Advanced Predictive Maintenance Strategy · Slide 1 Advanced Predictive Maintenance Strategy Osmose...
Transcript of Advanced Predictive Maintenance Strategy · Slide 1 Advanced Predictive Maintenance Strategy Osmose...
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Advanced PredictiveMaintenance Strategy
Osmose Overhead Distribution Assessment Systempowered with
EXACTER® Technology
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EXACTER Experience• Exacter Technology Used at
100+ N. American Utilities• Summer 2009
– UK/Ireland Alliance– Australian Alliance– U.S. Patent
• Based in Columbus, OH• 2 Million+ Poles Surveyed• Over 60,000 Pole Miles• Reliability Conference
IOU24%
REA37%
Municipal36%
Industrial3%
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The Industry ProblemAddressed by EXACTER
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All Studies Agree:31% of Outages
Are Due toFailing Equipment
The 31% Problem
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Trees32%
Animals18%
Miscellaneous19%
Equipment Failure31%
Causes of Power Outages
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Unavoidable Avoidable
Trees32%
Animals18%
Equipment Failure31%
Miscellaneous19%
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Breakthrough Technology
Trees32%
Animals18%
Equipment Failure31%
Miscellaneous19%
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How EXACTER Works
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EXACTER Mobile Survey Instrument
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EXACTERMobile Technology
Pole Line HardwareCreating Failure Emission
Detect
Locate
Enhance
AnalyzeKnowledgeDatabase
EXACTER Components
System SurveyPredictive
Failure-SignatureAnalysis
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EXACTEROverall System Architecture
EXACTERMobile
Survey DeviceEXACTERMobile
Survey DeviceEXACTERMobile
Survey Dev iceEXACTERMobile
Survey DeviceEXACTERMobile
Survey Device
EXACTERMobile
Survey Device
Patented Technology
• Used in Any Vehicle• Physically Surveys the Distribution Network• Completely Automated Operation• No Operator Interaction Required• Failure Signature Discrimination• GPS Location of Emission Source
Trade Secret Data Analysis
SQLServer
Database
InformationDelivery
Server Bus
• Equipment Failure Signature Library• Priority Ranking of Failure Locations• Portal Requires No User Software, Just Browser• Industry Statistics on all Surveyed Ter ri tories
Secure Cellular
Customer Deliverables
ReportsAnd
Maps
BrowserData Access
AndManagement
GISInterface
Files
Best PracticesFor Distribution
Reliability© 2008
FieldEquipment
Report
.
.
.
Office
Field
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EXACTERTurnkey Services
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1) Survey Circuits2) Locate Failing Components3) Field Assessment4) Project Analysis
Managed Best PracticesA 4-Phase Process
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How is EXACTER Used?
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OUTAGE
Conditions-Based MaintenanceTargeted Equipment/Territory
Equipment Failures Over Time
Outage ResponseStorms, Animals, Accidents, Trees
OMS, SCADA, Automation
Identification AFTER
Reactive Process by Design
Predictive MaintenanceEquipment Strategy
Identification BEFORE
Reduces SAIFI & SAIDI
Proactive Process
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SAIDI
SAIFI
CMI
Safety
ROI
WPCs
PSC
RateCase
Complaints
Smart
Grid
Insight to Achieve Business Objectives
Technology &Process
Enablement• Empirical Data• Turnkey Service• Program Flexibility
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SAIFI/SAIDI Reduction
Substation Feeders1st Level ProtectionDevices
2nd Level ProtectionDevices
3rd Level ProtectionDevices
4th Level ProtectionDevices
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Greatest CMI Risk Reduction OpportunitySecond Level CMI Risk Reduction OpportunityThird Level CMI Risk Reduction Opportunity
Utility Customer
Exacter
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Smart Grid/AMI Data Integrity
Data CommunicationRelies Upon Clean Lines
or Data Loss Occurs
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Addressing WorstPerforming Circuits
Substation
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Post Storm ForensicsPre-Storm Survey Example
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Post Storm ForensicsPOST Storm Survey Example
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EXACTER Findings
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Exacter Database Component Class Distribution
LA9%
Underground1%
Non-Utility2%
Connector5%
Misc2%
Ground1%
Switch3%
Cut Out6%
Transformer3%
Pole HW5%
Pin Insulator32%
Dead End13%
Insulator18%
AMI &Reliability
CollateralDamage
Operations&Safety
AssetProtection
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National Survey Statistics
• 99% of Structures HaveNo Recommended Action
• 1% Which RequireMaintenance Are:– Safety Issues– Protection Issues– Susceptible Collateral Damage– TVI or AMI Issues
99.2%
Poles Without Problems
0.8%
Poles With Problems
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Cutout Case Study• Problem: A Midwest IOU experienced 6000
cutout failures in 2006 with an estimated costof $3500/failure. Avoidable cost $21MM.
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ROI Impact AnalysisBusiness Value through SAIDI Contribution
Incl. Repair Costs at $500/Location(actual utility costs are used)
CMI for targeted circuits
Contribution MinutesAssuming population of 1.2M
ROI SUMMARY1 Minute SAIDI Reduction = $ Business Value
Larger Utilities = Avg. $3M-$4M Per SAIDI Minute
Territory Scope# o f Feeders 20
OH Distribution Miles 788
ABC Utility Project ROI Summary
CostTOTAL COST (inc l repairs) $ 334,900
Repair Costs $ 98,500EX ACTER only $ 236,400
CMI/ year 6,588,739Impact Rate 10%CMI Savings/Yr 658,874
Cost Benefit Analysis
SAIDI CONTRIBUTION 0.55
Value @ 1.5MSAIDIMIN $ 823,592ROI 1.5MSAIDI MIN 246%
Value @ 2.5MSAIDIMIN $ 1,372,654ROI 2.5MSAIDIMIN 410%
Value @ 3.5MSAIDIMIN $ 1,921,716ROI 3.5MSAIDI MIN 574%