED FOR ANY PURPOSE OTHERTHAN FOR THAT IN WHICH IT WAS PROVIDED, (B) THE DATACONTAINED HEREIN WILL NOT BE DISCLOSED TO OTHERS,

(C) IT WILL NOT BE REPRODUCED, AND (D) IT WILL BE RETURNEDTO ACRADYNE/AIMCO IMMEDIATELY UPON DEMAND.

PROPRIETARY AND CONFIDENTIAL

REVISIONLEVEL

REVISIONRELEASE DATE DESCRIPTION OF CHANGES MADE TO PART AUTHOR/

APPROVAL

PRINTED COPIES OF THIS DOCUMENT ARE CONSIDERED TO BEUNCONTROLLED DOCUMENTS. HOLDERS ARE RESPONSIBLE FOR

VERIFYING THE CURRENT REVISION LEVEL WITH PURCHASING OR ENGINEERING PRIOR TO USE OR FABRICATION. THE CONTROLLED VERSION OF THIS DOCUMENT IS ELECTRONICALLY MAINTAINED.

DOCUMENT CONTROL

SIZE

BPART / DRAWING NUMBER REVISION

SCALE 1:4

AEP4_12_ _ _BR PISTOLRIV-NUT NUTRUNNER

SHEET 3 OF 3AEP4A120_ _BR B

DO NOT SCALE DRAWING

UNLESS OTHERWISE SPECIFIED,DIMENSIONS ARE IN INCHES

DIMENSIONS AND TOLERANCING PER ANSI Y14.5SURFACE ROUGHNESS PER ANSI Y14.36

BLOCK TOLERANCING PER DECIMAL:.X = .030 .XX = .010 .XXX = .005 .XXXX = .0005

ANGLE = 0 30'

REMOVE BURRS AND SHARP EDGES: R.015 MAX MACHINE SURFACE FINISH: 125 RMS OR BETTER

DRAWINGS AND TECHNICAL DOCUMENTS CONTROLLED BY:ACRADYNE MECHANICAL ENGINEERINGREVISION BLOCK

ECN #