res is tance weld moni tor ing

With an ever-increasing emphasis on process accountability, Miyachi Unitek’s newAdvanced Data Analysis Monitor (ADAM) is the most advanced resistance welding monitoravailable from any manufacturer. It offers more of the information you need for processdevelopment, production monitoring and data to support your ISO, GMP and TQMrequirements. Not only will it monitor what happens during the weld, but also beforeweld monitoring is triggered, giving you a true 360-degree view of your process!

ADAM is an invaluable tool for:

Production Monitoring with RealTime Limits and Machine I/O• Run Charts, Histogram, Sigma, Cp, Cpk• Data Logging, Setting ProcessLimits, Electrode Maintenance, Troubleshooting, Set-up

• Verification, Remote Welder Performance Interrogation, StatisticalProcess Control

Process Development• Welding Evaluation and Research, DoE• Studies, Process Optimization, ProcessValidation

Weld Quality Analysis• Traceability, Process Certification andAnalysis, Calibration Confirmation, Statistical Process Control

Sensor Interface ModuleData Processing Module

Feature BenefitCurrent, Voltage, Power, Detects shifts in welding processResistance MonitoringHigh Resolution Displacement Monitor Improved process controlwith Part DetectionForce or Pressure Monitor Ensures welding at proper electrode forceCover Gas Flow Monitor Confirms displacement of oxygen from

weld areaPreTrigger Viewing Captures important pre-weld dataEnvelope Limits Catches slight changes in waveform shapesNumeric Limits Evaluates peak and RMS dataGraphical Waveforms with Cursors Interrogates waveforms for better

understanding of processMulti Level Security Screens Protects settings from unauthorized changesComprehensive I/O for Automation Easily integrated into automated systemsWide Screen Color Display Easy to view settings and process resultsMultiple Schedules with Customized schedules for ease of useSchedule NamingTraceability to NIST standards Meets regulatory guidelinesEthernet Communications Remote reading of databaseWeld to Displacement Improves process control

ADAMAdvanced Data Analysis MonitorWelders

• 360º View of Your Weld Including Pre- andPost- Weld Trigger Data

• Measure Current, Voltage, Force, Displacementand Cover Gas Flow/Auxiliary Input

• Production Run Screen with Run Charts,Histogram and Process Results

• High Resolution Sensors

• Easy to Setup User-Interface Includes Large Color Display

• Monitor ANY Resistance Welder

• TCP/IP Communications Enabled

• Integrated database and Minitab® 15 Statistical Software*

RUN Screen: Comprehensive production screen providesgraphical and numeric viewing of the presentweld as well as trend data. Two run chartswith limits, histogram, event logger andalarm indications. Programmable weldcounter with easy to view process monitorshows ratio of In/Out of limits welds.

EXPANDED MONITORScreen: Expandable graphic data windows allowuser to overlap multiple graphs to analyzethe dynamic relationships between thevariables. Waveform cursors with advancedmeasurement tools allow preciseinterrogation of the welding sequence.

L IMITS Setup Screen:Programmable limits screen for settingupper and lower numeric limits on peak andRMS data. Envelope limits can be placedaround waveforms to detect slight changesin process stability. Part thickness anddisplacement limits measure themechanical aspects of the welding process.

SCREEN FORMATS: Very flexible formatting capabilities allowsuser to customize data, colors, and styles ongraph displays for easy viewing andemphasis of key parameters.

LOGGER Screen: Monitored results with time and date stampsare updated in real time. Data is stored onlarge internal hard disk and is integrated toMinitab Statistical Software package forprocess analysis and quality improvement.

EVENT and error tab leScreen: Errors and Events are captured with timeand date stamps for record keeping andprocess analysis. User can also log eventssuch as a change of electrodes so theseactions are readily available when analyzingdata.

Enve lope Setup SCREEN: An easy to use graphic interface providesquick setup of envelope limits and allowsuser to target a specific section of thewaveform to evaluate process results.

MAIN MENU Screen: Simple menu access to setup and viewscreens with multiple levels of security toprotect against unauthorized programchanges.

r e s i s t a n c e w e l d i n gspeci f ica t ions

Derived ParametersPower and ResistanceMeasurement Time 2 SecondsMaximumSampling Rates 125K Samples per SecondRepetition Rate 1 per second for 100 milli second measurement periodLimits Numeric Peak and RMS; Min/Max; Graphical Envelope, Weld Time, CounterDisplayed Resolution Approximately 1000 Data Points Per WaveformTriggering Current, Voltage, Force with Adjustable Threshold or External Signal Digital Inputs External Trigger, Reset, Tare Displacement, Reset Counter, Inibit Measurement, Start Part

Measurement, Initial Thickness MeasurementDigital Outputs Ready to Measure, In Progress, In Limits, Out of Limits, In Warning, Out of Warning,

Counter Limit, Force Fire, Thickness Pass, Thickness FailRelay Outputs 4 User Configurable Relays Rated: 30VDC and up to 1 AWeld Counter User Programmable Counter LimitPower Supply Cutoff Weld to Displacement Based on Electrode PositionNumber of Schedules UnlimitedCommunications RS-232 (output of weld data after each weld only) Ethernet TCP/IP (remote reading of database)Memory 1 TB Hard DiscElectrical Requirements 115V/230V 50/60 Hz

ADAM Ordering GuideBasic System Includes Data Processing Module, 21.6" (Diagonal) XGA Display, Keyboard, Mouse,

Sensor Interface Module

Included SPC Package Integrated Database and Minitab Statistical SoftwareIncluded Accessories (Qty 1 each) MB-400k Current Coil, Voltage Pick-up LeadsOptional Accessories Displacement Sensors, Force Sensor, Gas Flow Sensor (Part No. 270-473)Displacement (Part No. 270-458 25mm range, 0.2um accuracy), (Part No. 460-235 12mm range, 0.2um accuracy)Sensor Part Nos. (Part No. 311-022 30mm range, 1um accuracy), (Part No. 311-017 12mm range, 1um accuracy)

Parameter Ranges Displayed ResolutionCurrent 2, 6, 20, 60, 200 kA 3 significant digitsVoltage 0-15 V 3 significant digitsDisplacement 12, 25, 30mm 0.0001” or 0.01mmForce 0-10V 3 significant digitsGas flow/Auxiliary 0-10 Volt 0-10V 3 significant digits

Measurement Capability Single Channel Current, Voltage, and Gas Flow/Auxiliary 0-10 volt input. Two channels each ofForce and Displacement. (Displacement, Force, and Cover Gas Flow Sensors are optional.)

Contact SCI for additional information and pricing.(888) 255-6780 toll free order line(972) 475-0874 phone • (972) 475-5024 fax4209 Industrial • Rowlett, Texas 75088