Advanced Munitions Batteries - creb.umd.edu · 1 Center for Research in Extreme Batteries (CREB)...
-
Upload
truongthien -
Category
Documents
-
view
242 -
download
1
Transcript of Advanced Munitions Batteries - creb.umd.edu · 1 Center for Research in Extreme Batteries (CREB)...
1
Center for Research in Extreme Batteries (CREB)
The Future of Munitions Batteries Workshop
Advanced Munitions Batteries
7 & 8 December 2016
Paul SchisselbauerDirector of Engineering
EnerSys Advanced Systems
Horsham, Pennsylvania
(215) 773-5416
2
Agenda
The Future of Munitions Batteries
• Munitions Batteries Overview
– Thermal Batteries
– Ambient Temperature Batteries
– Secondary Batteries
• Future Direction
3
EnerSys Advanced Systems is the leading
producer of lithium reserve batteries in the
U.S. We have provided state-of-the-art
batteries to the U.S. Army for over 50 years
and have delivered over 30 million primary
batteries to the DoD and allied governments.
Munitions Batteries Overview
EnerSys provides high energy density “lithium/oxyhalide batteries”and high power density “thermal batteries” as well as secondary “lithium ion batteries”.
The Future of Munitions Batteries
EnerSys (EAS’ parent company) is a $2.5 billion/year, publically traded, American
company. EnerSys operates 32 manufacturing facilities around the world. EAS is
comprised of 6 of those facilities, all dedicated to lithium batteries, and 2 of which
(located in the US) are focused on munitions batteries.
4
Electrochemical Systems• Lithium Silicon/Cobalt Disulfide (LiSi/CoS2)
• Lithium Silicon/Iron Disulfide (LiSi/FeS2)
• Lithium/Thionyl Chloride (Li/SOCI2)
• Lithium/Sulfuryl Chloride (Li/SO2CI2)
• Lithium/Sulfur Dioxide (Li/SO2)
• Lithium/Vanadium Pentoxide (Li/V2O5)
• Lithium-Ion (various chemistries)
Long Shelf LifeLithium reserve batteries are unique in their ability
to last for over 20 years prior to activation. This
long shelf life is made possible by either storing the
active materials separately until activation or by
storing the active materials in a non-ionically
conductive state until activation.
Environmentally HardenedOur lithium reserve batteries are optimized for
operation in high acceleration environments (up to
100,000 g’s) and high spin rate (30,000 RPM),
applications that ordinary batteries cannot survive.
Lithium reserve batteries for smart weapons
and electronic fuzing applications.
Products Offered• Lithium Thermal Batteries
• Lithium Ambient Temperature Batteries
• Lithium-Ion Rechargeable Batteries
The Future of Munitions Batteries
Munitions Batteries Overview
Automated Manufacturing• Multiple automated manufacturing lines are used to produce Ambient Temperature Batteries
and Thermal Batteries.
Why?
Temperature RangeCapable of operation across the full military
temperature range (-65˚F to +221˚F/-54˚C to
+105˚C).
5
EnerSys automated battery manufacturing offers many benefits.
The Future of Munitions Batteries
Munitions Batteries Overview
Automated Manufacturing• EnerSys automates manufacturing where it makes sense.
• High rate and high volume production
• Ambient Temperature Batteries
• Thermal Batteries
• Semi-automated production
• Machine assisted manufacturing
• Fully automated production
• Machine produced electrodes and assemblies
• Human support to equipment minimized
• Benefits of automation
• Improved battery performance
• Improved repeatability & consistency, i.e., tighter perf. groupings
• Zero defects/escapes
• Higher manufacturing throughput
• Lower cost – last but not least!
6
Munitions Batteries Facilities
Pinellas Park, FL Facility
(formerly The ENSER Corp.)
Horsham, PA Facility
The Future of Munitions Batteries
Features:
• Two Facilities: 112,500 ft2.
• 18,000 ft2 of Humidity Controlled Dry Rooms.
• Extensive Computer Modeling & Analysis Capabilities.
− Electrochemical, Thermal, & Structural
• Lithium Battery Development, Manufacturing &
Testing
− Lithium Oxyhalide Primary Reserve Batteries
− Lithium - Metal Disulfide Thermal Batteries
> LiSi / FeS2 and LiSi / CoS2
> Wide Range of Sizes, Voltages & Power
Levels
− Full Range of Non-Destructive & Destructive Test
Systems (static & dynamic environments)
> Digital X-Ray, Loads to 96 kW, High-g Shock,
Vibration, Acceleration, Temperature / Humidity
• Power Wide Range of Tactical, Strategic Defense &
Civil Space Systems
• Quality Management Systems Certified:
• ISO 9001:2008
• AS9100C
EAS has all of the physical assets and facilities required to:
design, develop, manufacture, test, and analyze lithium batteries.
7
The Future of Munitions Batteries
THAAD
Aegis
Ashore
SM-3 Block IB TDACS
SM-3 Block IIA TDACS (Multiple)
EKV
Sea-Based
Navy
Army
Aegis Ballistic Missile Defense
– Standard Missile - 3
Future Development
Ground-Based Terminal Systems
Ground-
Based
Patriot Advanced
Capability - 3
Ballistic Missile Defense
EnerSys Powers Multiple Mid-Course & Terminal Phase Systems
8
The Future of Munitions Batteries
Examples of Tactical & Strategic
Defense Applications
Multiple Batteries per Missile
Multi-Function Battery
Air-to-Air
Guided Projectile Batteries
Civil Space
Multiple Batteries per Missile
Multiple Batteries
per Missile
Air-to-Ground
9
LiSi/FeS2 Thermal Battery
(Device No. G3202A1)
Φ1.000 X 1.436
Precision Extended Range Munition
(PERM)
LiSi/FeS2 Thermal Battery
(Device No. G3200A1)
Φ1.500 X 1.880
Artillery Fuze 155 mm Projectile
LiSi/FeS2 Thermal Battery
(Device No. G3208A1)
Φ1.110 X 2.850
AC130 Spectre 105 mm
Projectile
Selected Thermal BatteriesThermal Batteries can be Activated Electrically
or by the Conditions of Ballistic Launch.
Thermal Batteries
10
Performance
Voltage (V): 24 to 35
Current (mA): 800, 1.8A 2s Pulse
Rated Capacity (mAh): 730
Activation Time (ms): < 1000
Initiation Approach: Electric IgniterOperating Temp. Range (°F): -58⁰ to +178⁰Storage Temp. Range (°F): -65⁰ to +221⁰
Physical Characteristics
Chemistry: LiSi/FeS2
Size: 3.00” Dia. by 3.50” Length
Weight (lbs): 3 Max
11 Pin Terminal Plate
3 Redundant Voltage Connections
Robust Bracket Design
Environmental
MIL-STD-331 Environments
NAVSEA 9310 Lithium Battery Safety
RCC319-10 Battery Requirements
LiSi/FeS2 FTS Thermal Battery
(Device No. G3206A1)
The G3206A1 LiSi/FeS2 Thermal Battery provides an active life greater than 35 minutes across the full temperature range (-58 ⁰F to +178 ⁰F).
Thermal Batteries
High-speed
Anti-Radiation
Missile
(HARM)
11
LiSi/FeS2 Thermal Battery
(Device No. G3190B2)
Performance
Voltage (V): 22 to 32.0
Current (mA): 700
Rated Capacity (mAh): 39
Activation Time (ms): < 500
Initiation Approach: Electric Igniter
Operating Temp. Range (°F): -65 to +221
Storage Temp. Range (°F): -65 to +221
Physical Characteristics
Chemistry: LiSi/FeS2
Size: 1.50” Dia. by 2.38” Length
Weight (g): 250
Environmental
MIL-STD-331 Environments
NAVSEA 9310 Lithium Battery Safety
The EnerSys G3190B2 Lithium Silicon/Iron Disulfide (LiSi/FeS2) Thermal Battery
powers the DSU-33 Proximity Sensor used on the Joint Direct Attack Munition
(JDAM) bombs.
F-15 drops JDAM-equipped
bombs in Afghanistan.
(U.S. Air Force photo by
Staff Sgt. Michael B. Keller)
Thermal Batteries
12
G3168B1 Cell
(SDF)
Φ.220 x .215
Self-Destruct
Fuzing
G3201A1 Cell
(LW30)
Φ.275 x .325
30 mm
Projectile
Munitions
G3198B1 Cell
(ANLM)
Φ.319 x .359
40 mm
Air-bursting
Non-Lethal
Munitions
G3165D1 Cell
(BMF)
Φ.350 x .435
20 mm
Projectile
Fuzing & 84mm Rockets
G3207A1 Cell
(SAGM)
Φ.450 x .395”
40 mm
Grenade
Munitions
G2666B1
(HED)
Φ.500 x .840
Barrier
Munitions
G3147A1 Cell
(M767)
Φ.500 x .840
Artillery
Fuzing
Projectile Fuzing
EnerSys offers a wide range of state-of-the-art Reserve Lithium/Oxyhalide Cells
for medium and large caliber projectile fuzing.
Ambient Temperature Batteries
13
Performance
Voltage (V): 2.5 to 3.6
Current (mA): 0.5
Rated Capacity (mAh): 280
Activation Time (ms): < 800
Initiation Approach: Stab Initiation
Operating Temp. Range (F): -25⁰ to +160⁰
Storage Temp. Range (F): -60⁰ to +160⁰
Physical Characteristics
Chemistry: Li/SOCl2Size: 0.50” Diameter by 0.84” Length
Weight (g): 6.2
Environmental
MIL-STD-331 Environments
Acceleration (G): 30,000 max.
Spin (RPM): 30,000 max.Artillery Fuze Battery(Device No. G3147A1)
The G3147A1 Li/SOCl2 Artillery Fuze Cell offers high energy in a robust
design capable of withstanding the extreme conditions of ballistic launch.
Ambient Temperature Batteries
M767 Artillery Fuze,
155 mm & 105 mm
Projectiles
14
Performance
Voltage (V): 5.0 to 7.5
Current (mA): 36
Rated Capacity (mAh): 350
Activation Time (s): 2.0
Initiation Approach: Dual Electric Primers
Operating Temp. Range (F): -45⁰ to +110⁰
Storage Temp. Range (F): -65⁰ to +150⁰
Physical Characteristics
Chemistry: Li/SOCl2
Size: 1.516” Width by 2.40” Length
Weight (g): 80
Environmental
MIL-STD-331 Environments
Acceleration (G): 12,600 max.Data Hold Battery(Device No. G3177A1)
The G3177A1 Li/SOCl2 Data Hold Battery utilizes a 2S2P configuration to
support essential data hold functions in guided projectiles.
Ambient Temperature Batteries
Extended Range
Guided Munition
(ERGM)
5” Projectile
15
Performance
Voltage (V): 5.6 to 12.0
Current (mA): 350
Rated Capacity (mAh): 35
Activation Time (s): ≤ 100
Initiation Approach: Setback Initiation
Operating Temp. Range (F): -45⁰ to +145⁰
Storage Temp. Range (F): -60⁰ to +160⁰
Physical Characteristics
Chemistry: Li/SOCl2Size: 1.50” Diameter by 0.67” Length
Weight (g): 71
Environmental
MIL-STD-331 Environments
Acceleration (G): 30,000 max.
Spin (RPM): 30,000 max.
The G3158B3 Li/SOCl2 Artillery Fuze Battery can sit in the dormant state for in
excess of 20 years and then be activated by the conditions of ballistic launch.
Artillery Fuze Battery(Device No. G3158B3)
Ambient Temperature Batteries
Multi-Option Fuze
for Artillery (MOFA)
155 mm & 105 mm
Projectiles
16
The G3203B1 Flight Termination Systems (FTS) Battery uses an
8S1P configuration of standard lithium-ion 18650 cells
Performance
Voltage (V): 24 to 33.6
Current (A): 5 Discharge
1.0 Charge
Rated Capacity (Ah): 2.8 at 77⁰F (25 ⁰C)
Internal Heater: Yes
Operating Temp. Range (F):
Charge: 32⁰ to +113⁰
Discharge: -4⁰ to +160⁰
Storage Temp. Range (F): <95⁰
Physical Characteristics
Chemistry: Li-Ion
Size: 6.26” x 3.56” x 1.34”
Weight (lb.): 2.05
Environmental
RCC319-10 FTS Battery RequirementsLi-Ion FTS Battery(Device No. G3203B1)
Secondary Batteries
Joint Air-to-Surface
Standoff Missile
(JASSM)
Cruise Missile
17
Performance
Section:
Voltage (V):
Current (A):
Rated Capacity:
Op. Temp. (F):
Stor. Temp. (F):
Physical Characteristics
Chemistry: Lithium Ion Polymer
Size: 4.150” Diameter X 4.00” Length
Weight (Lb): 8.4
Environmental
Ballistic Conditions of Gun Launch.
ERGM Instrumentation Battery
(Device No. G3174A3)
1, TM 2, FTS 3, FTS
25 – 35 25 – 35 25 – 35
1.2 0.2 0.2
0.813 Ah 0.325 Ah 0.325 Ah
20 to 110 10 to 120 10 to 120
20 to 85 20 to 85 20 to 85
Extended
Range
Guided
Munition
(ERGM)
Secondary Batteries
The G3174A3 Instrumentation Battery provides a telemetry section
and two fully redundant flight termination systems sections.
18
• Future Enhancements:
Thermal Batteries
» Longer Mission Life
» Higher Deliverable Energy
» Smaller Size
Ambient Temperature Batteries
» Faster Activation at Cold Temperature
» Higher Power at Cold
Secondary Batteries
» Improved Performance at Cold Temperature
Thank You for Your Attention!
Future Direction
The Future of Munitions Batteries