Advanced textiles division - DIATEX · PDF fileAdvanced textiles division DIATEX 58, rue des...

EN 9100ISO9001

IndustryFiltration EventsPersonal protective equipment

Advanced textiles division

www.diatex.com

DIATEX58, rue des Sources - ZI La Mouche - 69230 St Genis Laval - FrancePhone: +33(0) 478 86 85 00 - Fax: +33(0) 478 51 26 38 - [email protected]

Technical fabrics manufacturer

Based near Lyon, France, DIATEX is an industrial fabric manufacturer that specializes in the rapidly growing fi eld of technical fabrics for high-tech niche markets, at the heart of the textile industry, to facilitate close quality control from start to fi nish. Thus DIATEX ensures appropriate standards at each and every stage of the production.

Synergy of subsidiaries : at the core of developmentDIATEX works in close collaboration with its technical textile manufacturing (Tissage des Mûres) and its textile fi nishing subsidiaries to design new products. As requested by its customers, DIATEX and its partners draw up specifi cations which defi ne and optimize the technical features of their products.Concerned about environmental protection issues and the health of product users, DIATEX is moving increasingly into the framework known as «Eco Design» to meet customer requirements. The aim is to manufacture a range of materials which respect REACH standards and Oeko Tex Certifi cation as ecologically harmless for humans.

Our 4 divisions :• Composites : vacuum bagging material for use in manufacturing vacuum moulding, vacuum infusion- and RTM moulded composite parts.• Light Aeronautic : Broad range of products that includes structural fabrics, engineering paints and equipment for light aircraft.• Agrotextiles : Fabrics used mainly for research and developments purposes. The division also offers a complete range of harvest, shade, insect and windbreak netting.• Advanced textiles : Technical fabrics for fi ltration and other industrial purposes, for personal protection, and for the events sector.

Thanks to the current diversity of its business sectors, Diatex is able to adapt to a number of different fi elds, and the synergy among the four divisions is an advantage for creativity and innovation.

Technical support based on innovating processesDIATEX’s success is founded on a thorough knowledge of its customers’ needs and an innovative approach towards the development and manufacture of products that make their jobs easier. As a result, productivity is increased and storage costs are reduced for customers.

Dedicated to quality is more than a commitmentAs formal evidence of its commitment to professional quality management, DIATEX has successfully completed its follow-up audit for the updated ISO 9001:2008 and EN9100 V2009 certifi cations, placing it among the leading certifi ed suppliers to the aerospace industry.

Technology, skills and quality since 1986

www.diatex.com

Manufacturing cycle p 02

Contents

I. Filtration

Liquids / Solids fi ltration p 04Aeraulic/ Air processing p 05

II. Industry

Base fabrics for Coating & Laminating p 06Aerospace industry p 06Hifh tenacity coated fabrics p 07

III. Personal protective equipment

NOMEX® knits & fabrics p 08Flame retardant polyester p 08High tenacity fabrics p 09

IV. Events

Stage & architectural decoration p 10Textiles for digital printing p 10Textiles for infl atable structures p 11

Advanced textiles range

Polyester fabrics p 12Polyamide fabrics p 13Coated & laminated fabrics p 13Runproof and open-worked meshes p 14NOMEX® p 14Monofi lament fabrics & extruded scrims p 15

Project studies & developments

Specifi c textiles developments p 16Manufacturing p 16

Specifi c cuttings p 16

1

Manufacturing cycle

2

Manufacturing cycle

- French manufacturing- REACH Regulatory compliance- Energy savings- Reducing consumption of chemicals and wastes recycling- EN9100 Aerospace & Defense industry certifi cations- ISO9001 & Oeko-Tex standard 100 certifi cations

3

Filtration

Polyamide 66 monofi lament fabricsApplications : • Powders treatment• Automotive : engine liquids fi lters• Sound : acoustic fi lters• Fish farming

• Water reatment : purifi cation / swim-ming-pools cleaning

• Chemistry : muffs for vibrating sieves / painting industry

• Electrolysis / separators

Polyethylene monofi lament fabricsApplications : • Protection fabrics for mosquito-nets : heating / air conditioning• Water treatment• Air fi ltration : porous and with controlled porosity fabrics for textile air distribution ducts• Agro-food industry

Polyester monofi lament fabricsApplications : • Pharmaceutical : fi ltering bags• Medical textiles

• Electrolysis / separators• Filters for swimming-pools

Applications : • Air fi ltration : porous and with controlled porosity fabrics for textile • Air distribution ducts• Agro-food / Medical industries

Extruded rangeApplications : • Cheese and chocolate manufacturing• Protection fabrics for mosquito-nets

Monofi lament and multifi lament fabrics, extruded scrims for siftering of chemical products and food industry, fi lters for automotive industry, pharmaceutical and medical treatment, electrolysis, netting for air diffusion, air conditioning, water purifi cation, vibrating sieves.

Conception and realization of prototypes with drafts

Range of meshes sizes from 50 to 2000 microns made with PA66 / PE HD / PET / PP et PET FR

Liquids / Solids Filtratioonn

Polypropylene monofi lament fabrics

4

I.

Filtration

We develop and market materials for textile air ducts systems.

Porous and non-porous canvas for fl exible ventilation pipes used for air conditioning with permanent properties fi re retardant, antibacterial, antistatic, washable...)

• controlled ventilation• air-conditioning• cooling• heating

These items are designed for the following installations :

• food-production industry• clean rooms• public spaces• service sector• industrial premises

This range of fabrics meets European fi re-classifi cation regula-tions. We offer a range of polyester and coated polyester fabrics that are watertight (non-porous) or porous (with verifi ed porosities), can be adapted to your various air distribution processes and offer the following characteristics :

WEIGHT from 40g to 250 g/m2WASHABLE FABRICS at 40°, machine cleaning, dry-cleaningRESISTANT FABRICS to temperatures from –30° to 100°M1 and EN 13501-1 EUROCLASSE fabricsFabrics suited to hot and cold PERFORATION FOR COATED FABRICS

Range of colours available in stock for non-porous ’rip-stop’ fabrics Specifi c colours on demand by transfer printing with a range of 120 colours for 100m and above or by dyeing for 500m and above. Internal porosity verifi cation in our laboratory using a TEX TEST FX3300 porosimeter. Development of a more specialized range for permanently antistatic, antibacterial and fi reproof fabrics.Digital printing (logos / care informations)

Aeraulic / Air processing

5

We weave a complete range of base fabrics for Coating & Laminating used for industry, in home textiles and the automotive sector, luxury bags and luggages. Aerospace industry, solar protection, personal protective equipment.

Base fabrics for Coating & Laminating

Aerospace industry

APPLICATIONS :

• Personal protectictive equipment • Industrial protection• Technical linings• Solar protection• Fabrics for luxury luggage and technical baggage• Coating and laminating primers (PU / PVC / elastomers) :

Stretch polyester with spandex.• Delamination and ’picking’ fabrics and inserts for tyres /

rubber industry / composites ... Polyamide and HT polyester

• Flame retardant fabrics until 300 cm

APPLICATIONS :

• Aramid fabrics for seal or expansion joint• Flame retardant fabrics for air planes interiors• Miltary parachutes and air brakes fabrics• Protective bags with hydrolysis and abrasion resistance for

parachute

Industry

6

II.

Industry

High tenacity fabrics coated and laminated for smart textiles

High tenacity coated fabrriccsss

Product focus

APPLICATIONS :

• Protective bags with hydrolysis and abrasion resistance for parachute

• Robot protective covers / Technical protective covers • Flexible insulating multilayers fabrics by sewing

and US welding for thermal insulation• Military or medical emergency tents• Security lighting balloons• Single- or double-sided fi reproofed PU

or PVC coated high-tenacity fabrics

Thin insulation with M1 / M2fi re classifi cations

Canopy insulation

Flexible multilayers insulating fabrics for thermal and sound insulation: Awnings tents, insulated protective covers, conditioned air distribution ducts, sunscreens...

• Comfort in every season inside the tent, due to its thermal performance

• Decrease the energy required for cooling and heating

• Lightweight and durable, can bend

• M1/ M2 fi re classifi cations

WhiteBeige

M837FRTL2F/OUATFR

M841FR2F-ISOL

7

Our range of textiles for PPE (Personal Protection Equipment) includes canvas and fi re retardant polyester knits, high tenacity polyamide and aramid especially for personal protection.

Nomex® Knits & fabrics

Flame retardant polyester

Knits and fabrics in FR Polyester with technical yarns: carbon / metallic or anti-bacterial

Personal protective equipment

APPLICATIONS :

• Protection against fl ames and high temperatures for car racing, high-risk industries, the army, the paramilitary and forces of law and order

• Fabrics and meshes made of meta-aramide (Nomex)• Run-proof items made of preox carbon• Meshes and fabrics made of fi reproof polyester • Inner nets for helmets

APPLICATIONS :

• Anti-static protection for paint-spraying booths / ventilation shafts and dust-accumulation chambers

• Fireproof polyester fabrics with carbon-fi bre inserts• All kinds of item with special anti-static fi nishes• Electromagnetic shielding• Linings of technical and administrative clothes

8

Personal protective equipment

III.

High Tenacity for fi ght clothing, rucksacks, sleeping bags, tent fabrics, ponchos, technical luggage, military and emergency tents.

High tenacity fabrics

APPLICATIONS :

• Fabrics with waterproof-breathable membrane• Fabrics for fi ght clothing, rucksacks, sleeping bags, tent fabrics,

ponchos,• Fireproof linings : special fi nishes such as dyeing with infra-red

refl ectance and multi-colour printing. • PU coated fabrics for technical Luggage (security forces - military

in particular)

9

Textiles for digital printing

The partnership with our dyers and coaters has enabled us to develop a range of textiles with widths of up to 3m that can be printed digitally.These fabrics are subjected to printing by sublimation and direct printing with dispersed inks, solvent and UV, and they meet fi re regulations.All our Polyester and Polyester FR (non-fi re) items are printable by sublimation and transfer printing without prior treatment.

Preparations for direct printing prevent phenomena such as ’running’, facilitate the penetration of dyes and improve the print quality.

These items are intended for internal and external applications :

• Event Communication• Interior design• Signage : stands, shops, museums, exhibitions• Flags, kakemonos, streamers, tifos, printed sails, parasols,

aerial banners, wind-fl ags

Our fl ame retardant textiles are intended for event organisers, architects and decorators : stage design, theatre, concertsExhibitions, fairs, museums, storesCinema and television setsProjection screens Velums

• Translucent fabrics to allow light through • Taut fabrics - velum• Fire-prevention fabrics• Fireproofed netting to 10 m in width and made to measure• M1 fl ag meshes to 5 m in width• Open-work meshes• M1 blanking fabrics to 3 m in width• Metallized fabrics : gold - silver - aluminium – iridescent

Stage & architecturaldecoration

We develop and market a range of materials, fabrics, mesh and netting 1.50m to 10m - 40g/m² to 400g/m².Most meet M1 and M2 fi re classifi cation regulations.

Events

10

IV.

Events

Made by FLY IN Made by FLY IN

Textiles forInfl atable structures

Our experience in the fi ltration and aeraulics sector has enabled us to launch a range of fabrics used in airtight structures both indoors and out :

- PU fi reproof coating , UV resistant- Laminations of technical fi lms, waterproof, UV resistant , air tight and helium tight, refl ectors, scattering- Metallization.

• Infl atable tents and domes / Textiles for air ships• Volume advertising• Stack lights - totem poles• Lighting balloons• Marquees• Giant infl atables, sky dancer…• Kites• Wind fl ags

The fi reproof fabrics are available in stock in a range of 10 colours.Colouring on request by transfer printing from a range of 120 colours, 100m and above for coloured articles and 500m and above for dyed articles.We arrange for single- or double-sided fi reproofed coatings according to your intended use and the porosity required.These items can be printed digitally by transfer or direct printing according to the fi nish.

Made by FLY IN

11

Polyester fabrics (Standard - Fireproofed - High tenacity)

Applicative fi elds

Advanced Textiles fabrics range

FILTRATION INDUSTRY

PERSONALPROTECTIVEEQUIPMENT EVENTS FIREPROOFED

12

DESIGNATION MATERIAL WIDTH (cm)

WEIGHT (g / m²)

DESCRIPTION

MF837 PS 100% PES 160 71 Calandered & non-porous ripstop - White + 8 colors available

MF837 FR 100% PES FR 160 75 Calendered non-porous ripstop - M1 - white

MF837FR L2F 100% PES FR 160 75 Calendered double-side ripstop -M1- Porosity < 10 L /m² / s (200 pa)

MF837 FRTL 100% PES FR 160-285 100 Calendered M1 fi re-proofed & non-porous ripstop - 10 colors available

MF838 CS AB 100% TREVIRA CS BIOACTIV®

160 100 M1 permanent anti-bacterial ripstop fabrics

MF841 FR 100% PES FR 160-285 75 Non-woven canvas spinnaker - M1 - white color

MF7661PSC PES FR + carbone 150 130 M1 permanent anti-static ripstop fabrics

PES 85/167 FR 100% PES FR 160 100 M1 fabric with controlled porosity850 L / m² / s at 200PA

PES 85 100% PES HT 160 83 Fabric with controlled porosity1000 L / m² / s at 200PA

PES 160 FR 100% PES FR 160 145 M1 non-porous fabric - White & 7 colors on stock

PES 160 FR L2F 100% PES FR 160 145 Non-porous double-side calendered fabric - M1 Porosity <5 L / m² / s sous 200PA

PES 220 FR 100% PES FR 160 220 M1 Ripstop non-porous fabric

PES 220 FR L2F 100% PES FR 160 220 Calendered double-side ripstop- M1 Porosity < 5 L / m² / s

MF837FR P100 100% PES FR 160 75 M1 fabric with controlled porosity100 L / m² / s at 200PA

MF837FR P200 100% PES FR 160 68 M1 fabric with controlled porosity200 L / m² / s at 200PA

MF837FR P400 100% PES FR 160 60 M1 fabric with controlled porosity 400 L / m² / s at 200PA

M28015PS170EC 100% PES HT 170 90 High-tenacity polyester - 280 dtex 15X15

M28018PS160DT 100% PES HT 160-230 110 High-tenacity polyester - 280 dtex 18X18

M28035 PES 100% PES HT 160 160 High-tenacity polyester - 280 dtex 18 x 35

M48247PS 100%PES 310 130 Polyester canvas with fi ber weft

M55013PS176EC 100% PES 180 150 High-tenacity polyester - 550 dtex 13x13

M55018PS160DT 100% PES HT 160 200 High-tenacity polyester - 550 dtex 18x18

M5041PES 100% PES 160-210-320

70 Lining and coating supports

MF837PS160BIN 100% preparedPES

160 75 Prepared ripstop for direct printing

Polyamide fabrics (High tenacity)

Coating and laminated supports

13


WEIGHT (g / m²)

DESCRIPTION

MS5034 PA 100% PA 66 HT 175 40 HT Polyamide twill - 50 dtex (for parachutes)

MF733 PA 100% PA 66 HT 150 40 High-tenacity ripstop parachute fabric -33 dtex

MF737 PA 100% PA 66 150 70 Calendered Ripstop for technical linings

M23518 PA 100% PA 66 HT 170 90 High tenacity Polyamide66 - 235 dtex

MPA95ST 100% PA 66 HT 160 115 High tenacity Polyamide66 - 235 dtex

M23532 PA 100% PA 66 HT 170 160 2x2 basket weace HT polyamide - 235 dtex

M47022 PA 100% PA 66 HT 165 200 2x2 basket weace HT polyamide470 dtex (22 x 14 fi ls/cm)

M11030 PA 100% PA 66 HT 165 75 High tenacity Polyamide66 - 110 dtex 30x30

M11036 PA 100% PA 66 HT 140 80 2x2 basket weace HT polyamide110 dtex 34x32

M18809 PA 100% PA 66 HT 160 400 High tenacity Polyamide66 - 1880 dtex


WEIGHT (g / m²)

DESCRIPTION

M28018 PS PU 1F Coated HT PES 150 135 High-tenacity fabric, PU coating on one side

M28018 PS PU 2F Coated HT PES 150 160 High-tenacity fabric, PU coating on both sides

M28018 PS PU M1 Coated HT PES 150 140 M1 high-tenacity fabric, PU coating

M28018 PS PU M2 Coated HT PES 155-250 160 M2 high-tenacity fabric, PU coating + Printing transfer available

M28018 PS PU ALU Coated HT PES 150 170 High-tenacity fabric, PU coating + metallic fi nish

M28018 PU PET1C Coated HT PES + PU Film

150 150 HT PES with PU coating on 1 side + UV resistant MILAR fi lm

M28018 PS PU 2C Coated HT PES + PU Film

150 210 HT PES with UV resistant PU fi lm on 2 sides - Helium-tight

M28018 PVC16 Coated HT PES 150 350 HT PES with antibacterial PVC fi lm on 1 side M2 classifi cation

GE501PPVC180 HT PES / PVC coating 180 530 High-tenacity fabric, PVC coating on both sides

M837 PS PU M1 PES / PU coating 150 95 Calendred ripstop, PU coating - Airtight fabric - M1 fi reproofed

M837PSPUM1/PE/EVOH/PE

Coated PES+ gas-tight fi lm

150 145 Ripstop with PU coating+ Helium-tight fi lm

M837PSPUPET1C Coated PES+ MILAR fi lm

130 145 Ripstop with PU Coating on 1 side+ UV resistant PET MILAR fi lm

M5042 PS ACRYL PES / acrylic coating 150 135 100% blackout coated fabric - M1

M837 PU NO ALU PES + black PU fi lm 150 140 RIPSTOP fabric + Black blackout PU fi lm + alu metallization

PES 160 FR PU2F 100% FR PES / 2 sides PU coating

150 175 PU coating on both sides -Airtight fabric-M1 fi reproofed

M47016 PA PU 2C HT PA + PU fi lm 150 280 High tenacity PA fabric + 2 sides UV resistant PU fi lm / Helium-tight

M47022 PA PU1F Coated HT PA 150 240 High tenacity PA fabric + 1 side PU coating - Abrasion & hydrolysis resistant

NOMEX®

Run-proof and open-worked meshes

14


WEIGHT(g / m²)

DESCRIPTION

F190N501 100% META ARAMID 150 95 Heatset Meta aramid fi ber knit Nm 1/50

MS 60242 100% NOMEX® DELTA C 160 220 Dyed twill 3-1 / fl ame protectionand high temperature

M 9033 PG 100% NOMEX® T450 160 160 Leno fabric / high temperature

MS 9044 NG 100% NOMEX® T450 160 175 Dyed twill 3-1 / fl ame protectionand high temperature

MS 2244 FT 100% NOMEX® T430 FILAMENT 160 180 Dyed twill 3-1 / bright continuous yarn


WEIGHT (g / m²)

DESCRIPTION

F2387 PES 100% POLYESTER 150 52 White polyester mosquito net

F1862 PES 100% POLYESTER 150 105 White knitted reinforcement

F2331 CS 100% TREVIRA CS 145 150 Flame retardant openbraid mesh

F2383 CS 100% TREVIRA CS 400 75 Flame retardant velum mesh

F2385 CS 100% TREVIRA CS 400 120 Flame retardant velum mesh

F2378 CS 100% TREVIRA CS 150 160 Flame retardant openbraid mesh

F2372 PES 100% HT POLYESTER 150 230 High tenacity open knit - available in white

F2373 PES 100% HT POLYESTER 150 360 High tenacity open knit - available in green otan or yellow HV

F2373 PES NF 100% HT NF POLYESTER 130 380 HIgh tenacity M1 non-fi re openbraid mesh, black colour

F2373 CS 100% TREVIRA CS 150 250 Flame retardant openbraid mesh, black colour - M1

F2424 PP NOIR 100% POLYPROPYLENE 200 230 Black-colored ladderproof for paramedical applications

Filets ignifugés 100% POLYAMIDE customized sizes

Stitch 10x10 - 15x15x - 25x25 - 50x50 - 100x100 (mm)- Black & white

F7031 CPA 70% CARBONE PREOX / 30% PARA ARAMID

145 170 Openwork knit thermostable (fi l Nm 36/2)

M47022PAPU2F HT PA - 2 sides coated PU/TPU

150 340 PA Ht fabric, 2 side PU UV resistant coating +Fusible TPU

M47022 PA PU2C Coated HT PA +Gas-tight fi lm

150 380 PA Ht fabric, PU coating + gas-tight fi lm - helium-tight / HF weldable

M55017PSPU2F/ALI HT PES - 2 sides coated PU ALI

150 340 PES Ht fabric, 2 side PU coating Food-compatible

M11010PS PU1F Coated PH PES 150 390 High tenacity PES fabric + PU coating- M2 fi reproofed

M18809 PA PU1F Coated HT PA 150 480 High tenacity PA fabric + 1 side PU coating resistant to hydrolysis

M18810 PES PU1F Coated PES 150 500 PES fabric + 1 side PU coating resistant to hydrolysis

MF837FRTL2F/ISOL FR PES + Padding 148 440 Multilayer soft insulating textile 3 layers - M1 fi reproofed

MF841FR2F/ISOL FR PES +Padding +ALU 148 440 Multilayer soft insulating textile - 5 layers(summer / winter) - M2 fi reproofed

FTI080PU1C MESH + PU fi lm 145 225 Stretch mesh + PU fi lm / UV resistant

Monofi lament fabrics / Extruded scrims

15


WEIGHT (g / m²)

DESCRIPTION

PA 405.37 100% POLYAMIDE 66 114 40 Fabric with 31 μ mesh















PES 97.10 100% POLYESTER 200 90 Fabric with 150 μ mesh

PES 21.30 100% POLYESTER 160 158 Fabric with 950 μ mesh

PES 18.30 100% POLYESTER 160 135 Fabric with 1200 μ mesh - Blue

PES 37.25 FR 100% FR POLYESTER 145 180 Fabric with 500 μ fi re-proofed mesh

PP 36.23 100% POLYPROPYLENE 145 110 Fabric with 500 μ mesh

PP 28.30 100% POLYPROPYLENE 140 143 Fabric with 650 μ mesh

PE 60.15 100% HD POLYETHYLENE 150/200 100 Fabric with 300 μ mesh

PE 38/32.24 100% HD POLYETHYLENE 150/200 120 Fabric with 600 x 500 μ mesh

PE 54/27.22 100% HD POLYETHYLENE 150/200 125 Fabric with 800 x 250 μ mesh

PE 22.30 100% HD POLYETHYLENE 150/200 110 Fabric with 920 μ mesh

PE 18/16.29 100% HD POLYETHYLENE 150 85 Fabric with 1400 x 1200 μ mesh

FV34 gris 75% GLASS - 25% PVC 120/160 120 Glass mesh with PVC coating for screens with M2 classifi cation

ManufacturingWe are able to undertake any kind of special production :

• Filtration bags• Gaiters for vibrating sieves and for transporting powders• Retention pockets• Sewn tarpaulins with grommets• Towed banners• Kakemonos, streamers, fl ags…• Giant jerseys, supporter banners, tifos• Fireproofed netting and made to measure tarpaulins• Multilayer composites by ultrasonic welding seam and seam

APPLICATIONS

• Chemicals• Food production• Pharmaceuticals • Water treatment• Paint manufacture• Automotive• Sound• Électrolysis• Insulation / protection• Swimming pools• Photo-voltaïc• Events

Specifi c cuttings

We also realize specifi c cuttings.

• Cutting rolls to the desired length• Reels cut hot or cold from 15 mm width upwards• Reels cut in tubes (cut and seal or ultra-sound)• Cold cutting of rectangular or circular formats (for over-moulding, for example)• Cutting items of any shape from CAD fi les.

We are placing all our experience as designer of technical fabrics at your disposal, from item design and fi nish to production, in order to assist you with implementing your projects.

• Development and Special treatments availables on demand : Weaving until 5.40 ml (water /air jet looms , rapier looms) – Knitting until 5 ml Thermo-fi xation - dyeing – printing - fi reproofi ng Coating (PU, PVC, acrylic) - laminating, pasting, blanking, preparation for digital printing. Quilting

• Colouring and dyeing for 500 m sections Single-side or double-side transfer printing for 100 m minimum sections in a range of 120 colours Digital printing from your fi le Metallization

Specifi c textiles developments

Project studies & developments

16

EN 9100ISO9001

www.diatex.com

IndustryFiltration EventsPersonal protective equipment



EN 9100ISO9001


Filtration


www.diatex.com

DIATEX58, rue des Sources - ZI La Mouche - 69230 St Genis Laval - FrancePhone: +33(0) 478 86 85 00 - Fax: +33(0) 478 51 26 38 - [email protected]

Industry EventsPersonal protective equipment

© D

iate

x ed

ition

Apr

il 20

15 -

Prin

ting

: EVE

RCOM

Advanced textiles division - DIATEX · PDF fileAdvanced textiles division DIATEX 58, rue des...

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