Advanced CAM Solution from 2 to 5 Axis Machining · 2018. 10. 16. · WORKNC Continuous development...

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Waveform Turning Aerospace Blisk Application datasheet Efficient multi-axis toolpaths which deliver dramatic productivity gains through shorter machining times, longer tool life, improved surface finish and accuracy, better machine utilisation, and fast and easy CNC programming. Advanced CAM Solution from 2 to 5 Axis Machining

Transcript of Advanced CAM Solution from 2 to 5 Axis Machining · 2018. 10. 16. · WORKNC Continuous development...

  • Waveform TurningWaveform Turning

    Aerospace Blisk

    Application datasheet

    Efficient multi-axis toolpaths which deliver dramatic productivity

    gains through shorter machining times, longer tool life, improved

    surface finish and accuracy, better machine utilisation, and fast and

    easy CNC programming.

    Advanced CAM Solution from 2 to 5 Axis Machining

  • Material : Titanium 6AL 4V

    Machine : Hermle C 30 U

    Waveform RoughingTool & Description : Ø20 JS720200D3R100.0Z6-HXT

    Dc 20 mm n 1432 RPM No. of Cuts n/a

    Zn 6 Vf 1203 m/min MRR n/a

    Ae 1.4 mm Vc 90 m/min Coolant n/a

    Ap 30 mm Fz 0.14 mm/tooth Time

    Comments

    Seco Solid Carbide Cutter: JS720200D3R050.0Z6-HXT

    Nikken X-Treme Power Chuck: HSK63A-C20EX-105

    Form Tool Surface Finish - BallnoseTool & Description : Ø12 K2 Combimaster Copy Mill

    Dc 12 mm n 3395 RPM No. of Cuts n/a

    Zn 2 Vf 1358 m/min MRR n/a

    Ae 0.407 mm Vc 128 m/min Coolant n/a

    Ap 0.5 mm Fz 0.2 mm/tooth Time 12 min

    Comments

    Left Side Surface finish with conventional ball nose tool

    Form Tool Surface Finish - High Feed Lens CutterTool & Description : Ø12 High-Feed Combimaster Mill

    Dc 12 mm n 1592 RPM No. of Cuts n/a

    Zn 2 Vf 1273 m/min MRR n/a

    Ae 0.8 mm Vc 60 m/min Coolant n/a

    Ap 0.5 mm Fz 0.4 mm/tooth Time 9 min

    Comments

    Right Side Surface finish with high feed lens cutter which can

    achieve a larger step over and therefore reduce cycle time

    25% FASTER

  • WORKNC | Tel : +44 (0) 1189 756084 | Web : www.worknc.com

    Opening the blades - 5 axis Rolling toolpathTool & Description : Ø12mm JS770 Solid Carbide

    Dc 12 mm n 2387 RPM No. of Cuts n/a

    Zn 4 Vf 1050 m/min MRR n/a

    Ae 12 mm Vc 90 m/min Coolant Air

    Ap 12 mm Fz 0.11 mm/ tooth Time

    Comments

    Seco Solid Carbide Cutter: JHP770120E2R050.0Z4A-SIRA

    Nikken X-Treme Power Chuck: HSK63A-C20EX-105

    Opening the blades - Second stage rest roughTool & Description : Ø12mm Minimaster Plus Nikken Major Dream 115.3 long

    Dc 12 mm n 1592 RPM No. of Cuts n/a

    Zn 3 Vf 3151 m/min MRR n/a

    Ae 0.3 mm Vc 60 m/min Coolant Air

    Ap 8 mm Fz 0.66 mm/tooth Time

    Comments

    Seco Minimaster Plus Head: MP12-1200.7HFZ3-MD10 MP3000Seco Minimaster Plus Shank: MP12-16120-048.00-ENikken Major Dream Holder: HSK63A-MDSK16-80

    Blade Finish – 5 axis Z Level FinishingTool & Description : Ø7mm Special Taper Ball Nose Solid Cutter

    Dc 7 mm n 5457 RPM No. of Cuts n/a

    Zn 4 Vf 764 m/min MRR n/a

    Ae 0.3 mm Vc 120 m/min Coolant n/a

    Ap 0.21 mm Fz 0.035 mm/tooth Time

    Comments

    Seco Solid Taper Ball Nose Cutter : CT-JPM-03069937

    Seco Shrink-fit HSK-A63 Holder: E930454031085

    Waveform RoughingTool & Description : Ø10 10mm Minimaster Plus Ball Nose

    Dc 10 mm n 2928 RPM No. of Cuts n/a

    Zn 3 Vf 703 m/min MRR n/a

    Ae 0.5 mm Vc 92 m/min Coolant n/a

    Ap 0.3 mm Fz 0.08 mm/tooth Time

    Comments

    Seco Minimaster Plus Head: MP10-10007B90Z3-E03 F40MSeco Minimaster Plus Shank: MP10-16150-080.01-ESeco HSK-A63 Shrink-fit Holder: E9304540316120

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