ADDITIVE BY SANDVIK

Pasi KangasHead of TechnologySANDVIK ADDITIVE MANUFACTURING

PERFECTING ADDITIVE MANUFACTURING SINCE 1862

SAFETY FIRST

Sandvik’s objective is zero harm to our people, the environment we work

in, our customers and suppliers.

”NEVER-WALK-BY”

PROTECTIVE

EQUIPMENT

ASSEMBLY

POINT

EMERGENCY

EXIT

EMERGENCY

NUMBER

ALARMFIRST AID

KIT

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ADDITIVE BY SANDVIK

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- The Power of Sandvik

- Perfecting Additive Manufacturing since 1862

- Additive by Sandvik: Plan it – Print it – Perfect it

- Customer cases

AGENDA

7,300ACTIVE PATENTS ANDOTHER IP* RIGHTS

3.5BILLION SEKANNUAL R&D INVESTMENT

150COUNTRIES AROUND THE GLOBE

SALES IN OVER

43,000EMPLOYEES

BILLION

SEK

INVOICED

SALES91

50R&D CENTERS GLOBALLY

Figures refer to Group total 2017

SANDVIK GROUPWORLD LEADING POSITION IN…

METAL CUTTING

MINING AND ROCKTECHNOLOGY

ADVANCED MATERIALSTECHNOLOGY

ADDITIVE

MANUFACTURING

PERFECTING THE ADDITIVE VALUE CHAIN

1862 Founded by Göran Fredrik Göransson who managed tocommercialize the Bessemer patent for steel production

1942 Coromant brand establishedDevelopment of cemented-carbide applications and products

1974 Osprey Metals Ltd is founded, based on spray-forming process

2002 Sandvik introduces powder program for Additive Manufacturing

2013Establishment of R&D Center for Additive Manufacturing

2017Business Unit forAdditive Manufacturing established

SINCE 1862…

>150 years of metallurgical knowledge

World-leading in powder for Additive Manufacturing

>75 years of leading expertise in post processing, such

as metal cutting, sintering, heat treatment and HIP

All relevant printing techniques for metals in-house

Northern Europe’s largest R&D Centre for advanced

steels, powder-based and special alloys

Trusted by the most demanding industries

ADDITIVE BY SANDVIKSANDVIK’S THREE PHASE PROCESS: PLAN IT – PRINT IT – PERFECT IT

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OUR OFFERING:

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PLAN IT

“Plan it, is all about selecting what to print, choose the

most optimal material, develop the best possible design

– and select the right additive technology for the end-product.”

ADDITIVE BY SANDVIK

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ADDITIVE BY SANDVIK

PLAN IT

• Identification of which

components that are

suitable to print.

• Using the Sandvik AM-

selection checklist.

• As leading experts in

subtractive manufacturing,

we will also tell you when

not to use AM.

1. SELECTING WHAT TO PRINT

2. MATERIAL SELECTION

• In what environment does

your component exist?

• Based on 150-year material

knowledge, and with in-

house AM-powder

production, we are expert

at matching material

properties to application.

• Offering the widest range

of AM-alloys and can even

customize materials.

3. DESIGN AND MODELING

• Metallurgical knowledge is

key to know how thinly a

component can be printed

and still hold up.

• Deep applications design-

and metalworking know-

how, backed by state-of-

the-art AM design software

and optimization methods.

4. CHOICE OF OPTIMAL AM-PROCESS

• With all major printing

technologies for metals

in-house, we will always

choose the optimal process

for your component.

• We know how to define

the most optimal printer

parameter setting and

processing combinations

matched to a specific

material and AM-application .

SELECTION CRITERIA:

Complex shapes

Expensive materials

Smaller series

Low weight

Revolutionary designs

Individual variations (tailored)

Shorter lead-times and reduced NWC (spare-parts)

Merging sub-partsinto one component

Productivity increase(reduced assembly time)

SANDVIK

AM CHECKLIST CHECKLISTTO IDENTIFY PRODUCTS SUITABLE FOR ADDITIVEMANUFACTURING

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PRINT IT

“Print it – the choice of additive technology depends

on the material and the desired characteristics of

the end-component.”

ADDITIVE BY SANDVIK

ADDITIVE BY SANDVIK

PRINT IT

• From rapid prototyping to serial

production.

• We always develop the right printing

parameters so that the components

get the optimum properties.

• All additive manufacturing processes

feature layer-by-layer fabrication

of three-dimensional objects, but

production techniques vary.

5. ADDITIVE MANUFACTURING

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Our additive

processtechnologies

POWDER BED FUSION

LASER ELECTRON BEAM (EBM)

BINDER JETTING

PERFECT IT

“Perfect it – because additively produced components

rarely emerge from a printer 'ready to use', specialist

post processing is generally required – an area where

Sandvik has over 75 years’ of leading expertise.”

ADDITIVE BY SANDVIK

ADDITIVE BY SANDVIK

PERFECT IT

• In order to achieve required

properties, it is almost always

necessary to post-process

components produced with AM.

• Sandvik has more than

75 years of leading expertise in

post-processing methods, such

as machining, sintering or Hot

Isostatic Pressing (HIP).

6. POST PROCESSING 7. TESTING AND QUALITY ASSURANCE

• Traceability, testing and document-

tation. Building on Sandvik’s long

experience in quality assurance, we

have made it our mission to build a

solid quality assurance system within

AM as well.

• To support this, Sandvik has northern

Europe’s largest R&D Center for

advanced metallic materials, with the

most sophisticated testing equipment.

COROMILL® 390CUSTOMER CASE

“With the new light-weight CoroMill® 390, produced with AM,

the weight of the cutter body is reduced by >80%. Combined

with new Silent Tools™ milling adaptors, this is an exceptional

tooling combination for slender tooling. The solution limits the

vibration tendencies and enables high productivity and good

process security in demanding applications.”

THOMAS WIKGRENPRODUCT MANAGER SHOULDER MILLING, SANDVIK COROMANT

80%REDUCED WEIGHTcompared to conventional 390

More than…

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DESIGN THE UNSEEN

OPTIMIZE PERFORMANCE

DESIGNERS: Per Wiklund, Johan Lindström, Anna Nordstrand

MATERIAL: Titanium alloy, Ti6AI4V

AM TECHNOLOGY: Powder Bed Fusion Laser

POST PROCESSING: Heat treatment and machining

200%INCREASEDPRODUCTIVITY

Up to…

COOLANT CLAMPSCUSTOMER CASE

“The AM-version of the cooling clamps of the Seco JET GL

Turning Heads offers many advantages. Quick and easy insert

indexing reduces down-time and improves productivity. It also

makes it possible to apply the high-pressure coolant straight to

the cutting edge, which improves both tool life and chip control.

We see many more opportunities with the unique AM-

technology for other parts of our product program.”

JONAS THURESSONSENIOR R&D ENGINEER - TURNING PRODUCTS, SECO TOOLS

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DRILLING A CURVED HOLE IS HARD

PRINTING IT ISN’T

DESIGNERS: Per Wiklund, Jonas Thuresson, Andreas Larsson

MATERIAL: OspreyTM 18Ni300

AM TECHNOLOGY: Powder Bed Fusion Laser

POST PROCESSING: Tumbling and blast finishing

LKAB WASSARACUSTOMER CASE

“Additive manufacturing gives us the possibility to optimize the

design of our hammers with fewer components and streamlined

water channels. Initial tests in production environment made

with W70 sliding case from Sandvik AM show very promising

results, indicating improved life time and increased rate

of penetration.”

MARIA BENGTSSONSENIOR ENGINEER, LKAB WASSARA

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DESIGNERS: Per Viklund, Maria Bengtsson

MATERIAL: OspreyTM 18Ni300

AM TECHNOLOGY: Powder Bed Fusion Laser

POST PROCESSING: Hardening and machining

SIMPLIFIED ASSEMBLY, OPTIMIZED DESIGN

FOR IMPROVED PRODUCTIVITY

FOR FURTHER INFORMATION, VISIT

ADDITIVE.SANDVIK

THANK YOU!

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