ADVANCING PROCESS SAFETY WEBINAR SERIES/media/Files/Oil-and-Natural-Gas/Refining/754...
Transcript of ADVANCING PROCESS SAFETY WEBINAR SERIES/media/Files/Oil-and-Natural-Gas/Refining/754...
ADVANCING PROCESS SAFETY WEBINAR SERIES
2018: Webinar 1 out of 5
Tuesday, February 27th
Agenda
1. Introduction and Purpose – Steve Mason, LyondellBasell Ind.
2. Process Safety Event Collection Sheet – Felicia Miller, Delek and Dan Wilczynski, Marathon Petroleum Company
A. New featuresB. Example reviewC. How to submit to AFPM and API
2. Upcoming Advancing Process Safety Opportunities – Steve Mason, LyondellBasell Ind.
A. ConferencesB. PublicationsC. Webinars
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Purpose• Update participants on recent learnings stemming from AFPM/API Advancing
Process Safety programs
• To ensure consistency in Tier 1 and 2 metrics reporting in order to establish
credibility and validity
• To share learnings regarding the effective implementation of Tier 1-2
lagging/leading metrics
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• Industry Learnings and Outreach including Event Sharing and API RP 754
• Hazard Identification and Practice Sharing
• Site Assessments
• Regional Networks
• Human Reliability: Permit to Work and Fired Heaters
• Mechanical Integrity
Trend Charts for PSE 1 and 2
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2016 Participation
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• Petroleum Refining
• 34 companies representing 101 facilities
• 95% of Refining capacity
• Petrochemical Manufacturing
• 22 companies representing 118 facilities
• Total for RF and PC
• 56 Companies representing sites 219
Process Safety Event
Collection Spreadsheet –
What’s New and Example
Review
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Point of Release – Detail 1 and Detail 2 Addition
Point of Release
Atmospheric tank
Blow er/Fan
Compressor
Cooling Tow er
Filter/Coalescer/Strainer
Fired Boiler
Flare/Relief System
Furnace/f ired heater
Heat exchanger
Instrumentation
Piping system, large bore(>2)
Piping system, small bore(≤2)
Pressure Vessel
Pump
Reactor
Other (describe)
PoR Detail 1
Air Cooler Type
Analyzer
Auxiliary System Leak
Boil over
Casing Leak
Channel Head /
Tubesheet / Gasket Leak
Control valve
Dead leg
Directly to atm
Drum
Expansion joint
Firebox explosion
Fitting leak
Flange / Gasket Leak
Flare liquid carryover /
rainout
Flare pilots out
Flare system leak
Flowmeter
Fuel leak
Head / closure gasket
leak
Hose leak
Housing leak
Insufficient information
Lack of vapor controls
Leak
Level instrument
Open ended line
Other
PoR Detail 1 (cont'd)
Overfill
Packing leak
Piping leak
Piping repair clamp leak
Pressure boundary leak
Pressure instrument
Pressurized storage
Process tube leak
PVC or other non-metallic
Relief valve leak
Roof sinking
Seal leak
Shell and tube leak
Shell leak
Sight glass
Sight flow indicator
Small chemical injection
pump
Steam / water tube leak
Temperature instrument
Threaded fitting leak
Tower
Toxic release
Tube leak
Tubing leak
Valve
Vapor / gas blow thru
PoR Detail 22" or less
Body failure
Braided metal
Chemical hose
Copper tubing
Crack / hole
During blind installation /
removal
Engineered clamp
Fitting body leak
Fitting / connection
Flange face damage
Gasket
Gasket failed
Glass failure
Greater than 2" diameter
Insufficient information
Leak at fitting /
Leak in hose
Loose bolts
Loose fitting
Plastic tubing
SS tubing
Threaded fitting leak
Utility hose
Valve body leak
Valve leak thru
Valve left open
Valve packing leak
Wrong gasket
Modifications Associated with Causal Factors
3 Max
Details for Each Causal Factor
QC Check
Importing API RP 754 Data to Event Sharing
• AFPM has implemented a process where companies can
request that their API RP 754 submittals be imported into
their Event Sharing queue.
• Process
– Company identifies which events they want imported to
event sharing when they submit their API RP 754 data
– AFPM performs QAQC in April
– Once final report is published, AFPM will import events
for companies into the company Administrator’s queue
PSE Example Entry
Review – Questions and
Clarifications
Let’s Walk Through an
Example
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PSE 754 Submissions
-AFPM Submissions can be emailed to either
- Toby Palmer ([email protected])
- Anna Scherer ([email protected])
-API Submissions can be emailed to
- Alexa Carlson([email protected])
Both associations have a hard deadline of March 9, 2018
-For questions on API 754 PSE interpretations please email
- Heidi Keller ([email protected])
Look out for APS Presentations at the following
Meetings!
• AFPM Annual Meeting – New Orleans, LA – March 11–13
• API / AFPM Spring Operating Practices Symposium – Seattle, WA -
April 18
• Registration Open: http://www.api.org/products-and-
services/events/calendar/2018/springops
• CCPS Global Congress on Process Safety – Orlando, FL – April 22-
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• AFPM Reliability and Maintenance Conference – San Antonio, TX –
May 19-22
AFPM National Occupational &
Process Safety Conference
• Registration Open
• May 15-16, San Antonio, TX
• All Regions Meeting
• Process and Occupational
Regional Networks
• May 17
• Awards Event
• Evening of May 16
• Registration:
• https://www2.afpm.org/forms/meetin
g/Microsite/NSC18
Walk the Line Workshop
• July 25-26, 2018
• Houston Area, TX
• July 25: 1:00-5:00pm
• Cocktail reception
• July 26: 8:00am-1:30pm
• Registration to Open in April
• Agenda
• General Session Presentation and Panel
• Getting Started
• Breakout Session
• Operational Readiness and Commissioning
• Measuring Success
• WTL Technology
• Sustainability and Ownership
Process Safety Related Documents Coming Soon
AFPM Practices Sharing:
Temporary Leak Repair Checklist and FormThis practice provides a checklist that serves as a template for the review of potential hazards of temporary
repairs that can include installation of clamps, enclosures, overlays, wraps and “Tell-Tale” (T-T) pins,
including the re-tightening and reinjection of sealant in temporary repair enclosures to help prevent loss of
containment events.
Control of Defeat of Safety Critical EquipmentThe purpose of the Control of Defeat work practice is to ensure that the necessary analysis, authorization,
communications and recordkeeping is performed when disabling or impairment of SHE (Safety, Health,
Environment) Critical Devices occurs.
Radio Communications ProtocolThis practice utilizes defined radio communication protocol in an operation that requires close coordination
between field and console operators is important to effective performance and avoidance of unintended
consequences.
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2018 Webinars
• What do the Webinars cover?– Focused Topics
– New Documents Coming from AFPM
– API 754 Queries of Interests
• Planned 2018 Webinars
Date Topics
February 27 PSE Data Collection
April 10
Note: Change
from April 17
to April 10
Integrity Operating Windows – Common Pitfalls and Company Practices
Speakers:
• John Reynolds, Intertek
• Chad Patschke, Ethos MI
• Clay White, P66 (Invited)
• Mike Urzendowski, Valero (Invited)
June 19 HR - Fired Heater; PSE Data Collection Results
September 12 Human Reliability (HR) – Permit to Work
November 13 Best of Regional Networks
How to Access the Safety Portal?
All AFPM Members have access to the AFPM Safety Portal
To see if you are a member:
https://www.afpm.org/membership-directory/
Safety Portal Link:
www.afpm.org/safetyportal/
You will need your AFPM Username and Password to access the Portal. If you have
forgotten it or need to set one up, follow the instructions on the login page.
Note: For Access to Process Safety Metrics, Injury & Illness Metrics, and Event Sharing database, you will
need to get permission from your company’s database administrator. Those individuals are listed in the
bottom right hand corner of the Portal Homepage.
For all questions and information, contact:Lara Swett
Senior Director, Safety Programs
AFPM
202-552-8476
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