ADI DAYS - Charlotte Van de Wege

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ding hub for a variable belt drive Austempering, A Technology for Substitution ADI DAYS 2016 6 th – 7 th October Minerbe 1

Transcript of ADI DAYS - Charlotte Van de Wege

Page 1: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

1

Page 2: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

2

CR rotary combineOptional variable header drive: Continuously variable speed of the header and intake feeder

Page 3: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

3

Bigger harvesters requires more power

Page 4: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

4

INPUTDRIVER

OUTPUTDRIVEN

LOW SPEED HIGH SPEED

Variable belt drive principle

Page 5: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

5

Variable belt drive principle – positorque sense system

Page 6: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

6

Sliding hub was initialy made in ductile cast iron GJS-500-7Fatigue failures occured during test phase

Sliding surface induction hardened to 40-50 HRC(~371-475 HB)

Page 7: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

7

A new, reinforced design was introduced

Sharp notch removed

Page 8: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

8

ADI 1050 material improved fatigue resistance and wear resistanceNo cost increase because surface hardning is not required anymore

Sliding surface induction hardening not required anymore

Hardness[HB]

Tensile strenght [N/mm² ]

0,2% proofstress[N/mm²]

Elongation[%]

GJS-500-7 170-230 500 320 7

ADI 1050GJS-1050-6

t < 30320-380

1050700

6

30 > t < 60 1000 4

Page 9: ADI DAYS - Charlotte Van de Wege

Sliding hub for a variable belt drive

Austempering, A Technology for Substitution

ADI DAYS 2016 6th – 7th October Minerbe

9

Future steps at CNH

ADI will be involved in:- Applications where higher strength is required

and a small build in space is available

- Possible cost reduction program on parts where an additional surface heat treatment is now required- Applications which are suffering from wear- Weigth reduction

All of the new designs are developed with close collaboration with the material engineers- Prototype parts are tested both in a lab and in a field environment- Quality check is done before approving a supplier