Adsorption and Surface Tension of Silica in Transformer Oil

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    Adsorption and surface properties of silica withtransformer insulating oilsq

    Amane Jadaa,*, Abdelouahed Ait Chaoua, Yves Bertrandb, Olivier Moreauc

    aInstitute de Chimie des Surfaces et Interfaces, 15 rue Jean Starcky, B.P. 2488, 68057 Mulhouse, FrancebDivision Recherche et Developpements, Electricite de France, CIMA 8, Les Renardieres, BP 1. F-77818 Moret-sur-Loing Cedex, France

    cDepartement Machines Electriques, Division Recherche et Developpements, Electricite de France, Service Materiel Electrique,

    1 Avenue du General de Gaulle, 92 141 Clamart Cedex, France

    Received 22 January 2001; revised 19 December 2001; accepted 7 January 2002; available online 12 February 2002

    Abstract

    The presence of polar species in transformer insulating oil may cause degradation and electric discharges in the power transformer. Such

    oil polar fraction can originate either from the neat oil and/or from its oxidative degradation in the power transformer. The aim of this study is

    to examine the relation between the insulating oil and the electrical properties of its polar fraction in order to predict eventual failure in the

    power transformer.

    We investigate at ambient temperature the adsorption of the polar fractions of various transformers insulating oils (a new and two used

    oils) from the neat oils onto silica particles. The adsorbed amount was higher for the used oils as compared to the new one. Infrared spectra of

    the polar fraction indicate the presence of hydroxyl, aromatic and carboxyl functional groups that are found in the asphaltenes compounds.

    Microelectrophoresis study of the oil polar fraction covered silica particles gives negatively charged oil polar fraction. Such oil surface

    charge depends on the pH and results from the ionisation of the oil acidic surface groups. Finally, we obtain a good correlation between the

    amount of the oil polar fraction and the magnitude of the zeta potential at the water/oilsilica interface. q 2002 Elsevier Science Ltd. All

    rights reserved.

    Keywords: Asphaltenes; Adsorption; Silica; Zeta-potential

    1. Introduction

    Insulating oils are used in the electric power transformer

    mainly to transfer heat. However, static electrication due

    to the insulating liquid ow causes failure and electric

    discharges in the power transformers [111]. Further, the

    presence of small amount of sulphur in the oil can promote

    dissolution of copper (cupric corrosion by sulphur), which

    functions as degradation catalyst of the oil. In order to over-

    come static electrication and oil degradation, we add the

    benzotriazole (BTA) to the insulating oil in some manufac-tures researches [2]. This molecule adsorbs easily from the

    oil onto the pressboard and metallic cooper. Hence, the

    addition of the BTA to the oil inhibits charge separation

    on the pressboard and reduces the oil degradation [2].

    The static electrication, which is due to the liquid ow,

    results from the charge generation at oil/pressboard

    interface. In this process, it is generally assumed that the

    pressboard and the oil acquire, respectively, a negative and a

    positive charge, due to preferential adsorption onto the

    pressboard of negative ions present in the oil (impurities,

    additives). Static electrication occurs if the energy of oil

    ow is sufcient to separate these ions from the oil/press-

    board interface. Previous simulation studies [12], on static

    electrication, have shown that charge generation at oil/

    pressboard interface results not only from the transfer of

    ionic species from the oil to the pressboard, but also from

    the pressboard to the oil. In that work, the authors consider

    two modelling approaches for simulation studies. Accordingto these models, charge generation at oil/pressboard inter-

    face can be due either to adsorption onto the pressboard of

    negative ions present in the oil, or to diffusion in the oil of

    positive ions coming from the pressboard. Such positive

    ionic species may be the protons H1 that result from the

    dissociation of the alcohol radicals in the cellulose. The two

    modelling approaches considered in the simulation studies

    [12] were in accordance with the experimental observations.

    Several authors [1322] have studied the process of the

    electrical charge generation at solid/organic liquid interface.

    From these works, it was concluded that the solid acquires

    Fuel 81 (2002) 12271232

    0016-2361/02/$ - see front matter q 2002 Elsevier Science Ltd. All rights reserved.

    PII: S0016-2361(02) 00019-4

    www.fuelrst.com

    * Corresponding author. Tel:133-3-896-08709; fax: 133-3-896-08799.

    E-mail address: [email protected] (A. Jada).q Published rst on the web via Fuelrst.comhttp://www.fuelrst.com

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    electrical charges either by preferentially adsorbing ions,

    possibly still associated in structures, or by ion formation

    resulting from surface groups dissociation, which are being

    held in some lyophilic structure. Therefore, the occurrence

    of the static electrication in power transformer suggests the

    presence of an electrical double layer at the oil/pressboard

    interface.

    Mineral transformer oil is mainly a mixture of hydrocar-

    bon compounds of three classes: alkanes, naphtenes and

    aromatic hydrocarbon. Polar compounds found in the trans-

    former oil are a minor part of the constituents, and usually

    contain heteroatoms, such as, oxygen, nitrogen, or sulphur,

    which may greatly inuence the chemical and electrical

    properties of the oil. These heteroatoms are mainly

    associated with the oil aromatic structures, such as pyridine,

    pyrazine, pyrrole, carbazole, indole, or benzoic acid groups

    and can result in their stabilisation in aqueous medium.

    Further, nitrogen and oxygen atoms can be involved in

    various acid and basic functional groups, such as carboxylic

    acid, ether, ester, aldehyde, ketone, amine and amide[2325]. In addition, Waldo et al. [26] showed that sulphur

    atom is essentially present in thiophene and organic sulphur

    form.

    The insulating oil polar fraction can result either from the

    neat oil and/or from its oxidative degradation in the power

    transformer. It is mainly made of charged particles in the oil,

    which deteriorates transformer insulation by decreasing

    electrical strength. It is useful to know the amount and the

    charge of this polar fraction to predict future failure in

    power transformer. The object of this work is to establish

    a relationship between the chemical and the electrical prop-

    erties of the transformer insulating oil polar fraction. Forthis purpose, we have extracted the polar fractions of

    various transformers insulating oils from their neat oils by

    using silica gel as solid support, and we have examined their

    surface compositions and charges.

    2. Experimental

    2.1. Materials

    Electricite de France supplied the three oils used in this

    work. Two oils, respectively, UO1 and UO2, were used in

    power transformers, while the third oil, NO, is new oil. Thesilica substrate used is a silica gel 60 for column chromato-

    graphy purchased from Merck, having specic surface

    area 480540 m2 g21. The solid particles size 40

    60 mm, which are aggregates of primary particles having

    size of about 12 nm.

    2.2. Extraction and adsorption onto silica of the oil polar

    fraction

    The silica gel 60 was preliminary heated at 100 8C during

    1 day, a weight amount (2 g) of the dried silica was placed in

    a stoppered bottle and a known volume (50 cm3) of the neat

    oil was added. The resulted dispersion was allowed to stand

    few days at ambient temperature, until the adsorption equi-

    librium was reached. Then, the oil fraction covered silica

    substrate was separated from the dispersion and washed

    several times with n-hexane to remove the residual non-

    polar oil fraction adsorbed on silica. Finally, the oil polar

    fraction covered silica solid substrate was placed in an oven,

    until all the residual n-hexane was driven off into vapour.

    2.3. Preparation of the oil polar fraction covered silica

    particles aqueous dispersions

    The silica dispersions were prepared by introducing a

    given amount of the oil covered silica particles (0.1%) in

    the 1023 M NaCl aqueous solutions. The resulted disper-

    sions were ultrasonicated for few minutes and the pH values

    of the systems were varied in the range 39 by adding to the

    dispersions small amounts of sodium hydroxide (NaOH) or

    hydrochloric acid (HCl) aqueous solutions. The nal silica

    dispersions were then shaken for few days, until electricalequilibrium was reached. The nal pH values were

    measured prior the zeta potential measurements.

    2.4. Infrared measurements

    Infrared spectra of the sample were recorded on

    BRUKER (IFS 66, IFS 66/S, IFS 48) apparatus with a

    golden gate single reection diamond attenuated total

    reectance (ATR) accessory, purchased from GRASEBY

    SPECAC. In this technique, the sample (the neat oil or the

    oil polar fraction) is held in intimate contact on an ATR

    crystal and internal reection occurs, when the infrared

    radiation enters the ATR crystal (diamond). The crystaldesign enables total internal reection of the radiation that

    creates an evanescent wave at the crystal surface. Such

    evanescent wave extends into the sample, which is in

    contact with the crystal. The spectra were an accumulation

    of 100 scans and ranged from 4000 to 600 cm21.

    We have recovered the oil polar fraction from the oil

    polar fraction covered silica solid substrate by using ethanol

    as eluent. The resulted ethanol solution was then placed in a

    vacuum rotary evaporator to drive out the residual solvent

    and to yield the pure oil polar fraction, which was investi-

    gated by the infrared spectroscopy.

    2.5. Zeta potential measurements

    The electrokinetic potential or zeta potential of the silica

    dispersions was measured at ambient temperature using the

    microelectrophoresis method. The measurements were

    made with a Zetaphoremeter II model Z3000, having cell

    section of 0.5 0.2 cm2, apparent cell dimension of

    1504 mm and a micrometer calibration with objective

    20.X: 50 mm. This apparatus purchased from SEPHY,

    converts the electrophoretic mobility Ue into the zeta poten-

    tial z according to the Smoluchowski's equation [27,28]:

    z h=1Ue; where h and 1 are, respectively, the viscosity

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    and the permittivity of the aqueous medium. At least, we

    achieve three experiments with each dispersion. The values

    of the zeta potential were reproducible within ^2 mV.

    3. Results and discussion

    3.1. Infrared spectra of the neat oil and its polar fraction

    Table 1 presents the amounts of the oil polar fractions

    found in various insulating oils. As can be observed in the

    table, the amounts of the polar fractions are higher in the

    used oils as compared to the new one. The Fourier transform

    infrared spectra (FTIR) of the neat oils NO, UO1 and UO2,

    obtained in the region 4000600 cm21, are presented,

    respectively, in the Fig. 1(a)(c). As can be seen in the

    gures, the neat oils from different origins display similar

    infrared spectra and are of high aliphatic index. These

    spectra show three stretching and two bending absorption

    peaks, respectively, in the regions 30002800 and 1450

    1370 cm

    21

    , due to the alkyl CH bonds. In addition,Fig. 1(a)(c) indicates that the used oils UO1 and UO2 as

    compared to the new one NO, are not degraded.

    It is useful to know the structure of the insulating oil polar

    fraction, which is the oil active specie that can cause electric

    discharges and failure in the power transformer. Knowing

    the structure of such oil polar fraction will allow us a better

    understanding of its adsorption properties and the polarisa-

    tion that occurs at the pressboard/insulating oil interface.

    Fig. 2(a) and (b) shows infrared spectra of, respectively,

    UO1 and UO2 polar fractions. Hence, we can observe differ-

    ent features, when we compare the spectra to those of the

    neat oils, in the region 18001600 and 34003100 cm21.

    The spectra in Fig. 2(a) and (b) indicate also that the oilpolar fractions contain associated phenolic groups due to

    hydrogen bonding, carboxylic groups, and aromatic groups.

    These groups absorb, respectively, in the regions, 3400

    3100, 18001700, and around 1600 cm21. Moreover,

    Fig. 2(a) and (b) shows that the amount of the polar groups,

    i.e. phenolic, carboxylic and aromatic groups, increase from

    the UO1 to UO2 oil. On the other hand, the infrared spectra

    of the asphaltenes as studied by others authors [2931],

    present various absorption bands, which are found in the

    spectra of oil polar fractions investigated in the present

    work. These absorption bands are usually assigned to the

    CH bonds of alkyl, the CH and the CyC bonds of

    aromatic compound, the CyO bonds of carbonyl groups,

    and the OH bonds of alcohol. Accordingly, the infrared

    spectra of the UO1 and UO2 oil polar fractions presented in

    Fig. 2(a) and (b) are consistent with the structure of the

    asphaltenes. Thus, the asphaltene compounds contain

    oxygen atoms, which are involved in various acidic func-

    tional groups of linear or aromatic structures analogous to

    carboxylic acid, and phenolic acid groups. Such groups, asdetermined by infrared spectroscopy, refer to the family of

    compounds containing the carboxylic or phenolic, which are

    bounded by alkyl chains to the condensed aromatic rings of

    asphaltenes.

    3.2. Electrical properties of the oil polar fraction

    The electrical properties of the oil polar fractions were

    determined by measuring the zeta potential of the oil polar

    fraction covered silica particles. The analysis of the oil polar

    fraction electrical properties provides a way of examining

    charged particles in the oil, when the transformer is in equi-librium operation. Such charged particles can adsorb from

    the oil onto the pressboard and hence cause failure in the

    transformer.

    Further, varying the pH of the aqueous dispersion allows

    us to control the polarity of the oil polar fraction covered

    silicawater interface and its inuence on the acidity of the

    oil surface functional groups. Fig. 3 indicates the variation

    of the zeta potential versus the pH, for various oil polar

    fraction covered silica aqueous dispersions. The negative

    values of the zeta potential of the aqueous dispersions

    observed in the pH range 39 indicate negative oil polar

    fraction surface charges. For the bare silica, the negative

    surface charge observed is due to the ionisation of thesurface hydroxyl groups. The properties of such silica are

    determined by the surface chemical activity, which in turn

    depends on the concentration, the distribution, the type of

    hydroxyl groups, the presence of siloxane bridges; and on

    the porous structure of the silica. Several studies [32,33]

    conrm the presence of silanol (SiOH) groups on silica

    surface. In addition, in the capillary electrochromatography

    on silica columns, used for separation of organic

    compounds, the efciency depends on the silica particle

    size [34].

    The mechanism of the surface charge generation at the

    A. Jada et al. / Fuel 81 (2002) 1227 1232 1229

    Table 1

    Amounts of the oil polar fractions adsorbed on the silica and maximum values of the zeta potential in water of the oil covered silica particles

    Insulating oil Reference in

    the text

    Amount of the polar fraction

    adsorbed on the silica (in

    gram of the polar fraction per

    100 cm3 of the neat oil) (%)

    Maximum value of the oil

    polar fraction covered

    silica particles zeta

    potential (mV)

    New oil NO 0.052

    35Used oil UO1 0.36 2 45

    Used oil UO2 0.20 2 70

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    A. Jada et al. / Fuel 81 (2002) 1227 12321230

    Fig. 1. (a) Infrared spectra of the NO neat oil. (b) Infrared spectra of the UO1 neat oil. (c) Infra red spectra of the UO2 neat oil.

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    bare SiO2water interface is mainly due to the adsorption of

    hydroxyls (OH2) onto an amphoteric silica site. The

    isoelectric point, i.e. the pH at which the zeta potential z

    0; for this system can be obtained only by extrapolation,

    since it occurs at about pH 2.5. Further, the acid side of

    the z-pH curve is not accessible to electrokinetic

    measurements.

    On the other hand, the negative surface charge observed

    in Fig. 3 for the oil polar fraction covered silicawater inter-

    face, is attributed to the ionisation of the oil polar fraction

    acidic groups. These groups, the carboxylic acid and pheno-

    lic acid groups, have respectively, pKa, 4 and 4, pKa, 9

    values [3537]. The important feature exhibited by these

    used oil polar fractions, UO1, and UO2, when compared to

    the bare silica, is the increase in the magnitude of the zeta

    potential at pH values above 4. This behaviour is due to the

    increase of the concentration of the oil surface groups, i.e.

    the carboxylic acid and phenolic acid. However, the non-

    used oil NO shows slight variations in the zeta potential,

    within the experimental error range^2 mV. Fig. 3 indicatesalso an increase in the plateau levels zmax (see Table 1) from

    the UO1 to the UO2, in a good agreement, with the increase

    of their respective polar group amounts, as observed on their

    FTIR spectra.

    The change in the surface charge observed for the oil

    polar fractions in the aqueous medium is related to the

    nature and the amount of acidic groups present at their

    surfaces. In addition, an arrangement of oil components

    on the silica surface will occur in water, which will give

    rise to the acidic groups development at the oilwater inter-

    face. This surface arrangement is due to the differences in

    the afnity of the various oil components for water and

    silica.

    It is likely that the polarity of charging at the oil polar

    fraction/silica interface may resemble to the same charging

    that occurs at the oil/pressboard interface in the power trans-

    former. In fact, the surface of the paper or on the pressboard,

    used in the transformer, contains polar groups, such as

    hydroxyl (OH) that we nd also on the silica surface. In

    these groups, the hydrogen and the oxygen atoms are,

    respectively, positively and negatively polarised, due to

    the large electronegativity of the oxygen atom. Such

    positive polarised hydrogen has an afnity for the phenolic

    groups that belongs to the oil polar fraction. Hence, in the

    transformer, the pressboard may selectively adsorb the

    family of compounds containing the phenolic groups,

    which are bounded by alkyl chains to the condensed

    aromatic rings of the oil polar fraction. Further, according

    to Fowkes [38], the acidbase interactions between theacidic groups at the surface of a solid and the basic groups

    of the molecules of a liquid are very specic. The energy of

    such interaction is proportional to the enthalpy of the

    complex or adducts formation of the acidbase pair and to

    their surface concentration. Thus, in the pH range 39,

    acidbase complexes between the acidic groups of the oil

    polar fraction and the ions OH2 of the aqueous solution

    form at the solidwater interface. Therefore, an increase

    of the oil polar fraction surface charge with the increase

    A. Jada et al. / Fuel 81 (2002) 1227 1232 1231

    Fig. 2. (a) Infrared spectra of the insulating oil UO1 polar fraction. (b) Infrared spectra of the insulating oil UO2 polar fraction.

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    of the pH should result from an increase of the concentration

    of the acidbase surface complexes. Finally, the two

    methods used in this work, microelectrophoresis and infra-

    red spectroscopy, seem to be suited to investigate the

    surface composition and functionalities of oil polar groups,

    which may be present in the transformer insulating oil.Hence, we nd a good correlation between the amount of

    the oil polar fraction, the peak area of various oil polar

    groups, obtained by FTIR spectra, and the magnitude of

    the zeta potential at the water/oilsilica interface. The use

    of the two methods to investigate insulating oils is useful to

    predict future failure in the power transformers.

    4. Conclusions

    At ambient temperature oil polar fractions adsorb from

    various transformers, insulating oils (a new and two used

    oils) onto the silica gel. The microelectrophoresis measure-ments in water of the various oil covered silica particles,

    gives negatively charged oil polar fraction that resembles to

    asphaltenes molecules. Further, the FTIR analysis of such

    oil polar fraction indicates the presence of phenolic

    carboxylic and aromatic polar groups. We nd a good corre-

    lation between the amounts of the oil polar groups; their

    functionalities and the magnitude of the zeta potential at

    the water/oil covered silica interface.

    In the power transformer, the oil polar fraction may

    adsorb from the oil onto the pressboard leading to static

    electrication. The use of microelectrophoresis and infrared

    methods seems to be a good tool for analysis of the surface

    charge and the structure of the particles included in the

    insulating oil and hence to prevent electrical discharges in

    power transformer.

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    Fig. 3. Variation of zeta potential versus the pH for the aqueous dispersions

    of the bare silica and the silica covered with insulating oil polar fractions.