Advanced Lubrication + Fuel Solutions Energy + Cost Reduction Program.

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Advanced Lubrication + Fuel Solutions Energy + Cost Reduction Program

Transcript of Advanced Lubrication + Fuel Solutions Energy + Cost Reduction Program.

Page 1: Advanced Lubrication + Fuel Solutions Energy + Cost Reduction Program.

Advanced Lubrication + Fuel Solutions

Energy + Cost Reduction Program

Page 2: Advanced Lubrication + Fuel Solutions Energy + Cost Reduction Program.

“Industrial manufacture could save in excess of $12 billion in energy costs by using better performing lubricants.”

17th – 18th CENTURY 1940s 1950s 1960s 1970s 1980s TODAY

TODAY

National Research Council, 2000

The real cost of fuel*Improves fuel quality and enhances engine performance year-round. Properly-treated fuel will increase hours or miles per gallon, reduce emissions and lower repair and part replacement costs

FREE-UP OF MAINTENANCE DOLLARS

Case Study – Healthcare

SPECIALTY LUBRICATION SPECIALTY FUEL ADDITIVES

Products + SolutionsTechnologically advanced lubricants save energy

Products + SolutionsIncreased savings through fuel quality assurance

Industrial Energy Costs$ USD PER KILOWATT HOUR OVER TIME

NCH specialty lubricants:

Control contaminants and oxidationSuperior additive technology eliminates the harmful effects of contaminants and reduces oxidation. This increases equipment efficiency and lowers power consumption.

Maintain clean systemAdvanced detergents prevent the formation of deposits to keep equipment working at peak performance.

Provide maximum lubricityAdvanced polymer technology keeps lubricants in place even under high stress conditions.

Reduce heat and frictionDecreases energy needed to move parts by providing a superior lubricant film between metal surfaces.

Diesel Mate Plus• Improves fuel quality and enhances engine performance year-round by boosting cetane and inhibiting contamination.

• Contains Tank Tonic, a fuel biocide and preservative that quickly and completely eliminates bacteria and fungi from fuel systems and storage tanks.

Full Blast• Designed to eliminate fuel line blockage

• Keeps tanks, lines, strainers, pumps and valves free of sediments and deposits

• Converts useless sludge into burnable fuel and assures a cleaner system

• Controls water, sludge, corrosion, slag, soot, smoke and other problems

Untreated Diesel FuelASSOCIATED COSTS

Treated Diesel FuelASSOCIATED COSTS

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INEFFECTIVE GREASE TRAP PUMPING

CITY + COUNTY SURCHARGES

NCH Lubrication advanced lubricants lower energy costs by up to 30%!

SPECIALTY LUBRICATION

Products + SolutionsEnergy savings through lubrication

GREASES

PremalubeSuperior mechanical stability and anti-frictional properties reduces average power consumption

GEAR OILS

CertopElimination of dry starts and reduction of gear wear increases torque transmission and uses less power to turn gears

HYDRAULIC OILS

Hi-TopDramatically reduces foaming and pump wear to increase part through-put and decrease cycle time

COMPRESSOR OILS

Specialty NCH LubricantsExtreme oxidation resistance and improved lubricity in-creases piston and vane efficiency and lowers power draw

SPECIALTY FUEL ADDITIVES

Products + SolutionsIncreased savings through fuel quality assurance

Diesel Mate Plus delivers peak performance

Boosts CetaneRaises Cetane number by an average of 3 to 5 points (up to 15%) to increase mileage, improve combustion and make starting easier

The NCH Lubrication Fuel Quality Assurance Program delivers increased fuel efficiency of up to 10%*

Cleans fuel systemAdvanced detergents prevent the formation of deposits to keep engine working at peak performance

Removes water contaminationEliminates water contaminants to improve combustion and reduce clogging in injectors and water fillers

Increases lubricityContains AA-93 which provides a superior lubricant film between pistons and cylinders

Economical to useDilutes 1:1000 to reduce treatment costs

Contains Tank TonicTank Tonic is a fuel biocide and preservative that quickly and completely eliminates bacteria and fungi from fuel systems and storage tanks

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PROBLEMS

Problems With Diesel FuelThese problems cost you money

Problem 1 / Low CetaneThe Engine Manufacturing Association (EMA) requires a minimum of 50 cetane for optimal performance. Below 50 cetane fuel causes:

• Increased stack emissions

• Poor combustion efficiency, loss of power and lower mileage

• Harder starting

• Detonation wear - from violent explosions which damage piston heads, rings, valves and cylinder liners

Problem 2 / Poor lubricityTo reduce stack emissions, the EPA mandates Ultra-Low Sulfur Diesel fuel contain no more than 15 ppm of sulfur

• The removal of most of the sulfur, the natural lubricant in diesel fuel can cause both mechanical and chemical wear

• Worn injection systems result in poor fuel economy, excessive stack emissions, equipment down time and engine repair cost

Problem 3 / ContaminantsContaminants form deposits: Today’s diesel fuel contains high levels of contaminants - like wax and acids that clog injectors and contribute to air pollution

Problem 4 / Water contamination + biological growth• Condensation, rainwater and seepage cause water contamination in fuel

• Bacteria and fungi enter fuel through water contamination or air vents

Problem 5 / Exhaust emissionsExhaust emissions have become one of the major problems of the 21st century. The best solution to better engine performance is to consistently improve the quality of the fuel that we run through our equipment

Diesel in the US$ USD GALLON OVER TIME

Decline in Cetane NumberAVERAGE CETANE LEVEL OVER TIME

EPA Emission Requirements

EMISSION LEVELS OVER TIME

“Over the last two decades , the cetane number and the API gravity, the basic measures of crude oil quality have declined”

Society of Automotive Engineers (SAE), Bulletin 872243

PROBLEMS

Problems With Diesel FuelDeclining quality and rising costs

Fuel quality has deteriorated and costs continue rising

• Rougher grades of crude are being extracted

• Producers take shortcuts in refining

• The best parts of crude are being used to produce gasoline, jet fuel and kerosene

• The refining process used to meet new EPA regulations on ultra-low sulfur diesel (ULSD) results in reduced fuel economy and severe fuel system wear

“Diesel fuel quality has deteriorated for the past 20 years and is expected to continue this trend for the foreseeable future”

American Society for Testing and Materials (ASTM), Pub. 10056

Fuel quality deteriorates every time it’s handled

OIL WELL REFINERY PIPELINE TERMINAL FUEL JOBBER

DELIVERY TRUCK

STORAGE EQUIPMENT

Industry surveys show that low quality diesel fuel is the no. 1 cause of poor engine performance