Advanced Compressor Loss Correlations, Part I: Theoretical...

17
International Journal of Rotating Machinery 1997, Vol. 3, No. 3, pp. 163-177 Reprints available directly from the publisher Photocopying permitted by license only (C) 1997 OPA (Overseas Publishers Association) Amsterdam B.V. Published in The Netherlands under license by Gordon and Breach Science Publishers Printed in Malaysia Advanced Compressor Loss Correlations, Part I: Theoretical Aspects M. T. SCHOBEIRI* Turbomachinery Performance Laboratory, Texas A&M University CS., TX 77843-3123 (Received 2 August 1996) Reliable efficiency calculation of high-subsonic and transonic compressor stages requires a detailed and accurate prediction of the flow field within these stages. Despite the tremendous progress in turbomachinery computational fluid mechanics, the compressor designer still uses different loss correlations to estimate the total pressure losses and thus the efficiency of the compressor stage. A new loss model is presented in this article. Special attention is paid to the shock and profile losses, since they contribute significantly to the total pressure loss balance, specifically for transonic compressor stages. A new shock loss model is presented that calculates the shock position and the shock total pressure losses. The available experi- mental data were used to establish new loss correlations that account for experimental findings. Keywords." Compressor, transonic, subsonic, loss, correlations INTRODUCTION The development in the field of turbomachinery com- putational fluid dynamics (CFD) has reached an ad- vanced level that allows a detailed calculation of the complex three-dimensional viscous flow through a compressor stage using Navier-Stokes codes. Recent case studies presented at the 1994 IGTI-Conference displayed the capability of different CFD methods to calculate various flow quantities in detail. However, the efficiency and loss calculations revealed a signif- icant discrepancy between the experiment and numer- ical calculation. To predict the compressor stage effi- ciency accurately, the compressor designer often uses loss correlations that reflect different loss mecha- nisms within the compressor stage flow field. In the early fifties, Lieblein and his co-workers [1953, 1954, 1956, 1957, 1959] conducted fundamental research in compressor cascade and stage aerodynamics. Their research work, NASA-Report SP-36 [1965], is a guideline for compressor designers. Miller and Hart- mann [1958], Miller et al. [1961], and Schwenk et al. [1957] initiated their fundamental research on tran- sonic compressors, where they primarily investigated the shock losses. Gostelow et al. [1968], Gostelow [1971], Seylor and Smith 1967], Seylor and Goste- *Corresponding author. Tel.: (409) 845-0819. 163

Transcript of Advanced Compressor Loss Correlations, Part I: Theoretical...

Page 1: Advanced Compressor Loss Correlations, Part I: Theoretical Aspectsdownloads.hindawi.com/journals/ijrm/1997/359032.pdf · 2019-08-01 · InternationalJournal ofRotating Machinery 1997,

International Journal of Rotating Machinery1997, Vol. 3, No. 3, pp. 163-177

Reprints available directly from the publisherPhotocopying permitted by license only

(C) 1997 OPA (Overseas Publishers Association)Amsterdam B.V. Published in The Netherlands

under license by Gordon and Breach Science Publishers

Printed in Malaysia

Advanced Compressor Loss Correlations, Part I:Theoretical Aspects

M. T. SCHOBEIRI*

Turbomachinery Performance Laboratory, Texas A&M University CS., TX 77843-3123

(Received 2 August 1996)

Reliable efficiency calculation of high-subsonic and transonic compressor stages requires adetailed and accurate prediction of the flow field within these stages. Despite the tremendousprogress in turbomachinery computational fluid mechanics, the compressor designer stilluses different loss correlations to estimate the total pressure losses and thus the efficiency ofthe compressor stage. A new loss model is presented in this article. Special attention is paidto the shock and profile losses, since they contribute significantly to the total pressure lossbalance, specifically for transonic compressor stages. A new shock loss model is presentedthat calculates the shock position and the shock total pressure losses. The available experi-mental data were used to establish new loss correlations that account for experimentalfindings.

Keywords." Compressor, transonic, subsonic, loss, correlations

INTRODUCTION

The development in the field of turbomachinery com-

putational fluid dynamics (CFD) has reached an ad-vanced level that allows a detailed calculation of the

complex three-dimensional viscous flow through a

compressor stage using Navier-Stokes codes. Recentcase studies presented at the 1994 IGTI-Conference

displayed the capability of different CFD methods to

calculate various flow quantities in detail. However,the efficiency and loss calculations revealed a signif-icant discrepancy between the experiment and numer-

ical calculation. To predict the compressor stage effi-

ciency accurately, the compressor designer often uses

loss correlations that reflect different loss mecha-

nisms within the compressor stage flow field. In the

early fifties, Lieblein and his co-workers [1953, 1954,1956, 1957, 1959] conducted fundamental research in

compressor cascade and stage aerodynamics. Their

research work, NASA-Report SP-36 [1965], is a

guideline for compressor designers. Miller and Hart-mann [1958], Miller et al. [1961], and Schwenk et al.

[1957] initiated their fundamental research on tran-

sonic compressors, where they primarily investigatedthe shock losses. Gostelow et al. [1968], Gostelow

[1971], Seylor and Smith 1967], Seylor and Goste-

*Corresponding author. Tel.: (409) 845-0819.

163

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164 M. T. SCHOBEIRI

low [1967], Gostelow and Krabacher [1967], Kra-bacher and Gostelow [1967a,b] focused their experi-mental research on single stage high Mach numbercompressor stages. Their comprehensive experimen-tal research includes the performance evaluation ofseveral rotors. Monsarrat et al. [1969] performed sim-ilar investigations on single stage high Mach numbercompressor stages. Koch and Smith [1976] presenteda method for calculating the design point efficiencypotential of a multi-stage compressor. Schobeiri

[1987] investigated the individual loss mechanismsthat occur in an advanced compressor stage. He de-

veloped a new shock loss model, introduced a modi-fied diffusion factor, and re-evaluated the significantexperimental data published by NASA (see previousreferences). Recent investigations by K6nig et al.[1994a,b] investigate the loss and deviation anglesfor transonic bladings.

This paper focuses on three issues: (1) A new mod-ified diffusion factor that describes the blade loadingfor the rectilinear and annular cascades, as well as forthe entire compressor stage. This new diffusion fac-tor, which includes the compressibility effects, allowsthe loss parameters to be systematically correlatedwith the diffusion factor. (2) A new shock loss modelis presented that overcomes the weaknesses of theexisting loss models described by Levine [1957],Balzer 1970] and Swan 1961 ]. (3) The existing pub-lished data are re-evaluated and detailed correlationsare presented.

that causes wake defect, mixing, and thus additional

entropy increase. From an experimental point of

view, these two losses are not separable, since thetotal pressure measurements occur at a certain dis-

tance downstream of the trailing edge plane and in-

herently include the wake total pressure defect. The

combination of these two losses is frequently called a

profile loss. (2) Shock losses are encountered in com-

pressor stages with high transonic to supersonic inlet

flow conditions. Based on an angle incidence and theshock position, these losses may generate consider-able entropy increase that results in a significant de-terioration of the stage efficiency. The shock lossesare approximately of the same order of magnitude as

the profile losses. (3) Secondary losses due to the endwall boundary layer development and blade-wallclearances. (4) Secondary flow losses are also presentfor compressor blades with shrouds. A comprehen-sive treatment of losses is found in Schobeiri [1987].

Profile Losses

Lieblein and Roudebusch [1956] derived the expres-sion for profile loss coefficient as a function of cas-

cade geometry, flow angles, and the boundary layerparameters shown in Eq. (1):

’ \sin2J -00" H12C

TOTAL PRESSURE LOSSES IN ANADVANCED COMPRESSOR

The total pressure losses encountered in an advancedcompressor stage are: (la) The blade primary lossesgenerated by the wall shear stress, which is propor-tional to the local velocity deformation. The primarylosses are restricted to the middle of the blade surfacearea and thus not affected by the secondary vorticesgenerated by the secondary flow on the blade hub andtip. (lb) The trailing edge mixing losses are due to

the thickness of the trailing edge and the boundarylayer thicknesses on the suction and pressure surfaces

with the form factor H32 f(H12). Among the

boundary layer parameters in Eq. (1), the momentumthickness 0 is of primary importance. It gives a direct

relationship between the separation point and thefreestream velocity gradient (or pressure gradient)shown in the following yon Khrmtn integral equationfor incompressible flow:

% dO 0 dV

pV{ )--x + (2 + Hi2 V dx

(2)

with % as the wall shear stress and HI2 the formparameter. For a highly loaded compressor blade, the

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ADVANCED COMPRESSOR LOSS CORRELATIONS 165

velocity distribution may separate. Consequently, thewall shear stress vanishes and Eq. (2) may reduce to:

dO 0 dVdx

-(2 + HI2 --X (3)

Equation (3).shows a direct relation between theblade velocity gradient and the momentum thickness.

Appropriate differences can approximate the abovedifferentials. As an appropriate measure for the veloc-ity gradient, Lieblein et al. [3] introduced the equiv-alent diffusion factor:

Vmx V Vm.Deq V2 "2" Vl

(4)

with Vm, as the maximum velocity on the suctionsurface. This velocity ratio, which changes by chang-ing the flow deflection given by the velocity triangle,properly reflects the blade loading situation. How-ever, it requires the knowledge of the maximum ve-

locity at different flow deflections, which is not al-

ways given. From a compressor designer point ofview, relating the blade loading to the actual velocitytriangle is most appropriate.

New Diffusion Factor

We introduce the dimensionless parameter 1 V/V1,x/b and approximate the dimensionless velocity

distribution q by:

N

q an n_ a0 + a + a22 + anon0

(5)

The Taylor expansion in the near of max results in"

dq d2"q A2 + (6)n nm.x + ae +

with A m,x" Neglecting the higher orderterms, Eq. (6) can reduce to

The velocity slope is found from Eq. (5):

() -a| +2a2ma (8)max

Incorporating Eq. (8) into Eq. (7) results in:

qq Tlmax -}- CI C2 (9)

with the constants: C| a| + 2a2ma and C2

-Clmax. The tangential component of the force act-

ing on the blade (see Fig. 1) is calculated by integrat-ing the pressure distribution along the blade suction

and pressure surfaces using the Bernoulli equation:

b

T= Ts Tp =-p (Vs V2) dx (10)0

Since only the contribution of the suction surface is

considered for estimating the diffusion factor, the sec-

ond term in the integrand may be set equal to zero.

Incorporating Eq. (9) into Eq. (10) results in:

lpVb2

2Tlmax if- (C q- 2C2)Tlmax q-

! C -ff C1C2 -ff C (11)3

The force component T can also be calculated usingthe momentum equation in the tangential direction:

T- spV(Vtl Vt2 (12)

with s and p as the blade spacing and the flow den-

sity, V,, and V as the axial and tangential velocitycomponents. Inserting the velocity components de-fined in Fig. (1) into Eq. (12), it becomes:

T s sin2[3 (cot[3=2 cot2 (13)

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166 M. T. SCHOBEIRI

FIGURE Schematic representation of a compressor cascade flow.

Equating Eq. (11) and (13) results in the followingrelationship"

2Tlmax -+- Dqqmax + D 0 (14)

with the coefficients D as:

blade C.4, for the optimum flow condition denoted by(*), the constants in Eq. (15) are experimentally de-termined by Lieblein [1959]"

=K1G* +K2= 1.12+

D C + 2C2

D2 C1C2 --[- C --I-- C

D3 D22s

(cot[3ff sin2[31 COt2

The solution of Eq. (14) after neglecting the higherorder terms in D3 yields:

sin2[0.6 (COtl cot2 (16)

Equation (14) is generally valid for any arbitrary inlet

flow angle including the off-design incidence angles.However, the compressor designer prefers to relatethe off-design Tlmax to the design point condition. Lie-blein [1975] introduced an empirical correlation for

VmaxlV for positive angles of attack as a function ofthe incidence angle [3 [3*.

Vmax [sin2[l cot2)] + K2’l’]max- V K1 (cot[31

KG + K2 (15)

1.12 + 0.61 G* + a ([31 )1.42(17)

Equation (15) exhibits a special case of Eq. (14) andgives an explicit relationship between the maximumvelocity Vmax and the cascade circulation functionG sinZf31 / cr (cot[31 cot[32) in the bracket. Us-ing the NACA-65(A10) series and the circular arc

where a 0.0117 for the NACA 65(A10) and a

0.0070 for the C.4 circular arc blades. Eq. (17) accu-

rately estimates the maximum velocity ratio for a

positive incidence. However, Eq. (17) cannot be usedfor negative incidence angles [3 [3" because of

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ADVANCED COMPRESSOR LOSS CORRELATIONS 167

the rational exponent of the argument [3 [3". Intro-ducing the angle [3 [3" + into Eq. (14) eliminatesthis deficiency and after some rearranging we obtain:

N

Neglecting terms with n > 2, Eq. (18) becomes

-Jr- g/l (1- [)-Jr- a2 (1- )2V / v !

(19)

Re-evaluating the experimental results by Lieblein

[1957] leads to a 0.746 and a2 0.65. Equation(19) enables the calculation of the velocity ratio andthus the diffusion factor for any off-stall operationrange. Figure (2) compares the results of Eq. (19)with the experiments, where the velocity ratio is plot-ted against the circulation function G with the inci-dence angle [ [3" as a parameter. Compared

G (-)

FIGURE 2 Velocity ratio as a function of G with the incidenceangle as parameter.

with Lieblein’s correlation Eq. (17), the new correla-tion Eq. (19) yields more accurate results. This state-

ment is also true for Fig. (3), where the maximum

velocity ratio is plotted versus the incidence anglewith the lift coefficient Co as parameter.

Generalized Maximum Velocity Ratio for

Cascade, Stage

Lieblein’s correlations were further extended in pre-vious section for the maximum velocity ratio andtheir experimental verifications were based exclu-sively on the two-dimensional incompressible cas-

cade flow situation. Significant effects such as com-

pressibility and three-dimensionality were not consid-ered. Furthermore, changes of axial velocitycomponent and streamline curvature, which are al-

ways present in a modern compressor, were ignored.Finally, the effect of rotationa! motion on circulation

was disregarded. This section includes the above

FIGURE 3 Velocity ratio as a function of incidence angle withthe lift coefficient as parameter.

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68 M. T. SCHOBEIRI

mentioned effects in the maximum velocity ratio byemploying a generalized circulation concept thatleads to a modified diffusion factor. Starting from theKutta-Joukowsky’s lift equation (lift force/unit span)with p, V as the freestream density, velocity, and Fas the circulation:

,Po /oo x f" (20)

Using the definition in Figs. (4) and (5) for linear andannular cascades, the circulation is expressed as:

F-f /.d-= Fl2 + F23 + F34 + F41(21)

where V1 and V2 represent the tangential velocitycomponents at the inlet and exit and F23 -F41. For

(o)

a rectilinear cascade with constant height or a stator

cascade with a constant radius cylinder streamlines, (,’the spacings are equal at the inlet and exit sl s2

2_.. S _1

r,2() r0

3 SFIGURE 5a, b Cross section of two compressor stages with aconstant and a variable mean diameter.

$1

2

FIGURE 4a, b Circulation of a linear and an axisymmetriccascade.

s. For a stator cascade with conical streamline (Figs.4b, 5b), different spacings at the inlet and exit are

present that relate to each other by the radius of thestreamline curvature, s AOr1, s2 AOr. Usingthe following velocity ratios:

Va: UI r V WI4)

U2v

U2 r2 Wa2 Wa2

and defining the specific circulation function /, we

obtain the following relations for the linear cascade

/c, stator /s and rotor /R:

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ADVANCED COMPRESSOR LOSS CORRELATIONS 169

AC(v, cot[3 cot[32 "(Vmax]*

G1 \ Vl ]CSR(22)

oWWalS1 Vtl- Vt2rll) Vocot[31 cot2 (23)

vp

U VI ?’2 U2 ?’2 Wt2Wal G1 rl Val rl

cot2 (24)1 (1 1)2) cot[31

Equation (24) exhibits a generalized relation for thespecific circulation function. As seen, to calculate cir-culation the absolute velocity components Vtl andare utilized and refer to the absolute circulation ratherthan the relative one. Special cases such as the linear

cascade, stator with cylindrical streamlines, and sta-

tor with axisymmetric streamlines can follow imme-

diately by setting:

case 1:u 0, + oo, ta= l, v l(linearcascade,

cylindrical stator)case 2u 0, b 0% la 4= 1, v 4= l(axisymmetric stator)case 3u 4 0, b 4= 0% a 4 1, v l(cylindrical rotor)case 4u 4= 0, qb 4= % a 4= 1, v 4= l(axisymmetric rotor)

Using the most general case (Eq. 24), we obtain thecirculation function for the rotor as:

sin2 sin2lGR YR X

(--- -1 C0t[32)(25,(1 122) -}- COtl pv

With Eqs. (22-24) the maximum velocity ratio at theoptimum point for cascade (C), stator (S), and rotor

(R) are calculated from:

b + b2 Gc,s,R (26)

Correspondingly, we obtain the off-design maximumvelocity ratio by using Eq. (19)"

al (1- ) -}- a2 (1Vl C,S,R)2 q._ bl

+ b2 Gc,s,R (27)

In Eqs. (26) and (27), the individual quantities de-noted by the subscripts C, S, and R pertain to cas-

cade, stator and rotor, respectively. The Lieblein’s

equivalent diffusion factor is then:

Vmax sin2 (Vmax/ sin2 [a ([3neqV2

,zsin[31 V1 j D sin[31

if_ a2 (,_ )2 q_ bl + b2 GC,S,R (28)

Compressibility Effect

To consider the effect of compressibility on the max-

imum velocity ratio and thus on the diffusion factor,we modify the specific circulation function for the

simplest case, namely a linear cascade, by introduc-

ing the inlet density pl:

Ac Po(VI1 Vt2)YCc 191 VVal s Pl al (29)

The second subscript c refers to compressible flow.The freestream density p can be expressed in terms

of the density at the inlet and a finite increase p pl

+ kp. Outside the boundary layer we assume a po-tential flow that is not influenced by small perturba-tions. With this assumption, the Euler equation com-

bined with the speed of sound may be applied:

VdV C2 d9 (30)P

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170 M. T. SCHOBEIRI

with C as the speed of sound. For small changes, theflow quantities can be related to the quantities at theinlet:

V=V +AV; C-C +AC

p= p + Ap; d0-Ap

We introduce the above relations into Eq. (30) andapproximate the differentials by differences and

neglect the higher order terms. After some rearrang-ing we obtain the density changes by:

Pl 11 (31)

Introducing Eq. (31) into the relation poo 91 + zipresults in:

(24), the specific circulation of compressible and in-

compressible flows are related to each other by the

density ratio and thus the Mach number. Consideringthe simplest case, namely the linear cascade de-scribed by Eq. (34), because of the compression pro-cess with 2 < 1, the bracket representing the com-

pressibility effect is always greater than unity. With

Eq. (34) and the condition for case 1 to case 4, thecirculation function for cascade, stator, and rotor with

compressible flow are:

sin2[3(Gc,s,R)C (’YC,S,R)c (35)

The subscripts C, S and R refer to the cases discussed

above. Using Eq. (35) for optimum conditions, thevelocity ratio for compressible flow is obtained from:

1-M (32)P \sin[32J \sin2

Implementing Eq. (32) into Eq. (29) obtains the spe-cific circulation functions for linear cascade and sta-

tors with cylindrical streamlines:

(sin[3 ]Ycc- [1 M2

\sin[32/sinl3sin[32

cot2

[cotl

(33)

The expression in the above bracket reflects the Machnumber effect on the specific circulation function. Us-ing the same principle, the generalized circulation

function for the rotor is obtained by:

(sin[31 sin[3yR,=[l_M\sin[.2)([.lv+(1-v2)+cot[31----Ic0t[32]1xv

(34)

This equation allows calculation of the specific circu-

lation function for cases 1 to 4. As seen from Eqs.(33) and (34) and comparing them with Eqs. (23) and

V1 / (G,S,R)Ca, (1- ) nt- a2 (1- )2 qt_ b,

+ b2 G(G,&R)C (36)

Introducing Eq. (36) into the relationship for the

equivalent diffusion factor for the rotor as a general-ized case, reads:

)+ a2 (1- )2 + bl

+ b2 cot62] xsin2[(1 v2) + cot[31

o-

x sin[32 M2 IX sin[32 sin[3 Ix

(37)

The angles used in the above equations correspond to

those defined in Figs. (1) and (6). Equations (36) and

(37) show the direct relationship between the maxi-

mum velocity ratio and the specific circulation func-tion. Equation (37) inherently includes the compress-

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ADVANCED COMPRESSOR LOSS CORRELATIONS 171

ibility effect and the actual and optimum flow angles.An alternative diffusion factor, which was first pro-posed by Smith [1995], is:

r2V2 F1VtlD --q (38)

W (r (q + r2)W

This relation has been accepted and widely used bycompressor aerodynamicists. It includes the effect ofthe rotation in its third term. Using the angle defini-

tion in Fig. (6) and the dimensionless parameters pre-viously defined, the rearrangement of Eq. (38) resultsin:

sin[31 vsin2131D=I tx

Ix sin[32 (r(v + 1)

[ (1 v2) cOtl + -]-1 cOt2]Ixv (39)

@Stator

Rofor@W2

FIGURE 6 Velocity triangle, angle definition.

The crucial part of this equation is the expression in

the bracket, which is identical to the specific circula-

tion function in Eqs. (34) and (37). Introducing the

compressibility effect results in a modified version ofEq. (39):

sin[3 vsin2131Dm= +x

Ix sin[32 (r(v + 1)

(1 V2) cotl

sin[3 (1 sin[31

cot2 x

(40)

The diffusion factors previously discussed are used to

establish correlations for the individual losses as wellas the total losses.

SHOCK LOSSES, NEW CORRELATION

Several papers have discussed experimental and the-

oretical shock loss investigations. As indicated previ-ously, Miller and Hartmann [1958], Miller et al.1961 ], and Schwenk et al. 1957] initiated their fun-damental research on transonic compressors where

they investigated shock losses. Schwenk et al. [1957]considered a normal shock in the entrance region ofthe cascade using a Prandtl-Meyer expansion. Levine

1957], Balzer 1970], and Swan 1961 made effortsto calculate shock losses by estimating the shock po-sition. Their proposed methods, particularly, Levine’s

[1957] and Swan’s [1961] found their application in

compressor design. Similar to Schwenk [1957], the

methods by Levine, Balzer, and Swan include the as-

sumption of a normal shock. While Levine and Swanconsidered the acceleration on the suction surface byusing the continuity and Prandtl-Meyer expansion,Balzer disregarded the expansion completely andused the continuity requirement. The deficiencies in

the existing methods can be summarized as: a) Theycannot accurately calculate the shock position, which

is a prerequisite for accurately predicting the shocklosses, b) The Mach number calculated by the

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172 M. T. SCHOBEIRI

Prandtl-Meyer expansion on the suction surface doesnot represent the shock Mach number along the chan-nel width. Swan partially corrected this deficiency bybuilding an average Mach number, c) The descriptionof the physical process is not complete: the Prandtl-Meyer expansion combined with the continuity re-

quirement is not sufficient to describe the physics.The above deficiencies gave impetus to generate the

following new shock loss model. For the develop-ment of this model we assume the passage shock as

an oblique shock, whose position changes accordingto the operating point and may include normal shockas a special case. Furthermore, we assume that the

blading has a sufficiently sharp leading edge, wherethe shocks are attached at least at the design pointwith no detached bow waves expected. Figure (7)shows the shock situation with the inlet flow angle[3, the metal angle t (camber angle), and the inci-dence angle i. To determine the shock position we usethe continuity equation, the Prandtl-Meyer expansion,and the momentum equation. For the control volumein Fig. (7), the continuity requirement for a uniformflow is:

91 VlSlsin[3- 9, V S,cos h- (41)

with h and h, as the height of the stream tube at theinlet and at the shock position. Using the gas dynam-ics relationships, Eq. (41) is written as:

FIGURE 7 Shock position and angle definition, n, n., n arenormal unit vectors at the inlet, shock location and the wall.

h Slsin[3 Ps V, M

hs Scos 91 V1 M

with the geometric relation:

1+

1+

:+1

M\_2

K--12

(42)

-rr + 13, / (43)2

The incidence and expansion angle are coupled by:

0 v + v (44)

where v is determined from the Prandtl-Meyer expan-sion law:

v= tan- (M2_I i_

K-1 +1

tan-l(M2 1) (45)

The momentum equation in tangential (circumferen-tial) direction is given by:

f v cosf cld f Vs cosfs drsS Ss

f- Ps cos([3s g)dSs + f Pw cSw dSwSs Sv

=0

(46)

As Fig. (7) shows, because of the cascade periodicity,the pressure at point A is identical to the pressure at

point C. Furthermore, point B. on the suction surfacerepresents the common end point for both distancesAB and CB. This means that the pressure distribu-tions along AB and CB have exactly the same begin-ning and ending values, but may have different dis-

tributions between the points AB and CB. Assumingthat differences of the pressure integrals along theshock front AB and the blade contour portion CB are

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ADVANCED COMPRESSOR LOSS CORRELATIONS 173

approximately equal, their projections in circumfer-ential direction may cancel each other and lead to"

unknowns, namely: g, [3s, 7, and M,. The shock lossis"

V cos[3 M + K-2 M2(47)

V, cosl3 Ms + K- 1M2

Finally, we arrive at a geometric closure conditionthat uses the mean streamline, which is assumed to beidentical to the mean camber line of the blade with

the radius R.

R [+cost- cos (t + 0)] -- sin7 (48)

and

S SR I-sin[3 + sin ([3t + 0)] - cos7 +

(49)

The shock angle is determined from:

COSt- COS( -}- O)tan 7 (50)

S1-sin[3, + sin([3, + 0)

2R

Considering theequation yields"

above procedure, the continuity

h

R[cos[3hs 2 S

sin([3 + i)sin7

COS( q- 0)] sin(7 [3s)

1+

1+

+1<- MI2\2K_l2

2

x (5)

With Eqs. (43), (44), (47), and (51) we have a sys-tem of four equations that easily calculates the four

Pb Pas 1--Pb 2 + ( 1)M,2 COS26

-1

+’2K (M,2 COS26-K"+ i’ (52)

where Pb and Pa represent the total pressure beforeand after the shock. For [3 30 and the incidence

angle 0, the above equation system is used to

calculate the shock Mach number, the expansion an-

gle 0, the shock position 7, the total pressure ratio,and the shock losses.

Figure (8) shows the shock Mach number as a

function of spacing ratio S/R with the inlet Machnumber M as the parameter. This figure shows that

increasing the spacing ratio causes the shock Machnumber to continuously increase and approach an as-

ymptotic value. These results are similar to those pre-sented by Levine [1957]. However, the values are

different because of :the simplifications by Levine.

Keeping the inlet Mach number constant, the increase

of spacing ratio leads to higher expansion angle 0 as

shown in Fig. (9). However, increasing the inlet

Mach number at a constant spacing ratio S/R leads to

a smaller expansion angle. The same tendency can beread from the charts by Levine. For an inlet Machnumber M 1.2 and S/R 0.5, the Levine’s

method gives an expansion angle 0 8, while themethod presented in this paper calculates 0 9.5.As indicated previously, this difference is due to the

simplified assumptions by Levine. Figure (10) showsthe shock angle 7 as a function of spacing ratio S/R.

This figure shows the significant effect of the inlet

Mach number on the shock position. Finally, Fig. (11)shows the total pressure ratio Pa/Pb as a function ofspacing ratio S/R with inlet Mach number as param-eter. As shown in Fig. 11, reducing the spacing ratioS/R < 1. causes for inlet Mach numbers M > 1.4substantial reduction in total pressure ratio. For M1 <1.4 this tendency is reversed, resulting in higher total

pressure ratios.

Page 12: Advanced Compressor Loss Correlations, Part I: Theoretical Aspectsdownloads.hindawi.com/journals/ijrm/1997/359032.pdf · 2019-08-01 · InternationalJournal ofRotating Machinery 1997,

174 M. T. SCHOBEIRI

1.6.o 1.5

1.4

1.60

t. o ’/

30

.20

0.0 O.I 0.2 0.3 0.,I. 0.5 0.6 0.7 0.8 0.9 .0

S/R (-)

FIGURE 8 Shock Mach number as a function of the spacing ratio S/R with the inlet Mach number Mas parameter and the incidenceangle 0.

1.50 xIo

30

.20

t.to.00

o.9o

<3 o. oO. 700.60

0.50

0.40

0.30

0.20

O.lO0,00

0.0 O.t 0.2 0.3 0.. 0.5 0.1 0.7 0.1 0.9 .0

S/R (-)

M

1.3

1.6

FIGURE 9 Expansion angle 0 as a function of S/R with inlet Mach number M as a. parameter and the incidence angle 0.CONCLUSION

The first part of this paper discussed the basic essen-tial theoretical aspects for generating the loss corre-

lations for advanced compressor stages. It focused on

two issues: (1) A new modified diffusion factor was

introduced that describes the blade loading for therectilinear and annular cascades as well as for theentire compressor stage. This new diffusion factor,which includes the compressibility effects, allows theloss parameters to be correlated with the diffusionfactor in a more systematic manner. (2) A new shock

Page 13: Advanced Compressor Loss Correlations, Part I: Theoretical Aspectsdownloads.hindawi.com/journals/ijrm/1997/359032.pdf · 2019-08-01 · InternationalJournal ofRotating Machinery 1997,

ADVANCED COMPRESSOR LOSS CORRELATIONS 175

[.80 x10

.70

.20

.I0

2

MI=-: 1.6

0.0 0.! 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 .0

S/R (-)

FIGURE 10 Shock position angle as a function of spacing ratio S/R with inlet Mach number as a parameter.

.00

"7",

0.90

0.80 I,, ,,,It

0,0 O.t 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 .0

S/R (-)

FIGURE 11 Total pressure ratio as a function of the spacing ratio with the inlet Mach number as parameter and the incidence angle0. Pa, Pb pressure after and before the shock.

loss model was presented that overcomes the weak-nesses of the existing loss models. It accurately cal-culates the expansion angle, the shock position, and

the shock losses. The second part of the paper re-

evaluated the existing published data and presenteddetailed correlations.

Page 14: Advanced Compressor Loss Correlations, Part I: Theoretical Aspectsdownloads.hindawi.com/journals/ijrm/1997/359032.pdf · 2019-08-01 · InternationalJournal ofRotating Machinery 1997,

176 M. T. SCHOBEIRI

NOMENCLATURE

force vector

blade axial chordblade chord lengthspeed of soundconstants

equivalent diffusion factormodified diffusion factorauxiliary functioncirculation function,G sin2[3 / r (cotl cot2form factor, H2 8/0

heightincidence angleMach numberradius of the mean flow path (Fig. 7)radius of stage stream surfacespacingThickness

tangential force componentU, V,W rotational, absolute, and relative velocity

vectors

c, [3 flow anglesangle between the shock velocity vector andthe normal unit vector

AO segment angle

7 specific circulation function, shock angleF circulation

distance ratio x/b

loss coefficient

xl velocity ratio, v, qb velocity ratios(R) boundary layer momentum thickness, shock

expansion angle(r cascade solidity (r c/s

o wall sear stress

SUB- AND SUPERSCRIPTS

a, axial, tangentialc compressiblemax maximumP, S pressure, suction surface

C, Cascade, stator, rotor

Shockminimum lossfreestream

ReferencesBalzer, R. L., (1970) A method for predicting compressor cascade

total pressure losses when the inlet relative Mach number isgreater than unity, ASME Paper 70-GT-57.

Gostelow, J. R, Krabacher, K. W., Smith, L. H., (1968) Perfor-mance comparisons of the high Mach number compressor rotorblading NASA Washington, NASA CR- 1256.

Gostelow, J. R, (1971) Design performance evaluation of four tran-sonic compressor rotors, ASME Transactions, Journal for Engi-neering and Power, Vol. 93, No. 1, pp. 34-41.

Gostelow, J. R, Krabacher, K. W., (1967) Single stage experimen-tal evaluation of high Mach number compressor rotor blading,Part III, Performance of rotor 2E. NASA CR-54583.

Krabacher, K. W., Gostelow, J. R, (1967) Single stage experimen-tal evaluation of high Mach number compressor rotor blading,Part IV, Performance of rotor 2D. NASA CR-54584.

Krabacher, K. W., Gostelow, J. R, (1967) Single stage experimen-tal evaluation of high Mach number compressor rotor blading,Part V, Performance of Rotor 2B. NASA CR-54585.

KOnig, W. M., Hennecke, D. K., Fottner, L., (1994) ImprovedBlade Profile Loss and Deviation Angle Models for AdvancedTransonic Compressor Bladings: Part I-A Model For SubsonicFlow, ASME Paper, No. 94-GT-335.

KOnig, W. M., Hennecke, D. K., Fottner, L., (1994) ImprovedBlade profile Loss and deviation angle Models for AdvancedTransonic Compressor Bladings: Part I-A Model For SupersonicFlow, ASME Paper, No. 94-GT-335.

Koch, C. C., Smith, L. H. (1976) Loss sources and magnitudes inaxial-flow compressors, ASME Transactions, Journal for Engi-neering and Power, January 5, Vol. 98, No. 3, pp. 411-424.

Levine, Ph. (1957) Two-dimensional inlet conditions for a super-sonic compressor with curved blades, Journal of Applied Me-chanics, Vol. 24, No. 2, pp. 164-169.

Lieblein, S. (1954) Review of high performance axial flow com-pressor blade element theory, NACA RME 53L22.

Lieblein, S., Roudebush, W. H. (1956) Theoretical loss relationsfor low speed two dimensional cascade flow NACA TechnicalNote 3662.

Lieblein, S., Schwenk, F., Broderick, R. L. (1953) Diffusions factorfor estimating losses and limiting blade loadings in axial flowcompressor blade elements, NACA RME53DO1.

Lieblein, S. (1957) Analysis of experimental low-speed loss andstall characteristics of two-dimensional compressor blade cas-cades, NACA RM E57A28.

Lieblein, S. (1959) Loss and stall analysis of compressor cascades,ASME Transactions, Journal of Basic Engineering, pp. 387-400.

Miller, G. R., Hartmann, M. J. (1958) Experimental shock config-uration and shock losses in a transonic compressor rotor at de-sign point NACA RM E58A14b.

Miller, G. R., Lewis, G. W., Hartmann, M. J. (1961) Shock lossesin transonic compressor blade rows ASME Transactions Journalfor Engineering and Power, pp. 235-241.

Page 15: Advanced Compressor Loss Correlations, Part I: Theoretical Aspectsdownloads.hindawi.com/journals/ijrm/1997/359032.pdf · 2019-08-01 · InternationalJournal ofRotating Machinery 1997,

ADVANCED COMPRESSOR LOSS CORRELATIONS 177

Monsarrat, N. T., Keenan, M. J., Tramm, R C. (1967) Design re-port, Single stage evaluation of high Mach number compressorstages, NASA CR-72562 PWA-3546.

NASA SP-36, NASA Report, 1965.Schobeiri, M. T. (1978) Verlustkorrelationen ffir transsonische Kom-

pressoren, BBC-Studie, TN-78/20.Schwenk, E C., Lewis, G. W., Hartmann, M. J. (1957) A prelimi-

nary analysis of the magnitude of shock losses in transonic com-pressors NACA RM #57A30.

Seylor, D. R., Smith, L. H. (1967) Single stage experimental eval-uation of high Mach number compressor rotor blading, Parti I,Design of rotor blading, NASA CR-54581, GE R66fpd321P.

Seylor, D. R., Gostelow, J. E (1967) Single stage experimentalevaluation of high Mach number compressor rotor blading, PartII, Performance of rotor lB. NASA CR-54582, GE R67fpd236.

Smith, L. H. (1995) Private communication with the author and theGE-Design Information Memorandum 1954: A Note on TheNACA Diffusion Factor.

Swan, W. C. (1961) A practical method of predicting transoniccompressor performance, ASME Transactions, Journal for En-gineering, and Power, Vol. 83, pp. 322-330.

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