ADDITIVE MANUFACTURING WITH OPEN SOURCE AND OPEN...
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© Fraunhofer ILT M. Sc. Dipl.-Ing. (FH) B. Eng. (hon) Ulrich Thombansen Fraunhofer Institute for Laser Technology ILT, Aachen ADDITIVE MANUFACTURING WITH OPEN SOURCE AND OPEN HARDWARE Brussels, 14.11.2019
Transcript of ADDITIVE MANUFACTURING WITH OPEN SOURCE AND OPEN...
© Fraunhofer ILT
M. Sc. Dipl.-Ing. (FH) B. Eng. (hon) Ulrich ThombansenFraunhofer Institute for Laser Technology ILT, Aachen
ADDITIVE MANUFACTURING WITHOPEN SOURCE AND OPEN HARDWARE
Brussels, 14.11.2019
© Fraunhofer ILT
AM with Open Source and Open Hardware Demonstrator – Functional light weight structures
2® BEGO Medical 2002
Tooth caps © BEGO Guide Vane © Fraunhofer ILT
Combustion Nozzle © GEMotor block © Fraunhofer ILT
© Fraunhofer ILT
AM with Open Source and Open Hardware Demonstrator – Functional light weight structures
Lattice Structure Hollow Spheres
© Fraunhofer ILT
AM with Open Source and Open Hardware LPBF as the Enabler of AM
Seite 4Basic Patent
2003
First Implant
...to SeriesProduction
...fromPrototyping
1996 First Production
2008
2015
2001
First Tool Insert
Lowering of build platform
Laser Melting of powder material
Deposition of powder layer
First series Production
???
2019
© Fraunhofer ILT
AM Software for Design and Production3
AM Machines from Desktop to Industry2
AMable Services for SMEs1
AM with Open Source and Open Hardware
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This document and the information contained are property of the AMable consortium coordinated by Fraunhofer ILT and shall not be copied or disclosed to any third party without prior written authorization.
www.amable.eu
This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration under grant agreement no 768775
Digital Additive Manufacturing Innovation Hub for SME’s providing services from idea to market
AMable – Digital Additive Manufacturing Innovation Hub
This document and the information contained are property of the AMable consortium coordinated by Fraunhofer ILT and shall not be copied or disclosed to any third party without prior written authorization.
www.amable.eu
This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration under grant agreement no 768775
AMable – Digital Additive Manufacturing Innovation HubSupporting SMEs in the uptake of Additive Manufacturing
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Digital Services for SMEs and midcaps
Three distinct platforms provide collated knowledge
On demand access to individual service modules
Entry from idea to suitable development stage
Tutor directs the experiment partner through the services arena
This document and the information contained are property of the AMable consortium coordinated by Fraunhofer ILT and shall not be copied or disclosed to any third party without prior written authorization.
www.amable.eu
This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration under grant agreement no 768775
AMable – Digital Additive Manufacturing Innovation HubThe digital data chain - Digital Infrastructure for AM related information
AM Data Evolution across the value chain
Data enrichment from stage to stage
Data recording with Blockchain support for signed documentation
Data viewport per stage and stakeholder
Security requirements depending on application and actual stakeholders
Continuous documentation and transparent access
Respect for data ownership
Seite8
This document and the information contained are property of the AMable consortium coordinated by Fraunhofer ILT and shall not be copied or disclosed to any third party without prior written authorization.
www.amable.eu
This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration under grant agreement no 768775
AMable – Digital Additive Manufacturing Innovation HubThe digital data chain - Digital Infrastructure for AM related information
AMable IDS Connector – Trusted and documented data exchange Paradigm of the Industrial Dataspace Data remains with the data owner
Transactions can be documented in AMable Blockchain
AMable IDS Connector as a registered hardware device to connect between data owners and data users
Open Source Base
Hyperledger Fabric
ActiveMQ
Spring
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This document and the information contained are property of the AMable consortium coordinated by Fraunhofer ILT and shall not be copied or disclosed to any third party without prior written authorization.
www.amable.eu
This project has received funding from the European Union’s Seventh Framework Programme for research, technological development and demonstration under grant agreement no 768775
AMable – Digital Additive Manufacturing Innovation HubThe digital data chain - Digital Infrastructure for AM related information
AMable IDS Connector – Trusted and documented data exchange Paradigm of the Industrial Dataspace Data remains with the data owner
Transactions can be documented in AMable Blockchain
AMable IDS Connector as a registered hardware device to connect between data owners and data users
Open Source Base
Hyperledger Fabric
ActiveMQ
Spring
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Missing TPM Functionality
© Fraunhofer ILT
AM Software for Design and Production3
AM Machines from Desktop to Industry2
AMable Services for SMEs1
AM with Open Source and Open Hardware
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© Fraunhofer ILT
AM with Open Source and Open HardwareDesktop Machines
Filament printers for the desktop
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Manufacturer Type Price
RepRap Filament ???
XYZ Printing mini Filament 221
Monovoxel Filament 380
FlashForge Creator Pro Filament 600
MakerBot Replicator+ Filament 1400
Luzbot Mini Filament 1500
Ultimaker3 Filament 3600
© XYZ
© Ultimaker
© Lulzbot
© Monovoxel
© RepRap
© Fraunhofer ILT
AM with Open Source and Open HardwareDesktop Machines
Open Source Hardware (OSH)
13© Lulzbot
© Fraunhofer ILT
AM with Open Source and Open HardwareDesktop Machines
Open Source Hardware (OSH)
and Software
14© Lulzbot
© Fraunhofer ILT
AM with Open Source and Open HardwareIndustrial Machines
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Direct Metal Laser Sintering (DMLS)
Selective Laser Melting (SLMTM)
LaserCUSING® Laser Metal Fusion (LMF)
Direct Metal Printing (DMP)Metal Additive Manufacturing
Selective Laser Melting (SLM®)
SameProcess
Laser-powder bed fusion (L-PBF)
© Fraunhofer ILT
AM with Open Source and Open HardwareIndustrial Machines
Metal AM, Laser Powderbed Fusion (LPBF)
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150.000 € – 800.000 €
© Fraunhofer ILT
AM with Open Source and Open HardwareMarket Data – System Sales
Seite 17Source: Context Data / 3dprintingindustry.com
500.000 * 1.000€ = 500M€
Source: Wohlers Report 2016
800 * 600.000€ = 480M€
© Fraunhofer ILT
AM with Open Source and Open HardwareEconomy Metal Systems
Components Data
Laser 140 W Diode Laser
Focus diameter 140 µm
Build volume Ø = 140 mm und Z = 200 mm
Machine size[mm] 1675*815*1500 [W*D*H]
Low Cost LPBFconv. LPBF
Goal: Reduction of machine costs
Low Cost Concept
Machine 1 Low Cost LPBF
€/ P
art
- X %
INSTEAD OF
Cartesian Axis andDiode Laser
Scanner andFiberlaser
© Fraunhofer ILT
AM with Open Source and Open HardwareEconomy Metal Systems
Simpel
Economic
Industrial
LPBF reinvented – Machine technology that uses
simple and affordable components
Low Invest – leads to low cost of operation for
SMEs and small scale production
Resilient Operation – enabled by industrial control
technology for reliable production of functional parts
© Fraunhofer ILT
AM with Open Source and Open HardwareEconomy Metal Systems
Simpel
Economic
Industrial
LPBF reinvented – Machine technology that uses
simple and affordable components
Low Invest – leads to low cost of operation for
SMEs and small scale production
Resilient Operation – enabled by industrial control
technology for reliable production of functional parts
Machinery Directive 2006/42/EGNeeds to be adhered; too difficult for individuals; best handled open source
© Fraunhofer ILT
AM Software for Design and Production3
AM Machines from Desktop to Industry2
AMable Services for SMEs1
AM with Open Source and Open Hardware
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© Fraunhofer ILT
AM with Open Source and Open HardwareSoftware for Design and Print
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3D Slash TinkerCAD FreeCAD SketchUP 123Design Blender SolidWorks Rhino3D Inventor DesignSpark
Maya 3DS Max Cinema 4D OpenSCAD Modo Fusion 360 MoI 3D Wings3D K-3D BRL-CAD
Repetier Simplify3D Slic3r Ultimaker Cura CraftWare KISSlicer ReplicatorG Skeinforge 3DPrinterOS
SlicingModeling Commercial Solution Providers for Industry
Source: 3dprinting.com
© Fraunhofer ILT
AM with Open Source and Open HardwareSoftware for Design and Print
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3D Slash TinkerCAD FreeCAD SketchUP 123Design Blender SolidWorks Rhino3D Inventor DesignSpark
Maya 3DS Max Cinema 4D OpenSCAD Modo Fusion 360 MoI 3D Wings3D K-3D BRL-CAD
Repetier Simplify3D Slic3r Ultimaker Cura CraftWare KISSlicer ReplicatorG Skeinforge 3DPrinterOS
SlicingModeling Commercial Solution Providers for Industry
Source: 3dprinting.com
Product Support (SLA)Compliance (result guarantee)
Is often a reason for companies to selectcommercial products
© Fraunhofer ILT
AM with Open Source and Open HardwareFile Formats for Data Exchange
Data file formats
*.STL Stereolithography File Format (de-facto standard)
*.AMF Additive Manufacturing File Format AMF (standardised)
*.3MF 3D Manufacturing Format (industrially supported, open source)
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STL
Open Source converters for more transparency in data handling and openness of software eco-systems
© Fraunhofer ILT
AM with Open Source and Open HardwareWhat is needed in industrial AM?
Desktop Filament Printing done.
Industrial Powder-bed Printing
Building production machines requires fulfilment of regulations open functional and certified machine technology modules; unit test for final system
Design & production software needs reliability in operation & result (“docker problem”) sla; open test beds and validation labs
Product safety regulation requires the producer to take responsibility create trust in the solutions; chain of trust
Data Handling
Data is the gold of the future follow the paradigm of data sovereignty (IDSA/GAIA-X)
Assets need to be processable by any application software and to any machine support free and open data formats; assist in opening data chains for interchange25
procurement
percieved challenges
Incubation work programpublic money – public code
export regulation and license
good standards
lifecycle conflicts standards/solutions
lifecycle of community projects
