Additive Manufacturing and 3D-Printing Technologies … · Additive Manufacturing and 3D-Printing...
Transcript of Additive Manufacturing and 3D-Printing Technologies … · Additive Manufacturing and 3D-Printing...
Additive Manufacturing and 3D-Printing Technologies in the EC
CNRS Workshop on AM
Paris, 11th January 2016
Germán ESTEBAN MUÑIZ
"Key Enabling Technologies"
DG Research and Innovation
Policy Research and Innovation
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Overview:
AM in EU Research and Innovation Framework
Programmes
AM in Horizon 2020
EU success projects in AM and clusters
AM in the EU strategy
The European Additive Manufacturing Platform
Next events
Policy Research and Innovation
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AM in the press
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AM in EU Research and Innovation FP
The EC provided funds since the First Framework Programme (FP1, 1984-1987), e.g. rapid prototyping with laser scanning of
polymers
The following Framework Programmes (1988-2013) ensured
continuous support from different EC services and programmes
In FP7 (2007-2013), 60 AM projects were funded (over €160 million
in EU funding and total budget of around €225 million)
The FP7 NMP Programme supported 60% of AM projects
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Additive Manufacturing from FP3 to FP7 (1991-2013)
Metals 11,3%
Polymers 7,0%
Materials Biomaterials 5,6%
29,6% Ceramics 2,8%
Other materials 2,8%
Process technologies 23,2%
Technologies Informatics 10,6%
34,5% Standardisation 0,7%
Industrial processes 7,7%
Health 4,9%
Bioprinting 4,9%
Aerospace 3,5%
Applications Moulds and tools 3,5%
35,9% Micro 3D-Printing 2,8%
Foot and textile 2,1%
Consumer goods 1,4%
Electronics 1,4%
Skills and education 1,4%
Microfluidics 0,7%
Design 0,7%
Food 0,7%
EC Programme Number projects
FP3 4
FP4 8
FP5 3
FP6 12
FP7 IDEAS ERC 3
FP7 NMP 34
FP7 ICT 2
FP7 PEOPLE 8
FP7 SME 5
FP7 TRANSPORT 1
FP7 INCO 1
FP7 JTI 5
FP7 KBBE 1
FP7 SIS 1
TOTAL 88
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AM projects in EU RTD Framework Programmes (1991-2013)
?
• RAPROMO MAID DERP VITAMIN PRIME PHIDIAS RAMATI
PRINCIPLE NAIMO FLEXRAP CUSTOM-FIT RAMA3DP METAL-PRINT
FLEXFORM FANTASIA RC2 NOVELSCAFF CUSTOM-IMD M&M´S
SHAPEFORGE M&M´S+ IMPALA OPEN GARMENTS MULTILAYER
COMPOLIGHT MICROFLUID STEPUP DIRECTSPARE INLADE LIGHT-
ROLLS A-FOOTPRINT DIGHIRO PHOCAM CORENET KARMA IC2
MERLIN PRINTCAR INTRAPID ADM-ERA HIRESEBM ARTIVASC 3D
FASTEBM NANOMASTER DIGINOVA AEROSIM EUROFIT SASAM
IMPLANT DIRECT SMARTLAM HI-MICRO 3D-HIPMAS AEROBEAM
PERFORMANCE HIPR AMCOR VINDOBONA AMAZE IDAMME2
OXIGEN BIO-SCAFFOLDS MALT RAPIDOS MANSYS SIMCHAIN
CASSAMOBILE ADDFACTOR FLOWMAT NEXTFACTORY FABIMED
OPTICIAN2020 INTERAQCT RRD4E2 PILOTMANU D-FOOTPRINT
PLASMAS IRRESISTIBLE REP-AIR
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What are the KETs in Horizon 2020?
Six strategic technologies Driving competitiveness and
growth opportunities
Contributions to solving Societal Challenges
Knowledge- and Capital- intensive
Cut across many sectors
• Nanotechnologies
• Advanced Materials
• Micro- and nano- electronics
• Photonics
• Biotechnology
• Advanced Manufacturing
Additive Manufacturing is considered a part of the
Advanced Manufacturing KET
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Combining AM and other
KETs for advanced
products
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Policy Research and Innovation
Combining AM and other
KETs for advanced
products
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Growth of
136%!!!
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AM in Horizon 2020 (1/2)
The Factories of the Future (FoF) Public-Private
Partnership (PPP) will play a major role in the support of
the Industrial Leadership to Additive Manufacturing as
one of the KETs in Horizon 2020
Factories of the Future cPPP is developing AM through
Industrial Roadmaps in collaboration with the relevant
stakeholders, e.g. the Additive Manufacturing Platform
and the ManuFuture ETP
Industry will play a leading role in defining R&I priorities,
bridging the "Valley of death" and improving
commercialisation of research
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AM in Horizon 2020 (2/2)
23 successful AM Projects started in Horizon 2020 during
2014, with a EU funding of around €50 million and a total
budget of around €57 million
In 2015(*), 5 AM Projects were funded, with a EU funding of
around €27 million and a total budget of around €31
million
Horizon 2020 Work Programme for 2016-2017, mainly in the Factories of the Future cPPP, includes several opportunities
for AM
Clustering AM activities are fostered at the FoF annual
Impact Workshops, enhancing synergies between projects
(*) July 2015
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AM in Horizon 2020: Calls in 2014-2015
Code Topic title Type TRL
FoF 2 -2014 Manufacturing process for complex structures
and geometries with efficient use of material
RIA 4-6
FoF 8 -2015 ICT-enabling modelling, simulation, analytics
and forecasting technologies
RIA&
CSA
-
FoF 10 -2015 Manufacturing of custom made parts for
personalised products
RIA 4-6
NMP 7 - 2015 Additive Manufacturing for table-top
nanofactories
RIA 4-5
COMPET-3-
2015 Bottom-up space technologies at low TRL RIA 1-3
RIA: Research and Innovation Actions
CSA: Coordination and Support Actions
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AM in the Work Programmes 2016 – 2017 (1)
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PILOTS-01-2016: Pilot lines for manufacturing of materials with customized
thermal/electrical conductivity properties
PILOTS-03-2017: Pilot Lines for Manufacturing of Nanotextured surfaces with
mechanically enhanced properties
PILOTS-04-2017: Pilot Lines for 3D printed and/or injection moulded polymeric or
ceramic microfluidic MEMS
FOF-01-2016: Novel hybrid approaches for additive and subtractive manufacturing
machines
FOF-05-2016: Support for the further development of Additive Manufacturing
technologies in Europe
FOF-12-2017: ICT Innovation for Manufacturing SMEs (I4MS) - Innovation Action - iv.
Digital design for additive Manufacturing
FOF-13-2016: Photonics Laser-based production - Research and Innovation Actions -
From "design to piece" - Excellence in laser-based additive industrial manufacturing
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AM in the Work Programmes 2016 – 2017 (2)
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NMBP-22-2017: Business models and industrial strategies supporting novel supply
chains for innovative product-services
EUB-02-2017: IoT Pilots - Smart manufacturing: customisation - Continuous Additive
Manufacturing / Robot systems for additive manufacturing
ICT-22-2016: Technologies for Learning and Skills - Innovation Action / Research and
Innovation Action
Call - 2016-2017 Mobility for Growth - AVIATION:
MG-1.1-2016: Reducing energy consumption and environmental impact of aviation
MG-1.3-2017: Maintaining industrial leadership in aeronautics
MG-1.4-2016-2017: Breakthrough innovation
MG-1.5-2016-2017: Identification of gaps, barriers and needs in the aviation research
SwafS-12-2017: Webs of Innovation Value Chains and Openings for RRI
FTIPilot-1-2015: Fast Track to Innovation Pilot - 2016 to be published
SME INSTRUMENT - Not yet published
Policy Research and Innovation
Food supply chain: Food 3D-Printing
Malnutrition can cause approximately additional170 billion Euros
annually for the European health system
Age-related diseases and disorders such as masticating and
swallowing problems can lead to loss of appetite and
malnutrition
Success Stories of AM in EU funded projects (I)
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€3 M EU funding - €4 M budget
Policy Research and Innovation
Biomaterials for Health: 3D-Bioprinting
Development of artificial skin for:
In vitro test systems for pharmaceutical
tests, drug development, reduction of
animal tests
Tissue replacement for soft tissue
implants and diabetic wound healing
20 µm
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Success Stories of AM in EU funded projects (II)
€7,8 M EU funding - €10,5 M budget
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€10 M EU funding - €18 M budget
Fast production of large defect-free AM metallic
components up to 2 metres in size and close to zero
waste
Extensive testing of AM samples and components,
certified alloys and new alloys
Largest AM EU funded project in FP7
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Success Stories of AM in EU funded projects (III)
High-Tech Metal Products:
Large-scale AM parts
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Cluster of Advanced Manufacturing
Processes • HiPr
• 3D-Hipmas
• Smartlam
• Micro-Fast
• Fabimed
• Nextfactory
• Hinmico
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• Scientific/Technical goals of the supported area
Develop new toolmaking technologies for high-precision micro-
forming of complex 3D parts
Integrate novel technologies (e.g. additive manufacturing,
electrical-field activated sintering, laser patterning) into production
lines
Explore the potential of new core materials and coating materials (DLC coating, metal powder, shape memory alloys, carbides..)
Improve the quality measurement, with innovative 3D
measurement technologies (e.g. OCT)
Exploit modelling (e.g. FEM) for planning production and maintenance of lines
Create industrial demonstration pilot
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• Current and Expected impact(s) of the
supported area
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• Technical cross-cutting issues
Thematical interfaces in the following areas:
Inspection & Characterisation
Manufacturing technologies and materials
Replication
Materials
Surface treatment
Manufacturing platforms
Assembly
Applications (Parts and/or Smart devices)
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• Spin-offs / Start-ups
• FaBiMed: Nanopatterned coating for moulding cavities:
• The service will be based on combined background of two project SME and scientific advances in the project.
• The partners are considering to provide this activity as a service
externally through a newly created company.
• 3D-Hipmas: Creation of the French company S2P following the work
of the project:
• Daughter platform of the pilot line for MID production.
• Supply services for designing, manufacturing, qualification and technology transfer of the whole value chain of a product
development: technological feasibility/proof of concept,
prototyping, pre-series and industrialization
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• Standardisation aspects
•Hinmico
•Meetings with Danish National Std. Committee with reference
people from working group CEN/TC 310 with interest on
Advanced Automation Technologies and their Applications and
CEN/CLC/JWG AIMD (Active implantable medical devices).
•NextFactory
•Standardization for printed micro-electronic and micromechatronic systems. Currently pending: Request from IEEE
to project partner University of Greenwich to write a white paper
on impact of additive manufacturing to microelectronic
manufacturing.
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AM in EU strategy (I)
The EC Communication on Industrial Policy in 2012 mentioned 3D-
Printing as a key element for the new Industrial Revolution
The “Industrial Landscape Vision 2025” (2013, EC), showed AM as
a case study on how Standards will facilitate new production
systems, enhancing EU competitiveness
The 2013 report of the EC Task Force for "Advanced Manufacturing
Technologies for Clean Production" presented AM / 3D-Printing as a key Advanced Manufacturing Technology
In May 2015, the EESC adopted an own-initiative opinion on 3D-
Printing
In September 2015, the EP published a study for the ITRE Committee about 3D-Printing
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AM in EU strategy (II)
EC Additive Manufacturing Workshop (June 2014). First AM dedicated Workshop in the EC identified
the needs of AM and how to remove the current
barriers for further AM development
Work Programmes 2014-2015 increased number of
topics related to AM. Strategic CSA, FoFAM,
focused in Regional aspects of AM and Clustering
of FoF projects
Work Programmes 2016-2017 have more than tripled (3x) the opportunities for AM in H2020 with
respect to WP 2014-2015
Strategic CSA in FoF-5-2016 to develop an overall
EU strategy for the next decade. Results to be
published in 2017
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The European Additive Manufacturing Technological Platform
AM Platform Started in 02/2016 as a subplatform of ManuFuture ETP
The objective of the AM-platform is to contribute to a
coherent strategy, understanding, development,
dissemination and exploitation of AM.
Closely collaborates with FoF cPPP to help to stablish
priorities for the Working Programmes and strategies about
AM and 3DP
Last 16th AM Platform meeting (Sept. 2015) gathered in
Brussels more than 130 AM stakeholders from 14 EU
countries, 4 Associated countries and 8 non EU countries (e.g. US, SA, Mexico, Taiwan, Japan, Saudi Arabia and Canada)
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The European Additive Manufacturing
Platform updated in June 2015 their
Strategic Research Agenda (SRA) on
Additive Manufacturing 2014-2020
The FP7 CSA SASAM produced a
Roadmap for Standardisation in AM setting
up the basis for European standards, and
in collaboration with CEN-CENELEC, ISO
and ASTM
AM Platform Key Reference documents
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AM database: FoFAM project + AM Platform
NEW!!!
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Next events
Additive Manufacturing and 3D-Printing Awareness
event: Exhibition and Conference. Brussels, 02/02/16
17thAM Platform stakeholders meeting. April 2016
International Cluster on Additive Manufacturing and
3D-Printing. Barcelona, 02/05/2016
Kick-Off Meeting of strategic CSA FoF-5-2016. Brussels,
October 2016
Research and Innovation
Thanks for your
attention!