ADVANCED TEMPERATURE CONTROL TRUCK REFRIGERATION … · 2020. 8. 19. · amphenol 6way pin3, amp...

ADVANCED TEMPERATURE CONTROL

TRUCK REFRIGERATION SYSTEMS

9163 – Controller

UNIT WIRING DIAGRAMS FOR MEDIUM TEMPERATURE UNITS


1416 GRAHAM’S LANE BURLINGTON, ONTARIO

CANADA L7S 1W3

Manual P.N. M960147 Revision C, August 7, 2020

M:/DataCommon/


WIRE COLOURS:

3214 5 6

3217 8 9

65410 11 12

3216 7 8

549 10

BATTERY

BREAKER

WATER PUMP(OPTIONAL)

COMPRESSOR

ENGINECOMPARTMENT

IGNITION

RELAY BOARD &

Eng-Ref/9163/PDF-DXF/Wiring

3214 5 6

3216 7 8

549 10

3217 8 9

65410 11 12

6. Heating5. Clutch4. NC3. Blower2. PWM1. NC

5. H.P Transducer4. NC3. Hot Gas2. Gnd1. Ignition

6. Gnd5. Communication4. Door Sensor3. Condenser Probe2. Gnd1. Return Probe

12. +12 V After Ignition11. +12 V After Ignition10. Low Pressure Transducer9. Electric Input8. NC7. Evaporator Probe

10. Transducer Gnd9. +5V8. Heat Strip7. Gnd6. Proximity Sensor

CN2 CN4 CN3

5321

87308586

NUMBERING CONVERSION HFV11 RELAY NUMBERING HFV9 RELAY

CONTROL MODULE CONTROL MODULE

GL-M0HES001

- + m+m-

PWM

FANS (2)

CONDENSERRETURN PROBE

COIL PROBE

+12V

L.P TRANSDUCERFANS (2)

P4RAT003

CONTROLLER

COND PROBE

+12V

H.P TRANSDUCER

DOOR SENSOR

EVAPORATOR1- RED 10 G2- BLK 10 G

4- RED 14 G5- BLK 14 G6- BLU 14 G7- L/BLU 14 G8- BRN 14 G 9- ORG 14 G10- RED 20 G11- BLK 20 G

27- RED/WHITE 20 G

25- WHT/BLK 20 G26- PINK 20 G

3- GRAY 10 G

28- PURPLE 20 G

12- WHT 20 G13- GRAY 20 G

19- GRN/BLK 20 G

21- ORG/BLK 20 G

23- BLU/WHITE 20 G22- BLU/BLK 20 G

20- GRN/WHITE 20 G

14- ORG 20 G15- GRN 20 G16- BRN 20 G 17- BLU 20 G18- YEL 20 G

24- RED/BLK 20 G

RELAY BOARD TOP VIEW

29- RED 8 G30- BLACK 8 G31- GRAY 8 G

WIRING DIAGRAM MED TEMP. OVER THE ROAD

W/WO HEAT

MRH-9163-220-11-19

BNTS

P.B

32 3232

3334 4 10 1

PROXIMITY SENSOR

32- RED/GRN 14G33- RED/ORG 14G34- RED/BLU 14G35- PUR 14G

A 18-03-20 PB

RELAYS MARKED RED VARY BASED ON UNIT

NEW WIRE COLORS 32, 33 AND 34 FOR BRICNEW WIRE COLOR 35 FOR PROX SENSOR

OUTSIDE OF RELAY BOARDHPT AND LPT SIGNAL WIRES COLOR NOW WHITE

AMPHENOL 6WAY PIN3, AMP 8WAY PIN2 and MOLEX 8WAY PWR NOW ROUTED TO BRIC 3 AMP FUSEFUSE HOLDER REPLACED BREAKER

PB 6-08-20B

M:/DataCommon/

P.B


NTS

3214 5 6

3216 7 8

549 10

3217 8 9

65410 11 12


5. H.P Transducer4. NC3. Hot Gas2. NC1. Ignition




CN2 CN4 CN3

5321

87308586


3214 5 6

3217 8 9

65410 11 12

3216 7 8

549 10

RELAY BOARD & CONTROL MODULE CONTROL MODULE

CONTROLLER WIRING

FRONT VIEW OF BRIC

WIRE COLOURS:

44

4

112

1010

16

1010

1110

2618

112

30

6 9 10

29 4

11

16

15

1524

14

17 27

5

5

6

CONDENSER WIRES

B

5

10 28 12 25 19

11

11

ENGINE

NOTES

29

32 3232

3334 4 10 1

1- RED 10 G2- BLK 10 G

4- RED 14 G5- BLK 14 G6- BLU 14 G7- L/BLU 14 G8- BRN 14 G 9- ORG 14 G

10- RED 18 G11- BLK 18 G12- WHT 18 G

3- GRAY 10 G

13- GRAY 18 G

22- BLU/BLK 20 G23- BLU/WHT 20 G24- RED/BLK 20 G

16- BRN 18 G15- GRN 18 G14- ORG 18 G

19- GRN/BLK 18G18- YEL 18G17- BLU 18 G

20- GRNWHT 20 G21- ORG/BLK 20 G

25- WHT/BLK 18 G26- PINK 18 G27- RED/WHT 18 G28- PUR 20 G29- RED 8 G30- BLK 8G31- GRAY 8G32- RED/GRN 14G33- RED/ORG 14G34- RED/BLU 14G

WIRE INSERT VIEW FOR CONTROL MODULE MOLEX CONNECTORS

10 231211

11

1111

21

35

22

EVAPORATOR WIRES

20-11-19


A 18-03-20 PB

35- PUR 14G

28

WIRING DIAGRAM MED TEMP. OVER THE ROAD

W/WO HEAT

MRH-9163-3


6-08-20BOUTSIDE OF RELAY BOARDHPT AND LPT SIGNAL WIRES COLOR NOW WHITE

AMPHENOL 6WAY PIN3, AMP 8WAY PIN2 and MOLEX 8WAY PWR NOW ROUTED TO BRIC 3 AMP FUSE

BROWN WIRE NOW

M:/DataCommon/


WIRE COLOURS:

3214 5 6

3217 8 9

65410 11 12

3216 7 8

549 10

BATTERY

BREAKER

WATER PUMP(OPTIONAL)

COMPRESSOR

ENGINECOMPARTMENT

IGNITION

RELAY BOARD &


3214 5 6

3216 7 8

549 10

3217 8 9

65410 11 12






CN2 CN4 CN3

5321

87308586


CONTROL MODULE CONTROL MODULE

GL-M0HES001

- + m+m-

PWM

FANS (2)

CONDENSERRETURN PROBE

COIL PROBE

+12V


P4RAT003

CONTROLLER

COND PROBE

+12V

H.P TRANSDUCER

DOOR SENSOR

EVAPORATOR1- RED 10 G2- BLK 10 G


27- RED/WHITE 20 G


3- GRAY 10 G

28- PURPLE 20 G

12- WHT 20 G13- GRAY 20 G

19- GRN/BLK 20 G

21- ORG/BLK 20 G


20- GRN/WHITE 20 G


24- RED/BLK 20 G

RELAY BOARD TOP VIEW

ELECTRIC STANDBYNOTE - "OPTIONAL HEAT IS SHOWN BY DASHED LINES"

COMPRESSORCAP. & RELAY

SOLENOID

RELAY

COMP. RELAY OIL

HEAT

+_

CONVERTERAC-DC CURRENT

FUSE

PLUGCABLE

WALL


WIRING DIAGRAM MED TEMP. OVER THE ROAD& ELEC. STANDBY W/WO HEAT

MRSH-9163-220-11-19

BNTS

P.B

32 3232

3334 4 10 1

PROXIMITY SENSOR


A 18-03-20 PB

RELAYS MARKED RED VARY BASED ON UNIT


GRY 18G

GRY 18G

PUR 18G

GRY 18G

BRN 18G


AMPHENOL 6WAY PIN3, AMP 8WAY PIN2 and MOLEX 8WAY PWR NOW ROUTED TO BRIC 3 AMP FUSEFUSE HOLDER REPLACED BREAKER

PB 6-08-20B

FUSE HOLDER

(120 VAC or 230 VAC)AC RELAY

M:/DataCommon/

P.B


NTS

3214 5 6

3216 7 8

549 10

3217 8 9

65410 11 12






CN2 CN4 CN3

5321

87308586


3214 5 6

3217 8 9

65410 11 12

3216 7 8

549 10

RELAY BOARD & CONTROL MODULE CONTROL MODULE

CONTROLLER WIRING

FRONT VIEW OF BRIC

WIRE COLOURS:

44

4

112

1010

16

1010

1110

16

2618

112

30

6 9 10

29 4

11

16

12

1524

14

17 27

55

5

5

6

CONDENSER WIRES

B

5

10 28 12 25 19

11

11

ENGINE

NOTES

29

6

32 3232

3334 4 10 1

1- RED 10 G2- BLK 10 G


10- RED 18 G11- BLK 18 G12- WHT 18 G

3- GRAY 10 G

13- GRAY 18 G


16- BRN 18 G15- GRN 18 G14- ORG 18 G




WIRE INSERT VIEW FOR CONTROL MODULE MOLEX CONNECTORS

10 231211

11

1111

21

35

22

EVAPORATOR WIRES

31 30

STANDBY WIRING

WIRING DIAGRAMMED TEMP. OVER THE ROAD

& ELEC. STANDBY W/WO HEAT

MRSH-9163-320-11-19


A 18-03-20 PB

35- PUR 14G

28

NEW WIRE COLORS 32, 33 AND 34 FOR BRICNEW WIRE COLOR 35 FOR PROX SENSORCN3 PIN 9 WIRE NOW BROWN


AMPHENOL 6WAY PIN3, AMP 8WAY PIN2 and MOLEX 8WAY PWR NOW ROUTED TO BRIC 3 AMP FUSE

PB 6-08-20B

M:/DataCommon/

P.B


NTS

WIRE COLOURS:

1- RED 10 G2- BLK 10 G


27- RED/WHITE 20 G


3- GRAY 10 G

28- PURPLE 20 G

12- WHT 20 G13- GRAY 20 G

19- GRN/BLK 20 G

21- ORG/BLK 20 G


20- GRN/WHITE 20 G


24- RED/BLK 20 G

NOTE - "OPTIONAL HEAT IS SHOWN BY DASHED LINES"

COMPRESSORCAP. & RELAY

SOLENOIDCOMP. RELAY OIL

HEAT RELAY

+_


FUSE

120/230 VACWALL PLUG POWER CABLE

AC RELAY (120 VAC or 230 VAC)

ESB POWER & SIGNAL HARNESSES 12VDC

M920316 - ESB POWER HARNESS: WIRES 30 & 31 M920317 - ESB SIGNAL HARNESS: WIRES 26, 18, 6, & 16

ELECTRIC STANDBY - COPELAND

YE

L 10

GY

EL

10G

WIRE RUN TO EVAPORATOR

120/230 VACEVAP. HEAT ELEMENT HARNESS

PUR 18G

BRN 18G

GRY 18G

GR

NW

HT

BLK

GR

N

WH

T

BLK

WIRING DIAGRAM

L/MRSH-9163-725-10-19

B

UNIT INTERNAL COLOR CODE:BLUE=BLU, BROWN=BRN, BLACK=BLK, ORANGE=ORG, PURPLE=PUR, YELLOW=YEL, WHITE=WHT


WHT

BLK


LOW/MED. TEMP. W/WO HEAT

A 18-03-20 AC/DC CONVERTER PWR & GND 8G PB321

4 5 6321

6 7 854

9 10321

7 8 9654

10 11 12






CN2 CN4 CN3


FUSE HOLDER

GRY 18G

GRY 18G

YEL 18G

B 8-06-20 FUSE HOLDER REPLACED BREAKERRE-ROUTED POWER WIRES

PB

M:/DataCommon/


WIRE COLOURS:

3214 5 6

3216 7 8

549 10

3217 8 9

65410 11 12






CN2 CN4 CN3

RETURN PROBE

COIL PROBE

+12V


DOOR SENSOR

EVAPORATOR

120/240 VAC

YE

L 10

G

YE

L 10

G

EVAPORATORMED. TEMP W/WO HEAT

WIRING DIAGRAM

MRSH-9163-8P.B 20-11-19

NTS B

A 18-03-20 PB

1- RED 10 G2- BLK 10 G


10- RED 18 G11- BLK 18 G12- WHT 18 G

3- GRAY 10 G

13- GRAY 18 G


16- BRN 18 G15- GRN 18 G14- ORG 18 G



25- WHT/BLK 18 G26- PINK 18 G27- RED/WHT 18 G28- PUR 20 G29- RED 8 G30- BLK 8G31- GRAY 8G32- RED/GRN 14G33- RED/ORG 14G34- RED/BLU 14G35- PUR 14G


ADDED ALL WIRE COLOUR LABELS

B 6-08-20 LPT SIGNAL WIRE NOW WHITE PBREMOVED MISLEADING GND SPLICE

HEAT ELEMENT HARNESS**ONLY FOR STANDBY UNITS**

*DOOR SENSOR OPTIONAL*DEALER'S CHOICE

M:/DataCommon/


WIRE COLOURS:

3214 5 6

3216 7 8

549 10

3217 8 9

65410 11 12






CN2 CN4 CN3

GL-M0HES001

- + m+m-

PWM

FANS (2)

CONDENSER

COND PROBE

PROXIMITY SENSOR

+12V

H.P TRANSDUCER

MED. TEMP W/WO HEATCONDENSER

WIRING DIAGRAM

MRSH-9163-920-11-19

B

P.B

NTS

1- RED 10 G2- BLK 10 G


10- RED 18 G11- BLK 18 G12- WHT 18 G

3- GRAY 10 G

13- GRAY 18 G


16- BRN 18 G15- GRN 18 G14- ORG 18 G



25- WHT/BLK 18 G26- PINK 18 G27- RED/WHT 18 G28- PUR 20 G29- RED 8 G30- BLK 8G31- GRAY 8G32- RED/GRN 14G33- RED/ORG 14G34- RED/BLU 14G35- PUR 14G

A 18-03-20 MOVED PROX SENSOR TO PWR HARNESS PB& TRANDUCER PWR TO SIGNAL HARNESS


DEALERS CHOICE

6-08-20B HPT SIGNAL WIRE NOW WHITEREMOVED MISLEADING GND SPLICE PB

*PROXIMITY SENSOR OPTIONAL*

M:/DataCommon/


NTS

3214 5 6

3216 7 8

549 10

3217 8 9

65410 11 12






CN2 CN4 CN3

5321

87308586


WIRE COLOURS:1- RED 10 G2- BLK 10 G


10- RED 18 G11- BLK 18 G12- WHT 18 G

3- GRAY 10 G

13- GRAY 18 G


16- BRN 18 G15- GRN 18 G14- ORG 18 G




18-02-20P.B

CONTROL MODULE

FRONT VIEW OF BRIC

44

4

11

30

29 4

11

16

1524

14

17 27

6

29

32 3232

3334 4 10 1

1

9

# OF RELAYS VARY BASED ON MODELDOOR SENSOR IS INSTALLED AT THE DEALERS DISCRETION

NOTES:

# OF ACTIVE EVAPORATOR FAN RELAYS VARY BASED ON MODEL

WIRING DIAGRAM

MRSH-9163-10

RELAYBOARDEng-Ref/9163/PDF-DXF/Wiring

35- PUR 14G

A 7-08-20WIRES TO 3 AMP FUSE ON RELAY BOARDROUTED HPT, LPT & CONTROLLER POWER PB

1010

10

A

WIRING DIAGRAM

LMRSH-9136-7

DATACOM/ENG-REF/9163

25-10-2019PB


120/230 VACEVAP. HEAT ELEMENT

PU

R 1

8G

YE

L 18

G GR

Y 1

0G

BR

N 1

8G

WH

TG

RN

BLK

WALL PLUG CABLE

PINK 18G

GR

Y 1

8G

UNIT INTERNAL COLOR CODE:BLUE=BLU, BROWN=BRN, BLACK=BLK, ORANGE=ORG, PURPLE=PUR, RED=RED, YELLOW=YEL, WHITE=WHT, DARK=D, LIGHT=L, GREEN=GRN

120 / 230 VAC

ESB HARNESS12 VDC

ELECTRIC STANDBY

RELAY

COMP. RELAY

18

31

FUSE HOLDER

16

HEAT


YE

L 10

GY

EL

10G

L1

+_

L2

521

WHT 12G

BLK

12G

S

C

R

BLU 12G

BLK 12GWHT 12G

26

BLK 12GWHT 12G

BLU 12G

RE

D 1

2G

STARTRUNCAPACITOR

ROTARYCOMP.

ESB-11-1WIRE COLOURS:

1- RED 10 G2- BLK 10 G


27- RED/WHITE 20 G


3- GRAY 10 G

28- PURPLE 20 G

12- WHT 20 G13- GRAY 20 G

19- GRN/BLK 20 G

21- ORG/BLK 20 G


20- GRN/WHITE 20 G


24- RED/BLK 20 G

AC RELAY

30

BLK

10G

GRY 10G

WHT 12G

BLK 12G

GRY 18G

YEL 18G

30- BLACK 8 G29- RED 8 G

31- GRAY 8 G

B FEB 10

2017

CORRECTIONS JWM2015

JWMDELETED GREEN WIRE 32FEB 7C

GREY WIRE TO COMP RELAYMAR 31D JWMWAS GREEN2017

E 25/10/19 REVISED WIRING & ADDED AC RELAYFOR 9163 FIELD TESTING PB

F



GR

Y 1

8G

GRY 18G

F 6/8/20 FUSE HOLDER REPLACED BREAKERRE-ROUTED POWER WIRES PB

WIRING DIAGRAM


L/MRSH-9141-7

DATACOM/ENG-REF/9163

29-10-2019

1416 GRAHAM'S LANE

FAX: (905) 637-3363TEL: (905) 637-3468

ENG. REF

BURLINGTON, ONT.

SAMDRAWN

CHECKDWG NO

TITLE

L7S 1W3

DATE


GREV.

230 VAC

EVAP. HEAT ELEMENT

YE

L 18

G

BR

N 1

8G

PIN

K 1

8G

WH

T

GR

N

BLK

WALL PLUG CABLE

PINK 18G

UNIT INTERNAL COLOR CODE:BLUE=BLU, BROWN=BRN, BLACK=BLK, ORANGE=ORG, PURPLE=PUR, RED=RED, YELLOW=YEL, WHITE=WHT, DARK=D, LIGHT=L, GREEN=GRN

230 VAC

ESB HARNESS12 VDC

ELECTRIC STANDBY

COMP. RELAY

HEAT RELAY

AC-DC CONVERTER

YE

L 10

G

YE

L 10

G

L1

+_

L2

521

WHT 12G

BLK

12G

S

C

R

BLK 12GWHT 12G

WHT 12G

BLU 12G

RE

D 1

2G

STARTRUNCAPACITOR

ELECT. COMP.

ESB-F18

S

C

R

ELECT. COMP.

BLU 12G

521

WHT 12G

WHT 12G

BLK 12G

BLK 12G

BLU 12G

B 10/02/15 CORRECTIONS JWM

C 07/02/17 DELETED GREEN WIRE 32 JWMGREY WIRE TO COMP RELAYWAS GREEN

31/03/17D JWM

GR

Y 8

G

30

BLK

8G

YEL 18G

WHT 12G

BLK 12G

3126

1816

AC RELAY

WIRE COLOURS:1- RED 10 G2- BLK 10 G


27- RED/WHITE 20 G


3- GRAY 10 G

28- PURPLE 20 G

12- WHT 20 G13- GRAY 20 G

19- GRN/BLK 20 G

21- ORG/BLK 20 G


20- GRN/WHITE 20 G


24- RED/BLK 20 G

30- BLACK 8 G29- RED 8 G

31- GRAY 8 G

E 29/10/19 COMBINED MRSH & LRSH DIAGRAMS. PBFOR 9163 FIELD TESTINGREVISED WIRING & ADDED AC RELAY

32- RED/GRN 14G

34- RED/BLU 14G33- RED/ORG 14G

35- PUR 14G

F 18/03/20 STANDBY PWR & GND NOW 8G PB


GR

Y 1

8GG

RY

18G

GRY 18G

FUSE HOLDER

GRY 10G

G 8/6/20 PBFUSE HOLDER REPLACED BREAKERRE-ROUTED POWER WIRES

ADVANCED TEMPERATURE CONTROL TRUCK REFRIGERATION … · 2020. 8. 19. · amphenol 6way pin3, amp...

Documents

Transcript of ADVANCED TEMPERATURE CONTROL TRUCK REFRIGERATION … · 2020. 8. 19. · amphenol 6way pin3, amp...