AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full...

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AD8452 System Demo User Guide UG-1181 One Technology Way P.O. Box 9106 Norwood, MA 02062-9106, U.S.A. Tel: 781.329.4700 Fax: 781.461.3113 www.analog.com AD8452 Battery Testing and Formation Evaluation Board PLEASE SEE THE LAST PAGE FOR AN IMPORTANT WARNING AND LEGAL TERMS AND CONDITIONS. Rev. 0 | Page 1 of 32 FEATURES Fully functional Li-Ion cell formation and testing similar to real-world manufacturing equipment Ability to charge and discharge batteries under constant current and constant voltage control Energy recycling from discharging battery into a dc bus Full featured system evaluation board based on the AD8452 PC software for control and monitoring of system parameters Compatible with the System Demonstration Platform, SDP-S (EVAL-SDP-CS1Z) EVALUATION KIT CONTENTS Analog interface board Power module board (10 V to 20 V dc operating range) SDP-S board for data transfer to PC Standard USB A to Mini-B USB cable Printed user guide Evaluation kit software CD HARDWARE REQUIREMENTS Bench power supply, 12 V to 24 V dc (current depending on desired battery charge rate) Test battery or electronic load Windows PC with a USB port WARNING When testing this system with lithium-ion (Li-Ion) batteries, take care not to overcharge or overdischarge the batteries, or to sink/source more than the maximum current recommended by the manufacturer of the battery. Exceeding these ratings can not only damage the battery, but can also cause it to explode or catch on fire. GENERAL DESCRIPTION The AD8452 system demo evaluation kit is a recommended starting point for users building battery formation and test equipment based on the Analog Devices, Inc., AD8452 precision analog front end and pulse-width modulation (PWM) controller. The evaluation kit includes an analog interface board and a power module board. In addition to the AD8452, the analog interface board also includes an AD5689R 16-bit, precision digital-to-analog converter (DAC) to set the current and voltage set points, and an AD7173-8 24-bit, Σ-Δ analog-to-digital converter (ADC) to monitor the battery voltage and current. The analog interface board includes built-in voltage regulators so that it can be powered either from the bus power inputs or directly from a 15 V dc supply through a screw terminal connector. The analog interface board connects to the Analog Devices System Demonstration Platform (SDP-S) through a 120-pin connector. The SDP-S board connects to the user interface software through the USB port, allowing the user to set the current and voltage set point as well as the mode of operation (charge or discharge). In addition, the user can monitor the battery voltage and current by reading the data output from the AD7173-8. The analog interface board connects to the power module board through three multipin headers. This modular approach allows the user to design and test their own power module boards, designed for the current output range in their end applications, with the analog interface board of this reference design. The standard power module board supports charge and discharge currents of up to 10 A. It includes the power metal-oxide semiconductor field effect transistors (MOSFETs), the inductor, and the input and output capacitors required to implement a buck or boost regulator, depending on the operating mode. Full specifications of the AD8452 are available in the product data sheet, which must be consulted in conjunction with this user guide when working with the evaluation kit.

Transcript of AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full...

Page 1: AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full featured system evaluation board based on the AD8452 . PC software for control and monitoring

AD8452 System Demo User Guide UG-1181

One Technology Way • P.O. Box 9106 • Norwood, MA 02062-9106, U.S.A. • Tel: 781.329.4700 • Fax: 781.461.3113 • www.analog.com

AD8452 Battery Testing and Formation Evaluation Board

PLEASE SEE THE LAST PAGE FOR AN IMPORTANT WARNING AND LEGAL TERMS AND CONDITIONS. Rev. 0 | Page 1 of 32

FEATURES Fully functional Li-Ion cell formation and testing similar to

real-world manufacturing equipment Ability to charge and discharge batteries under constant

current and constant voltage control Energy recycling from discharging battery into a dc bus Full featured system evaluation board based on the AD8452 PC software for control and monitoring of system

parameters Compatible with the System Demonstration Platform,

SDP-S (EVAL-SDP-CS1Z)

EVALUATION KIT CONTENTS Analog interface board Power module board (10 V to 20 V dc operating range) SDP-S board for data transfer to PC Standard USB A to Mini-B USB cable Printed user guide Evaluation kit software CD

HARDWARE REQUIREMENTS Bench power supply, 12 V to 24 V dc (current depending on

desired battery charge rate) Test battery or electronic load Windows PC with a USB port

WARNING When testing this system with lithium-ion (Li-Ion) batteries, take care not to overcharge or overdischarge the batteries, or to sink/source more than the maximum current recommended by the manufacturer of the battery. Exceeding these ratings can not only damage the battery, but can also cause it to explode or catch on fire.

GENERAL DESCRIPTION The AD8452 system demo evaluation kit is a recommended starting point for users building battery formation and test equipment based on the Analog Devices, Inc., AD8452 precision analog front end and pulse-width modulation (PWM) controller. The evaluation kit includes an analog interface board and a power module board.

In addition to the AD8452, the analog interface board also includes an AD5689R 16-bit, precision digital-to-analog converter (DAC) to set the current and voltage set points, and an AD7173-8 24-bit, Σ-Δ analog-to-digital converter (ADC) to monitor the battery voltage and current.

The analog interface board includes built-in voltage regulators so that it can be powered either from the bus power inputs or directly from a 15 V dc supply through a screw terminal connector.

The analog interface board connects to the Analog Devices System Demonstration Platform (SDP-S) through a 120-pin connector. The SDP-S board connects to the user interface software through the USB port, allowing the user to set the current and voltage set point as well as the mode of operation (charge or discharge). In addition, the user can monitor the battery voltage and current by reading the data output from the AD7173-8.

The analog interface board connects to the power module board through three multipin headers. This modular approach allows the user to design and test their own power module boards, designed for the current output range in their end applications, with the analog interface board of this reference design.

The standard power module board supports charge and discharge currents of up to 10 A. It includes the power metal-oxide semiconductor field effect transistors (MOSFETs), the inductor, and the input and output capacitors required to implement a buck or boost regulator, depending on the operating mode.

Full specifications of the AD8452 are available in the product data sheet, which must be consulted in conjunction with this user guide when working with the evaluation kit.

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TABLE OF CONTENTS Features .............................................................................................. 1 Evaluation Kit Contents ................................................................... 1 Hardware Requirements .................................................................. 1 Warning ............................................................................................. 1 General Description ......................................................................... 1 Revision History ............................................................................... 2 Evaluation Board Photograph ......................................................... 3 Simplified Evaluation Board Block Diagram ................................ 4 Evaluation Board Hardware ............................................................ 5

Setting Up the Evaluation System .............................................. 5 Powering the System .................................................................... 5 AD8452 Compensation Networks ............................................. 5 Serial Interface .............................................................................. 5 Power Module Board Description ............................................. 6 Analog Interface Board Description .......................................... 6

Evaluation Board Software .............................................................. 7

Installing the Software ..................................................................7 Installation Steps ...........................................................................7 Board Operation/Connection Sequence ....................................8 Running the Software with the Hardware Connected .............9

Software Operation ........................................................................ 10 Description of the Main Window ............................................ 10 Configuration Tab ...................................................................... 12

Evaluation Board Schematics—Power Module Board .............. 13 Evaluation Board Schematics—Analog Interface Board .......... 18 Troubleshooting .............................................................................. 28

Software ....................................................................................... 28 Hardware ..................................................................................... 28

Ordering Information .................................................................... 29 Bill of Materials ........................................................................... 29 Products on this Evaluation System......................................... 32 Related Links ............................................................................... 32

REVISION HISTORY 10/2017—Revision 0: Initial Version

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EVALUATION BOARD PHOTOGRAPH

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Figure 1. Power Module Board (Top), Analog Interface Board (Bottom)

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SIMPLIFIED EVALUATION BOARD BLOCK DIAGRAM

FET DRIVERADuM7223ENABLE

10V

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INTEGRATED ANALOG FRONT END,CONTROLLER AND PWM

AD8452

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DC IN(10V TO 30V)

+

+

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EEPROM

ANALOG DEVICESSDP-S BOARD

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ANALOG INTERFACE BOARDSPI

DC OUT

EN MODE

FAU

LT

CLF

LG

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Figure 2. System Diagram

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EVALUATION BOARD HARDWARE SETTING UP THE EVALUATION SYSTEM Figure 25 to Figure 27 show the analog interface board schematics, and Figure 17 shows the power module board schematic.

The analog interface board includes the AD8452 (U7), the AD7173-8 24-bit Σ-Δ ADC (U10), and the AD5689R 16-bit DAC (U6).

Connector J1, Connector J2, and Connector J3 mate with the power module board to provide the PWM control signals for the MOSFET drivers, as well as the battery voltage, the current signals, and the supply voltage for the analog interface board. The modular approach of the system allows users to use the analog interface board with their custom design power module. Table 1, Table 2, and Table 3 list the header pin names and functionalities.

The power module board includes an ADuM7223 MOSFET driver (U1), a high-side and low-side power MOSFET, switching inductor, and input output capacitors.

Connect the boards as shown in Figure 1.

POWERING THE SYSTEM The evaluation system requires power from an external dc power source. The main power input is connected through the banana terminals labeled J4 and J5 on the analog interface board. The input voltage to the system can be between a 10 V minimum and a 30 V maximum, depending on the operating voltage of the power module board. The standard power module board, included in this system, allows operation up to 20 V. The input current depends on the desired load current (that is, battery charge current). To run the board at the rated 10 A charge current into a 5 V load, the input 12 V power supply must be capable of delivering at least 5 A.

The analog interface board can be powered from the main power input or from a separate dc supply using the J6 screw terminal connector. In the default configuration, the analog interface is powered from the main power input terminals. To power the analog interface board from an independent 15 V source, remove Resistor R4 and populate a 0 Ω jumper at R1.

To turn on the board, apply 12 V input power of the correct polarity between terminals J4 and J5. The light emitting diodes (LEDs) on the lower left of the analog interface board illuminate, indicating the analog interface voltage regulators are operating.

The battery or electronic load can be connected to the banana terminals labeled J8 and J9.

AD8452 COMPENSATION NETWORKS The evaluation system ships configured for connection to a Chroma 63600 series electronic load. If the electronic load of the user has a different response, or if the user wants to use the system with a rechargeable battery, adjust the compensation values in each of the four AD8452 control loops to ensure system stability. The online AD8450/AD8451 compensator design tool at http://analogplayground.com/AD8450 can be used to assist with compensation by adding the current limit shunt resistance to the inductor equivalent series resistance (ESR) and entering the sum in the RL Inductor ESR (Ω) entry box. See the AN-1319 for detailed analysis of the compensation.

SERIAL INTERFACE The evaluation system uses the serial peripheral interface (SPI) on the SDP-S board to read the current and voltage ADCs, and to set the current and voltage set points with the AD5689R DAC.

Table 1. J1 Board to Board Connector Pinout Pin No. Name Description 1, 3, 5, 7 Vin+ Supply rail from analog interface board

2, 4, 6, 8 PGND Power ground

Table 2. J2 Board to Board Connector Pinout Pin No. Name Description 1 GND Digital ground

2 5 V Logic supply

3 DL Low side FET logic signal

4 10 V Supply for FET drive

5 DH High side FET logic signal

6 AUX_EN Control signal to/from analog interface board

7 GND Digital ground

8 GND Digital ground

9 CL+ Inductor current sense (+)

10 CS− Output current sense (−)

11 CL− Inductor current sense (−)

12 CS+ Output current sense (+)

Table 3. J3 Board to Board Connector Pinout Pin No. Name Description 1, 3, 5, 7, 9, 11, 13, 15

Vout+ Output to analog interface board

2, 4, 6, 8, 10, 12, 14, 16

PGND Power ground

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POWER MODULE BOARD DESCRIPTION Figure 17 shows the power module board schematic. The input bus supply connects to the power module board through the J1 connector. MOSFET Q1 is used to connect or disconnect the input power bus to the switching power section if the input is within the operating voltage range.

The power module includes input capacitors, a low-side and high-side MOSFET, an inductor, and output capacitors. Depending on the mode of operation, the AD8452 drives the power module in either step-down (buck) or step-up (boost) mode. The AD8452 drives the power module in synchronous mode for improved efficiency. A current sense resistor (R14) is connected in series with the inductor to provide inductor current feedback to the AD8452 to prevent reverse current.

The ADuM7223 translates the 5 V level PWM signals from the AD8452 into low impedance, 10 V drive signals for the MOSFETs. A simple linear regulator circuit on the analog interface board generates the 10 V rail for the MOSFET driver from the main input rail.

The power module board includes a 3 mΩ sense resistor (R16) for measuring the output current. The output of the power module board connects to the analog interface board through Connector J3.

ANALOG INTERFACE BOARD DESCRIPTION The analog interface board includes the AD8452 as well as an AD5689R DAC to configure the set points and an AD7173-8 ADC to monitor the current and voltage.

The analog interface board includes an ADP1612 single-ended primary inductor converter (SEPIC) to provide a wide input voltage range followed by a pair of ADP7102 linear regulators to generate 12 V and 5 V, and an ADM8829 switched capacitor inverter that generates −5 V for the AD8452 so that it can measure and output voltages close to 0 V.

The current sense programmable gain instrumentation amplifier (PGIA) of the AD8452 has a fixed gain of 66. With a gain of 66, a 10 A output current results in an output voltage of 1.98 V at TP6 (Pin ISMEA).

The voltage sense programmable gain difference amplifier (PGDA) has a fixed gain of 0.4. With a gain of 0.4, a 4 V battery voltage results in a 1.6 V output at TP13 (Pin BVMEA).

The AD7173-8 ADC measures the voltage and current signals and reports the values to the user interface software through the SDP-S interface. The default full-scale input range of the AD7173-8 is configured at 2.5 V. The AD5689R DAC Output A configures the constant current set point, and Output B sets the constant voltage set point. The default DAC output range is also from 0 V to 2.5 V. Given the current and voltage gain settings of the AD8452, the current and voltage set points can be calculated as follows:

PGIA_GAIN = 66

PGDA_GAIN = 0.4

Constant_Current_Setpoint = VDAC_A/(PGIA_GAIN × 0.003)

Constant_Current_Setpoint = VDAC_B/(PGDA_GAIN)

The ADCMP370 comparator at U11 controls the transition from nonsynchronous to synchronous switching. When the output current is less than 1 A, the comparator clamps the SS pin to less than 4.5 V and forces the AD8452 to operate in nonsynchronous switching mode. When the output current exceeds 1 A, the SS pin is allowed to rise above 4.5 V, and the AD8452 transitions to synchronous switching mode. Operating in nonsynchronous switching mode at low output currents effectively eliminates reverse current though the inductor. At higher currents, synchronous switching provides improved converter efficiency.

The Q8, Q9, Q10, and Q11 output transistors form a bidirectional load switch on the output of the dc-to-dc converter. The load switch is disabled by default with a shorting jumper across JP1. Removing the shorting jumper across JP1 enables the load switch and demonstrates how the load switch can control current direction during low current operation.

The state of the load switch FETs is determined by the operating mode and the output current. When the ADCMP370 at U17 detects that the output current is less than 500 mA, the mode signal enables one pair of load switch FETs and disables the second pair of load switch FETs. Current is forced through the diode in parallel with the disabled FET pair, controlling the direction of current flow. Additionally, the increased output impedance of the diode allows enhanced current control when operating below 500 mA. When the output current exceeds 500 mA, both pairs of load switch FETs are enabled, providing a low resistance current path and maximum power efficiency.

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EVALUATION BOARD SOFTWARE INSTALLING THE SOFTWARE The evaluation board software can be downloaded from the AD8452 product page on the Analog Devices website.

Install the software prior to connecting the SDP-S board to the USB port of the PC. This procedure ensures that the SDP-S board is recognized when it connects to the PC.

1. Start the Windows® operating system and download thesoftware from the AD8452 product page on the AnalogDevices website.

2. Unzip the downloaded file. Run the setup.exe file.3. After installation is complete, plug the SDP-S board into

the PC using a USB cable, and power up the evaluationboard as described in the Powering the System section.

4. Launch the software.5. When the software detects the evaluation board, proceed

through any dialog boxes that appear to finalize theinstallation.

The default location for the software is C:\Program Files (x86)\ Analog Devices\AD8452_SystemDemoBoard.

This location contains the executable software and support files.

INSTALLATION STEPS Proceed through the installation, allowing the software and drivers to be placed in the appropriate locations. Connect the SDP-S board to the PC only after the software and drivers are fully installed.

There are two parts to the software installation. The first part installs the software related to the evaluation board, as shown in Figure 3 to Figure 6.

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Figure 3. Choose Folder Location (Default Folder Shown)

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Figure 4. Click Next >> to Install Software

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Figure 5. Progress Bar Showing Installation Progress

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Figure 6. Installation Complete, Click Next >> to Finish

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The second part of the software installation is the drivers related to the SDP-S board (see Figure 7 to Figure 10). These drivers must be installed for the evaluation board to function correctly.

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Figure 7. Installation for SDP Drivers Starting

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Figure 8. Click Next > to Install the SDP Drivers

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Figure 9. Choose Install Location (Default Folder Shown)

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Figure 10. Click Close to Complete Installation

When the SDP-S board is first plugged into the PC via the USB cable provided, allow the new Found Hardware Wizard to run. Check that the drivers and the board are connected correctly by looking at the Device Manager of the PC. The Analog Devices System Development Platform SDP-S appears under ADI Development Tools (see Figure 11).

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Figure 11. Device Manager

BOARD OPERATION/CONNECTION SEQUENCE The following is the board operation/connection sequence:

1. Connect the SDP-S controller board to the analog interfaceboard with the J7 connector (screw into place as required).

2. Power the board with the appropriate supply as describedin the Powering the System section.

3. Connect an electronic load or battery.4. Connect the SDP-S board to the PC with the USB cable.5. To launch the software, click Start, All Programs,

Analog Devices, AD8452_SystemDemoBoard,AD845_SystemDemoBoard.

6. Configure the set points and use the software to monitorthe battery state.

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RUNNING THE SOFTWARE WITH THE HARDWARE CONNECTED To run the program, take the following steps:

1. Click Start, All Programs, Analog Devices,AD8452_SystemDemoBoard,AD8452_SystemDemoBoard.

2. If the SDP-S board is not connected to the USB port whenthe software is launched, a connectivity error displays (seeFigure 12). Connect the SDP-S board to the USB port ofthe PC, wait a few seconds until the board appears in thelower section of the window, and click Select (see Figure 12).

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Figure 12. SDP-S Board Not Connected to the USB Port

3. When the AD8452 analog interface board is detected, the message in Figure 13 displays. Click Select to continue.

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Figure 13. Software Detects Evaluation Board

4. The software then connects to the board, and the softwarewindow opens.

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SOFTWARE OPERATION When the software launches, the window shown in Figure 14 opens and the software starts communicating with the analog interface board. The software starts with the power module disabled, which allows the user to configure the set points before any current flows into the load.

DESCRIPTION OF THE MAIN WINDOW The main window shows the system status at a glance. The system diagram quickly shows whether the system is set to either charge mode or discharge mode, and the digital indicators next to the battery icon and the current icon show the readings for battery voltage and current.

The POWER STAGE OFF button indicates that the system is disabled. Clicking this button enables the power module (and the text changes to POWER STAGE ON). Similarly, the MODE: CHARGE button indicates that the system is currently in charge mode. Clicking this button changes the power module configuration (and the text changes to MODE: DISCHARGE).

The Amp-Hours indicator is a simple integrator. It takes the battery current measurement every 100 ms, calculates the equivalent amp-hour value, and accumulates the result with the previous result. This calculation allows the system to measure battery capacity from the time the battery is enabled until it is fully charged or discharged, or until the mode setting is changed.

To change the constant current or constant voltage set point values, type the new value into the corresponding field, in units of amps or volts, respectively, and press the Enter key.

The time data chart shows a strip chart of current and voltage while the battery charges or discharges.

Figure 15 shows the main window in constant current, discharge mode.

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Figure 14. AD8452 System Demo Board Software Main Window

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Figure 15. Software Main Window During Normal Operation

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CONFIGURATION TAB Click Configure System to open the configuration tab. This tab contains several options described in the following sections.

Sample Timing Controls

Sample Interval sets the rate at which the system updates the battery voltage and current measurements. The sample interval is the rate at which the screen updates, and is completely independent of the analog control loop.

Graphing Sampling Rate Multiple sets the update rate for the main window as a ratio of the sample interval. For example, setting the Sample Interval to 1 sec and the Graphing Sample Rate Multiple to 1 results in chart updates every second. Setting the Graphing Sampling Rate Multiple to 5 results in graph updates only every 5 sec.

Calibration Controls

The gain correction and offset controls allow the user to perform system level calibration. The measurements displayed in the main window are the nominal output from the ADC scaled with the following equation:

Output Measurement = (Nominally Scaled Measurement − Offset Correction) × Gain Correction

where Nominally Scaled Measurement uses the typical values for the sense resistor, the ADC reference, the AD8452 gain, and so on.

Current Gain Correction is the gain correction constant for the current measurement. The default is 1.

Current Offset (A) is the offset correction constant for the current channel, in units of amps. The default is 0.

Voltage Gain Correction is the gain correction constant for the voltage measurement. The default is 1.

Voltage Offset (V) is the offset correction constant for the voltage channel, in units of volts. The default is 0.

Hardware Configuration Controls

As indicated in the main window, the hardware configuration controls must reflect the actual configuration of the power module and analog interface boards. If there is a mismatch between the settings in these controls and the actual hardware configuration, excessive current can be sourced into (or sunk from) the battery.

ADC Range (V) is the nominal ADC input range, with a default of 2.5 V.

DAC Range (V) is the nominal DAC output range, with a default of 2.5 V.

Sense Resistor (Ohms) is the nominal value of the sense resistor on the power module board. The default is 0.003 Ω (3 mΩ).

Current Sense Gain is the gain setting for the AD8452 programmable gain current sense instrumentation amplifier. The default value is 66.

Voltage Sense Gain is the gain setting for the AD8452 programmable gain differential voltage sense amplifier. The default is 0.4.

Full Scale Current is the setting to change the scaling of the current setpoint range. This value matches the full-scale current of the power module.

Clicking Reset Ahr Meter resets the amp-hour counter in the main window to 0.

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Figure 16. Configuration Tab

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EVALUATION BOARD SCHEMATICS—POWER MODULE BOARD

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77 8 8

99 10 10

1111 12 12

J2

R14

DN

I

+Vin

+Vou

t

PGN

D

GN

D

CL+

CL+

CL-

CL-

CS+

CS-

CS+

CS-

GN

D

GN

D

DH

DL

5v

11 2 2

33 4 4

55 6 6

77 8 8

99 10 10

1111 12 12

1313 14 14

1515 16 16

J3

11 2 2

33 4 4

55 6 6

77 8 8

J1

5v

PGN

D

SW

DR

V_E

N

PGN

D

10V

DH

_DR

V

10V

PGN

D

+Vou

t

TP3

TP2

PGN

D

TP1

GN

D

XA

L50

30-1

61M

E

L2 0.16

uH

Vou

t

TP4

GN

D

+Vout

GN

D

R23

DN

I

R22

DN

IAU

XE

N

AUXEN

Inpu

tO

verv

olta

ge=

20V

Vin

Ran

ge(

8Vto

20V)

Figure 17. Power Module Schematic

Page 14: AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full featured system evaluation board based on the AD8452 . PC software for control and monitoring

UG-1181 AD8452 System Demo User Guide

Rev. 0 | Page 14 of 32

1619

4-01

8

Figure 18. Power Module Board Top Silkscreen

1619

4-01

9

Figure 19. Power Module Board Top Layer

Page 15: AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full featured system evaluation board based on the AD8452 . PC software for control and monitoring

AD8452 System Demo User Guide UG-1181

Rev. 0 | Page 15 of 32

1619

4-02

0

Figure 20. Power Module Board Layer 2

1619

4-02

1

Figure 21. Power Module Board Layer 3

Page 16: AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full featured system evaluation board based on the AD8452 . PC software for control and monitoring

UG-1181 AD8452 System Demo User Guide

Rev. 0 | Page 16 of 32

1619

4-02

2

Figure 22. Power Module Board Bottom Layer

1619

4-02

3

Figure 23. Power Module Board Bottom Silkscreen

Page 17: AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full featured system evaluation board based on the AD8452 . PC software for control and monitoring

AD8452 System Demo User Guide UG-1181

Rev. 0 | Page 17 of 32

1619

4-02

4

Figure 24. Power Module Board

Page 18: AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full featured system evaluation board based on the AD8452 . PC software for control and monitoring

UG-1181 AD8452 System Demo User Guide

Rev. 0 | Page 18 of 32

EVALUATION BOARD SCHEMATICS—ANALOG INTERFACE BOARD

16194-025

+12V

a

F2 375m

A

PGN

D

PGN

D

PGN

D

PGN

DPG

ND

5Va

PGN

D

5Vd

PGN

DPG

ND

-5V

a

PGN

D

PGN

D

R6

4.7K

R4 0

D4

R1 DN

I1 2

J6

C20

4.7u

F

C21

4.7u

FC

224.

7uF

C25

4.7u

FC

19 4.7u

F

C23

4.7u

F

F1 200m

A

R18 0

PGN

D

Vou

t1

Sen

se/a

dj2

Gnd

3

NC

4E

N/U

VLO

5G

nd6

PG7

Vin

8U

3

AD

P710

2AR

DZ-5

.0-R

7

R13

2.43

K

D6

Vou

t1

Vin

2

Cap-3

Gnd 4

Cap+6

U4

AD

M88

29

R17

2.43

K

D7

Vou

t1

Sen

se/a

dj2

Gnd

3

NC

4E

N/U

VLO

5G

nd6

PG7

Vin

8U

1

AD

P710

2AR

DZ-R

7

R9

205K

R10

23.2

KR11

26.7

K

C13

330n

FC

114.

7uF

PGN

D

C14

4.7u

F

PGN

D

PGN

D

CO

MP

1

FB2

SD

3

GN

D4

SW

5IN

6R

T7

SS

8U

2

AD

P161

2AR

MZ

43

L1B

IND

-LPD

5030

-104

12

L1A

C18

680p

FC

1747

nFPG

ND

R15

8.87

k

R16

88.7

k

R8

49.9

k

C16

10nF

PGN

D

D5

5.1V

R7

294

Q2

MM

BT3

904L

T1G

R12

26.7

k

C15

1uF

PGN

DC

10

1uF

Q3

Si3

458B

DV

D3

PD3S

160

C2

4.7u

F

C3

4.7u

F

C5

4.7u

F

C12

1uF

PGN

D

R2

442

Q1

2DD

2679

-13

C6

1uF

C4

10nF

D1

11V

C8 4.7u

FL2 3.3u

H

R5

4.32

C9

4.7u

F

13.5

V_f

ilt

13.5

V_f

ilt

11 2 2

33 4 4

55 6 6

77 8 8

99 10 10

1111 12 12

J2

AUXEN

11 2 2

33 4 4

55 6 6

77 8 8

99 10 10

1111 12 12

1313 14 14

1515 16 16

J3

11 2 2

33 4 4

55 6 6

77 8 8

J1

10V

PGN

D

11

J4

Vin

+

11

J5

Vin

-

+C

110

00uF

11

J8 Vou

t+

11

J9 Vou

t-

Vin

+

R11

40R

113

0

Vse

nse-

Vse

nse+

VS

_P

VS

_N

CS_P

CS_N

CL-

CL+

DH

DL

10VTP15V

S+

TP16 V

S- D

2

R3

4.7K

Vin

+D

GN

DD

GN

D

DG

ND

PGN

DPG

ND

PGN

D

PGN

D PGN

D

PGN

D

PGN

D

AUXEN

5Vd

C10

00.

1uF

C36

0.1u

F

DG

ND

DG

ND

PGN

D

DG

ND

AG

ND

TP2

TP4

TP1

TP5

TP3

PGN

D

MH

1M

H2

MH

3M

H4

R12

53.

32k

R12

62.

61k

Q6

MM

BT3

904L

T1G

Q7

MM

BT3

904L

T1G

13.5

V

13.5

V

TP26

PGN

D

Vin

Ran

ge (

8V to

30V

)

Exte

rnal

Sup

ply(

13V

to 1

6V)

C7

10uF

PGN

D

R14

4.7K

(Loa

d R

1with

4.9

9 O

hm R

esis

tor)

Q8BS

Z019

N03

LS

R12

8

10k

R12

9

10k

C90

100p

FC

9110

0pF

13.5

V

D9

D10

Q10

BS

Z019

N03

LS

12

JP1

SM

T sh

ortin

g ju

mper

R13

049

9R

131

499

DG

ND

LF1

LF2

DG

ND

Q12

BS

S13

8PQ

13B

SS

138P

W

Q11

BS

Z019

N03

LSQ

9

BS

Z019

N03

LS

R14

1

33

R14

2

33

Figure 25. Power Module Connectors and Auxiliary Power Supplies

Page 19: AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full featured system evaluation board based on the AD8452 . PC software for control and monitoring

AD8452 System Demo User Guide UG-1181

Rev. 0 | Page 19 of 32

16194-026

ISR

EFH

1

ISR

EFL

2

ISR

EFL

S3

ISV

P4

ISV

N5

BV

P6

BV

PS

7

BV

N8

BV

NS

9

BV

RE

FL10

BV

RE

FLS

11

BV

RE

FH12

AVEE 13

VSET 14

VVP0 15

BVMEA 16

VSETB 17

VVE0 18

VVE1 19

VINT 20

AVEE 21

MODE 22

EN 23

FAULT 24C

LFLA

G25

SY

NC

26

SC

FG27

VR

EG

28

VIN

29

DL

30

DH

31

DG

ND

32

DT

33

SS

34

DM

AX

35

FRE

Q36

CLVT37

CLP38

CLN39

AVCC40

VINT41

IVE142

IVE043

ISMEA44

ISET45

AVCC46

AGND47

VREF48U

7A

D84

52

IVE0

VINT_CC

IVE1

VINT_CC VINT_CV

VVP0

VINT_CV

VVE0

VSETB

VVE1

Cha

rge,

CC

Loo

p

R25

1kR

27

64.9

k

R24

6.04

K

C26

1nF

C28

270p

FC

27

10nF

ISMEA ISMEABVMEA

BVMEA

AG

ND

Cha

rge,

CV

Loop

Dis

char

ge, C

C L

oop

Dis

char

ge, C

V Lo

op

Dis

char

ge, C

V Lo

op

R31

1kR

36

64.9

k

C33

1nF

R71

6.65

kR

75

78.7

K

C63

560p

R63

6.65

kR

67

78.7

K

C57

560p

R76

6.65

kR

69

78.7

K

C61

560p

R35

6.04

KC32

270p

FC

34

10nF

R74

121k

C62

39pF

C64

1nF

R66

121k

C56

39pF

C59

1nF

R64

121k

C60

39pF

C55

1nF

R85 10K

ISMEA

BVMEA

VSETB

IVE1

VVE0

VVP0

VINT_CC VINT_CV

IVE0

VVE1

MODE

EN_PWR

R38

DN

I

R54

DN

I

R39

0

R51

0

AG

ND

AG

ND

AG

NDC

401n

F

AG

ND

Vre

f

Vre

f

AG

ND

AVCC1

R12

4

0

R12

3

0

R11

6

0

R11

5

0

C89

0.1u

F

C86

0.1u

F

C85

0.1u

F

C88

0.1u

F

AG

ND

AG

ND

AG

ND

AG

ND

AV

CC

1

AV

EE

1A

VE

E2

AV

CC

2

+12V

a+1

2Va

-5V

a-5

Va

AVEE1

AVEE2AVCC2

R30 0

R26 0

R11

8

0R

83 0

R34

0

R11

70

TP10

TP7

TP6

TP13

DA

C_I

DA

C_V

ADC_V

ADC_I

FAULT

C39

1nF

C37

2.2n

F

C41

2.2n

F

R37

100

R41

100

TP8

TP9

DG

NDC

L-

CL+

R43

4.42

K DG

ND

R12

2

100K

R12

1

DN

I

C87

47pF C46

47pF

R45

10K

DG

ND

DG

ND

DH

DL

C50

4.7u

F

C52

1uF

R53

10k

R56

DN

I

DG

ND

DG

ND

DG

ND

R52

10k

R55

10k

SY

NC

CLF

LG

Out

A1

-IN

A_U

2

-IN

A_L

3

Gnd

4-I

NB

_L5

-IN

B_U

6V

dd7

Out

B8

U8

AD

CM

P34

3

R62

10k

R70 0

R82

35.7

KR

8182

5

R80

10k

R65

4.02

k

R77

10kR61

54.9

k

FAU

LT

ISM

EA

BV

ME

A

C58

0.1u

F

13.5

V_f

ilt

C42

100p

F

AG

ND

AG

ND

C44

1nF

CS

_P

CS

_N

VS

_P

VS

_N

AG

ND

AG

ND

C49

10nF

C45

100p

F

R42

10k

R44

10k

R47 0 R

48 0

C51

1nF

C48

1nF

AG

ND

AG

ND

AG

ND

R73 0

DG

ND

DG

ND

DG

ND

-In

B6

Out

B7

+In

B5

U9B -I

n A

2

Out

A1

+In

A3

U9A

+V8

-V4

U9C

R10

5

4.99

K 0.

1%

R10

6

4.99

K 0.

1%

R91

10K

0.1

%

R98

10K

0.1

%

R92

10K

0.1

%

R97

10K

0.1

%

R11

9

DN

I

R12

0

DN

I

C71

0.1u

FC

760.

1uF

AG

ND

AG

ND

+12V

a-5

Va

DG

ND

R29

33

Q4

BS

S13

8PW

Q5

BS

S13

8PW

DG

ND

DG

ND

R19 10K

R22

DN

I

AU

X E

N5V

d

DG

ND

DG

ND

R40 0

TP12

TP11

DG

ND

AG

ND

TP25

R12

7

DN

I

TP24

TP23

TP22

TP21

TP20

5Vd

D8

DN

I

TP19

DG

ND

TP27

AG

ND

TP28

TP30

C47

1uF

Ove

rvol

tage

Trip

:4.6

VR

eset

:4.3

V

Ove

rcur

rent

Trip

:14A

Res

et:1

0A

R13

310

K

R13

7

10K

R13

41

Meg

R14

3

133k

In+

1

Gnd 2

In-

3

Out

4

Vcc5

U11

AD

CM

P37

0

DG

ND

DG

ND

DG

ND

Vre

f

R13

210

K

D11

BA

T54S

R136

39.2k

C93

1nF

AG

ND

AG

ND

C94

10nF

C95

1nF

R13

9

1k R14

0

1k

R13

8

0

C10

210

0nF

C10

110

nF

AG

ND

AG

ND

C10

310

nF

R14

4

100

R14

5

100

C92

10nF

C31

100p

F

Vre

g

Vre

g

Vre

gV

reg

R15

110

K

R14

9

10K

R13

5

1 M

eg

R15

0

243k

In+

1

Gnd 2In

-3

Out

4

Vcc5

U17

AD

CM

P37

0

DG

ND

DG

ND

DG

ND

R14

810

K

C10

8

10nF

C10

910

0pF

Vre

g

Vre

f

3.3V

d

SW

_EN

R15

2

0

Figure 26. AD8452 and Compensation Networks

Page 20: AD8452 System Demo User Guide · 2018-05-02 · AD8452 System Demo User Guide UG-1181 ... Full featured system evaluation board based on the AD8452 . PC software for control and monitoring

UG-1181 AD8452 System Demo User Guide

Rev. 0 | Page 20 of 32

16194-027

AG

ND

DG

ND

/SY

NC

_AD

C

/ER

RO

R_A

DC

/CS

_AD

C

SC

LK

DIN

DO

UT

AG

ND

AD

C_I

AG

ND

AG

ND

AG

ND

AG

ND

AG

ND

3.3V

d

AG

ND

AG

ND

DA

C_I

DA

C_V

AG

ND

DO

UT

/SY

NC

_DA

C

DIN

SC

LK

RS

TSE

LG

AIN

/RE

SE

T/L

DA

C

AG

NDAG

ND

5Va

DG

ND

GA

IN

DG

ND

DG

ND

DG

ND

DG

ND

A0

1

SD

A5

SC

L6

WP

7V

CC

8A

12

A2

3V

SS

4

U5

24LC

32

3.3V

d3.

3Vd

3.3V

d

3.3V

d

3.3V

d

DG

ND

DG

ND

DG

ND

3.3V

d

SC

LK

DIN

DO

UT

3.3V

d

/CS

_AD

C

/SY

NC

_AD

C/E

RR

OR

_AD

C

/SY

NC

_DA

C

3.3V

d

/RE

SE

T/L

DA

C

Faul

t

MO

DE

EN

_PW

R

2.5V

refo

ut

DG

ND

2.5V

refo

ut

AG

ND

R59

DN

I

DG

ND

2.5V

Ful

l Sca

le (G

ain

=1):

R59

- O

pen

R60

- S

hort

AD

C_V

AG

ND

2.5V

refo

ut

AG

ND

C83

100p

F

R11

233

AG

ND

AG

ND

5Va

C74

0.1u

F C66

0.1u

FC

670.

1uF

C68

1uF

C72

0.1u

F

C69

0.1u

FC

701u

FR

88 0

C80

0.1u

FC

841u

F

C77

0.1u

FC

781u

F

R10

9

0

R99

4.7K

R10

14.

7KR

104

4.7K

R78

DN

IR

79D

NI

R23

100K

R21

DN

I

R20

100K

C24

0.1u

F

R57

0

R33 1KR32 1K

R28

0

C43

0.1u

F

C38

0.1u

FC

351u

F

C54

1uF

C53

0.1u

F

R49

4.7K

R46

4.7KC82

100p

F

C81

100p

F C79

100p

F

C75

100p

F

C73

100p

F

C65

100p

F

R50

4.7K

R11

133

R11

033

R10

833

R10

333

R94

33

R89

33

R84

33

R95

33

R96

33

R10

233

R93

33

R10

733

R87

33

R10

033

R90

33

R86

33

R68

33

DO

UT

R60 0

R58

DN

I

C30

1uF

C29

1uFA

GN

D

AG

ND

RS

TSE

L

R58

not

pop

ulat

edR

eset

to z

ero

scal

e

AIN

0/R

EF2-

2

AIN

1/R

EF2+

3

AIN

24

AIN

35

AIN

426

AIN

527

AIN

628

AIN

729

AIN

830

AIN

931

AIN

1032

AIN

1133

AIN

1234

AIN

1335

AIN

1436

AIN

1537

RE

F+40

RE

F-39

RE

FOU

T6

AIN

161

XTA

L213

XTA

L112

DO

UT

14D

IN15

SC

LK16

/CS

17/E

RR

OR

18/S

YN

C19

RE

GC

APD

22

DG

ND

21

IOV

DD

20

RE

GC

APA

7

AV

DD

210

AV

DD

19

AVSS 8

PADDLE 41

GPIO124GPIO023

GPIO338GPIO225

PDSW11

U10

AD

7173

-8

SD

OU

T8

SD

IN14

SC

LK12

/SY

NC

13

RS

TSE

L16

GA

IN10

/RE

SE

T15

/LD

AC

9

Vlogic11

VDD5

VREF1

NC

2

VO

UTA

3

NC

6

VO

UTB

7

GND 4U6

AD

5689

R

NC

1N

C2

GN

D3

GN

D4

US

B_V

BU

S5

GN

D6

DN

U7

GN

D23

SPI_

HO

LD35

GN

D36

SPI_

SE

L_B

37N

C39

GN

D40

GPI

O0

43G

PIO

244

GPI

O4

45G

ND

46

GN

D52

EE

PRO

M_A

056

/RE

SE

T_O

UT

57G

ND

58D

NU

59/R

ES

ET_

IN60

DN

U8

DN

U9

DN

U10

GN

D11

DN

U12

DN

U13

DN

U14

DN

U15

DN

U16

GN

D17

NC

119

NC

120

DN

U18

DN

U19

DN

U20

DN

U21

DN

U22

DN

U24

DN

U25

DN

U26

DN

U27

GN

D28

DN

U29

DN

U30

DN

U31

DN

U32

DN

U33

DN

U34

SPI_

SE

L_C

38

DN

U42

DN

U41

GPI

O6

47D

NU

48D

NU

49N

C50

NC

51N

C53

NC

54N

C55

GN

D11

7G

ND

118

VIO

_3.3

V11

6G

ND

115

DN

U11

2D

NU

113

DN

U11

4

GN

D10

9D

NU

110

DN

U11

1

DN

U10

7D

NU

108

DN

U10

5D

NU

106

GN

D10

4

DN

U99

DN

U10

0D

NU

101

DN

U10

2D

NU

103

GN

D98

DN

U94

DN

U95

DN

U96

DN

U97

GN

D93

DN

U87

DN

U88

DN

U89

DN

U90

DN

U91

DN

U92

GN

D86

SPI_

CLK

82S

PI_M

ISO

83S

PI_M

OS

I84

SPI_

SE

L_A

85

GN

D81

SD

A_0

80S

CL_

079

GPI

O5

76G

PIO

377

GPI

O1

78

GN

D75

GPI

O7

74D

NU

72D

NU

73

NC

70N

C71

GN

D69

DN

U64

DN

U65

DN

U66

DN

U67

DN

U68

DN

U61

DN

U62

GN

D63

J7 SD

P-s-so

cket

CLF

LGR

721k

TP14

DG

ND

TP29

DG

ND

A1

B2

Gnd

3Y

4

Vcc

5U

12A1

B2

Gnd

3Y

4

Vcc

5U

14

NC

7SZ0

8 P5X

NC

1

A2

GN

D3

Y4

Vcc

5U

13

NC

7SZ0

4-P5X

NC

1

A2

GN

D3

Y4

Vcc

5U

15

NC

7SZ0

4-P5X

DG

ND

DG

ND

DG

ND

C99

.1uF

C98

.1uF

C97

.1uF

C96

.1uF

DG

ND

DG

ND

DG

ND

DG

ND

LF2

LF1

MO

DE

SW

_EN

+12V

a5V

ref

VIN

2V

OU

T6

GND 4

U16

AD

R45

50

1uF

C10

51u

FC

104

4.7u

FC

106

DN

IR

146

C10

71u

F

R14

7

DN

I5Vre

f

DG

ND

5V F

ull S

cale

(Gai

n =2

):R

59 -

Sho

rtR

60 -

Ope

n

3.3V

d

3.3V

d

3.3V

d

3.3V

d

Figure 27. ADC, DAC, and SDP Connector

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16194-028

Figure 28. Analog Interface Board Top Silkscreen

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16194-029

Figure 29. Analog Interface Board Top Layer

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16194-030

Figure 30. Analog Interface Board Layer 2

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16194-031

Figure 31. Analog Interface Board Layer 3

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16194-032

Figure 32. Analog Interface Board Bottom Layer

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16194-033

Figure 33. Analog Interface Board Bottom Silkscreen

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16194-034

Figure 34. Analog Interface Board

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TROUBLESHOOTING SOFTWARE To troubleshoot the software, take the following steps:

1. Always install the software prior to connecting thehardware to the PC.

2. Always allow the install to fully complete (the software is atwo part install: the ADC software and the SDP drivers).Completing the install may require a PC restart.

3. When you first plug in the SDP-S board via the USB cableprovided, allow the new Found Hardware Wizard to run.This step may take a little time; however, the wizard mustrun to completion prior to starting the software.

4. When the board does not appear to be functioning, ensurethat the ADC evaluation board is connected to the SDP-Sboard and that the board is being recognized in the DeviceManager, as shown in Figure 11.

HARDWARE To troubleshoot the hardware, take the following steps:

1. If the software does not read any data back, check that thepower is applied within the power ranges described in thePowering the System section.

2. Using a voltmeter, verify the following voltages on theanalog interface board:

• 10.5 V ±3% at TP1• 12 V at TP2• 5 V at TP4• −5 V at TP5

3. Launch the software and read the data. If nothing happens,exit the software.

4. Power down the board and relaunch the software.5. If no data is read back, confirm that the power module

board is plugged into the analog interface board, and thatthe analog interface board is connected to the SDP-S boardand that the board is being recognized in the DeviceManager, as shown in Figure 11.

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ORDERING INFORMATION BILL OF MATERIALS

Table 4. Power Module Board Reference Designator Description Manufacturer Part No. C1, C2 270 µF, 35 V, aluminum-polymer capacitors, radial Panasonic EEH-ZA1V271P C3, C4, C8, C13 10 µF, 50 V, ceramic capacitors, X5R, 1210 Murata GRM32ER61H106KA12 C7, C9 10 µF, 25 V, ceramic capacitors, X5R, 0603 Murata GRM188R61E106MA73 C10 0.10 µF, 50 V, ceramic capacitor, X7R, 0603 Murata GRM188R71H104KA93D C11, C12 Capacitor, ceramic, 1000 pF, 50 V, X7R, 0603 Murata GRM188R71H102KA01D C14, C15, C16, C17 150 µF, 10 V, aluminum-polymer capacitors, radial Panasonic 10SVPS150M CL+, CL−, CS+, CS−, DH_DRV, DL_DRV, EN, SW, Vin, Vout

Test points, PC, multipurpose, red Keystone Electronics 5000

D1 Diode, Schottky, 30 V, 1 A, SOD123L ON Semiconductor MBR130LSFT1G D2 Diode, Zener, 15 V, 300 MW, SOD523 NXP BZX585-C15 F1 Fuse board mount, 10 A, 32 V ac, 63 V dc Schurter Inc. 3413.0328.22 J1 8-position header, 0.100" (2.54 mm), gold Sullins Connector PBC04DAAN J2 12-position header, 0.100" (2.54 mm), gold Sullins Connector PBC06DAAN J3 16-position header, 0.100" (2.54 mm), gold Sullins Connector PBC08DAAN L1 6.8 μH high current shielded power inductor Coilcraft XAL1510-682ME L2 0.16 μH high current shielded power inductor Coilcraft XAL5030-161ME Q1 MOSFET, P-channel, 30 V, 100 A Infineon BSC030P03NS3 Q2, Q3 MOSFETs, N-channel, 30 V, 22 A Infineon BSZ019N03LS Q4, Q6 MOSFETs, N-channel, 60 V, 320 mA, SOT323 NXP BSS138PW Q5 MOSFET, P-channel, 60 V 170 mA, SOT-23 Infineon BSS84PH6433XTMA1 R2, R5, R9, R10, R11, R12, R13, R18, R20

Resistors, SMD, 10 kΩ, 1%, 1/10 W, 0603 Yageo RC0603FR-0710KL

R3, R4 Resistors, SMD, 0.0 Ω jumper, 1/10 W, 0603 Yageo RC0603JR-070RL R6 Resistor, SMD, 71.5 kΩ, 1%, 1/10 W, 0603 Yageo RC0603FR-0771K5L R8 Resistors SMD, 10 Ω, 1%, 1/10 W, 0603 Yageo RC0603FR-0710RL R15 Resistors SMD, 0.005 Ω, 1%, 2 W, 2512 Stackpole Electronics CSNL2512FT5L00 R16 Precision current shunt, 0.003 Ω, 0.1%, 15 ppm, 3 W Vishay Precision Group Y14880R00300B9R R17, R21 Resistors, SMD, 2 Ω, 1%, 1/10 W, 0603 Yageo RC0603FR-072RL TP1, TP2, TP3, TP4 Test points, PC, miniature T/H, green Keystone Electronics 5116 U1 Isolated precision half-bridge driver, 4 A output Analog Devices ADuM7223ACCZ U2, U3 IC VREF shunts, ADJ SOT23 Diodes Incorporated ZTL431AFTA

Table 5. Analog Interface Board Reference Designator Description Manufacturer Part Number C1 1000 µF, 35 V, aluminum capacitor, radial Panasonic EEU-FC1V102S C2, C3, C5, C8, C9, C11, C14, C19, C20, C21, C22, C23, C25, C50

Capacitor, ceramic, 4.7 μF, 25 V, X5R, 0805 Taiyo Yuden TMK212BJ475KG-T

C4, C16, C27, C34, C49, C92, C94, C101, C103, C108

Capacitor, ceramic, 10000 pF, 50 V, NP0, 0603 Murata GRM1885C1H103JA01D

C6, C10, C12, C15 Capacitor, ceramic, 1 μF, 50 V, X7R, 0805 Murata GRM21BR71H105KA12L C7 Capacitor, ceramic, 10 μF, 50 V, X7R, 1210 Murata GRM32ER71H106KA12L C13 Capacitor, ceramic, 0.33 μF, 16 V, X7R, 0603 TDK Corporation C1608X7R1C334K080AC C17 Capacitor, ceramic, 0.047 μF, 50 V, X7R, 0603 Murata GRM188R71H473KA61D C18 Capacitor, ceramic, 680 pF, 50 V, C0G, 0603 TDK Corporation C1608C0G1H681K080AA C24, C36, C38, C43, C53, C58, C66, C67, C69, C71, C72, C74, C76, C77, C80, C85, C86, C88, C89, C96, C97, C98, C99, C100, C102

Capacitor, ceramic, 0.1 μF, 25 V, X7R, 0603 Murata GRM188R71E104KA01D

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Reference Designator Description Manufacturer Part Number C26, C33, C39, C40, C44, C48, C51, C55, C59, C64, C93, C95

Capacitor, ceramic, 1000 pF, 50 V, X7R, 0603 Murata GRM188R71H102KA01D

C28, C32 Capacitor, ceramic, 270 pF, 50 V, NP0, 0603 Murata GRM1885C1H271JA01D C29, C30, C35, C47, C52, C54, C68, C70, C78, C84, C104, C105, C106, C107

Capacitor, ceramic, 1 μF, 25 V, X7R, 0603 Murata GRM188R71E105KA12D

C31, C42, C45, C65, C73, C75, C79, C81, C82, C83, C90, C91, C109

Capacitor, ceramic, 100 pF, 50 V, C0G, 0603 TDK Corporation C1608C0G1H101J080AA

C37, C41 Capacitor, ceramic, 2200 pF, 50 V, X7R, 0603 Murata GRM188R71H222KA01D C46, C87 Capacitor, ceramic, 47 pF, 50 V, NP0, 0603 AVX Corporation 06035A470JAT2A C56, C60, C62 Capacitor, ceramic, 39 pF, 50 V, C0G, 0603 TDK Corporation CGA3E2C0G1H390J080AA C57, C61, C63 Capacitor, ceramic, 560 pF, 50 V, NP0, 0603 Murata GRM1885C1H561JA01D D1 Diode, Zener, 11 V, 200 MW, SOD323F Fairchild

Semiconductor MM3Z11VB

D2, D4, D6, D7 Green, 573 nm, LEDs, indication - 0603 OSRAM Opto LG Q396-PS-35 D3 Diode, Schottky, 60 V, 1 A, POWERDI323 Diodes Incorporated PD3S160-7 D5 Diode, Zener, 5.1 V, 200 MW, SOD323 Diodes Incorporated DDZ9689S-7 D9, D10 Diode, Schottky, 40 V, 3 A, SMB Diodes Incorporated B340LB-13-F D11 Diode, Schottky, 30 V, 200 mA, SOD123 ON Semiconductor BAT54T1G F1 Fuse board mount, 200 mA, 125 V ac/dc Littelfuse Inc. 0466.200NR F2 Fuse board mount, 375 mA, 125 V ac/dc Littelfuse Inc. 0466.375NR J1 8-position header connector, 0.100" (2.54 mm) Sullins Connector PPPC042LFBN-RC J2 12-position header connector, 0.100" (2.54 mm) Sullins Connector PPPC062LFBN-RC J3 16-position header connector, 0.100" (2.54 mm) Sullins Connector PPPC082LFBN-RC J4, J5, J8, J9 Banana jack connectors, standard banana Johnson-Cinch

Connectivity 108-0740-001

J6 Terminal block, 2-position side ENT, 3.5 mm TE Connectivity AMP 1776275-2 J7 120-position connector receptacle, center strip

contacts, surface mount, gold Hirose Electric Co Ltd FX8-120S-SV(21)

L1 Coupled inductor, LPD5030, 100 μH Coilcraft LPD5030-104MRB L2 Fixed inductor, 3.3 μH, 1.2 A, 120 MΩ Murata LQH32PN3R3NN0L MH1, MH2, MH3, MH4 Hex standoff threaded M3 × 0.5 brass 0.630" Harwin Inc. R30-1011602 MH1, MH2, MH3, MH4 Machine screw, Pan Phillips M3 B&F Fastener Supply MPMS 003 0008 PH Q1 Transistor, NPN, 30 V, 2 A, SOT89-3 Diodes Incorporated 2DD2679-13 Q2, Q6, Q7 Transistors, NPN, 40 V, 0.2 A, SOT23 ON Semiconductor MMBT3904LT1G Q3 MOSFET, N-channel, 60 V, 4.1 A, 6-TSOP Vishay Siliconix SI3458BDV-T1-E3 Q4, Q5, Q12, Q13 MOSFET, N-channel, 60 V, 320 mA, SOT323 NXP Semiconductors BSS138PW,115 Q8, Q9, Q10, Q11 MOSFET, N-channel, 30 V 22 A, TSDSON-8 Infineon Technologies BSZ019N03LS R1 DNI (Do Not Install) R2 Resistor, SMD, 442 Ω, 1%, 1/10 W, 0805 Vishay Dale CRCW0805442RFKEA R3, R6, R14, R46, R49, R50, R99, R101, R104

Resistors, SMD, 4.7 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW06034K70FKEA

R4, R26, R28, R30, R34, R39, R40, R47, R48, R51, R57, R60, R70, R73, R83, R88, R109, R113, R114, R115, R116, R117, R118, R123, R124, R138, R152

Resistors, SMD, 0.0 Ω, jumper, 1/10 W, 0603 Vishay Dale CRCW06030000Z0EA

R5 Resistor, SMD, 4.32 Ω, 1%, 1/8 W, 0805 Vishay Dale CRCW08054R32FKEA R7 Resistor, SMD, 294 Ω, 1%, 1/10 W, 0805 Vishay Dale CRCW0805294RFKEA R8 Resistor, SMD, 49.9 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060349K9FKEA R9 Resistor, SMD, 205 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW0603205KFKEA R10 Resistor, SMD, 23.2 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060323K2FKEA R11, R12 Resistors, SMD, 26.7 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060326K7FKEA R13, R17 Resistors, SMD, 2.43 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW06032K43FKEA R15 Resistor, SMD, 8.87 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW06038K87FKEA

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Reference Designator Description Manufacturer Part Number R16 Resistor, SMD, 88.7 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060388K7FKEA R18 Resistor, SMD, 0.0 Ω, jumper, 1/8 W, 0805 Vishay Dale CRCW08050000Z0EA R19, R42, R44, R45, R52, R53, R55, R62, R77, R80, R85, R128, R129, R132, R133, R137, R148, R149, R151

Resistors, SMD, 10 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060310K0FKEA

R20, R23, R122 Resistors, SMD, 100 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW0603100KFKEA R24, R35 Resistors, SMD, 6.04 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW06036K04FKEA R25, R31, R32, R33, R72, R139, R140

Resistors, SMD, 1 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW06031K00FKEA

R27, R36 Resistors, SMD, 64.9 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060364K9FKEA R29, R68, R84, R86, R87, R89, R90, R93, R94, R95, R96, R100, R102, R103, R107, R108, R110, R111, R112, R141, R142

Resistors, SMD, 33 Ω, 1%, 1/10 W, 0603 Vishay Dale CRCW060333R0FKEA

R37, R41, R144, R145 Resistors, SMD, 100 Ω, 1%, 1/10 W, 0603 Vishay Dale CRCW0603100RFKEA R43 Resistor, SMD, 4.42 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW06034K42FKEA R61 Resistor, SMD, 54.9 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060354K9FKEA R63, R71, R76 Resistors, SMD, 6.65 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW06036K65FKEE R64, R66, R74 Resistors, SMD, 121 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW0603121KFKEA R65 Resistor, SMD, 4.02 kΩ, 1%, 1/4 W, 0603 Vishay Dale CRCW06034K02FKEA R67, R69, R75 Resistors, SMD, 78.7 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060378K7FKEA R81 Resistor, SMD, 825 Ω, 1%, 1/10 W, 0603 Vishay Dale CRCW0603825RFKEA R82 Resistor, SMD, 35.7 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060335K7FKEA R91, R92, R97, R98 Resistors, SMD, 10 kΩ, 0.1%, 1/16 W, 0603 TE Connectivity RN73C1J10KBTG R105, R106 Resistors, SMD, 4.99 kΩ, 0.1%, 1/16 W, 0603 TE Connectivity RN73C1J4K99BTDF R125 Resistor, SMD, 3.32 kΩ, 1%, 1/8 W, 1206 Vishay Dale CRCW12063K32FKEA R126 Resistor, SMD, 2.61 kΩ, 1%, 1/8 W, 1206 Vishay Dale CRCW12062K61FKEA R130, R131 Resistors, SMD, 499 Ω, 1%, 1/10 W, 0603 Vishay Dale CRCW0603499RFKEA R134, R135 Resistors, SMD, 1 MΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW06031M00FKEA R136 Resistor, SMD, 39.2 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW060339K2FKEA R143 Resistor, SMD, 133 kΩ, 1% 1/10 W, 0603 Vishay Dale CRCW0603133KFKEA R150 Resistor, SMD, 243 kΩ, 1%, 1/10 W, 0603 Vishay Dale CRCW0603243KFKEA TP1, TP2, TP4, TP5, TP8, TP9, TP15, TP16

Test points PC mini, .040" D, red Keystone Electronics 5000

TP3, TP11, TP12, TP14, TP19, TP26, TP27, TP29

Test points PC mini, .040" D, green Keystone Electronics 5116

TP6, TP7, TP10, TP13. TP20, TP21, TP22, TP23, TP24, TP25, TP28, TP30

Test points PC mini, .040" D, white Keystone Electronics 5002

U1 IC, regulator, LDO ADJ, 0.3 A, 8-lead SOIC Analog Devices ADP7102ARDZ-R7 U2 IC, regulator, BST SEPIC ADJ, 1.4 A, 8-lead MSOP Analog Devices ADP1612ARMZ-R7 U3 IC, regulator, LDO, 5 V, 0.3 A, 8-lead SOIC Analog Devices ADP7102ARDZ-5.0-R7 U4 IC, regulator, switched capacitor inverter,

25 mA, 6-lead SOT23 Analog Devices ADM8829ARTZ-REEL7

U5 IC EEPROM, 32 kb, 400 kHz, 8-lead SOIC Microchip Technology 24LC32A-I/SN U6 IC DAC, 16 bit, SRL, 16-lead TSSOP Analog Devices AD5689RBRUZ U7 Battery charge controller, PWM, IC, 48-lead LQFP Analog Devices AD8452ASTZ U8 IC comparator, dual OD, 8-lead SOT23 Analog Devices ADCMP343YRJZ-REEL7 U9 IC, op amp, JFET, 5 MHz, 8-lead SOIC Analog Devices ADTL082ARZ U10 IC ADC 8-channel mux, low power, 40-lead LFCSP Analog Devices AD7173-8BCPZ U11, U17 IC comparator. open-drain, 5-lead SC70 Analog Devices ADCMP370AKS U12, U14 IC gate AND, 1-channel, 2-input, SOT-23 Fairchild/ON Semi NC7SZ08M5X U13, U15 IC inverter, SGL TinyLogic SOT-23 Fairchild/ON Semi NC7SZ04M5X U16 IC VREF series, 5 V, 8-lead SOIC Analog Devices ADR4550BRZ

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PRODUCTS ON THIS EVALUATION SYSTEM

Table 6. Product Ordering Model Description AD8452 AD8452ASTZ Precision analog front end and controller and PWM for battery test/formation

systems AD7173-8 AD7173-8BCPZ Low power, 8-/16-channel, 31.25 kSPS, 24-bit, highly integrated Σ-Δ ADC AD5689R AD5689RACPZ Dual, 16-bit nanoDAC+ with 2 ppm/°C reference ADR4550 ADR4550BRZ Ultra low noise, high accuracy 5.0 V voltage reference ADTL082 ADTL082ARZ Low cost JFET input dual operational amplifier ADP1612 ADP1612ARMZ 650 kHz/1.3 MHz step-up PWM dc-to-dc switching converter ADP7102 ADP7102ARDZ 20 V, 300 mA, low noise, CMOS LDO ADM8829 ADM8829ART Switched capacitor voltage inverter with shutdown ADuM7223 ADM7223ACCZ Isolated precision half-bridge driver, 4 A output ADCMP343 ADCMP343YRJZ Dual 0.275% comparator and reference with programmable hysteresis ADCMP370 ADCMP370AKSZ General-purpose comparator with an open-drain output

RELATED LINKS Resource Description Battery Formation and Testing Battery Formation and Testing Application Page Technical Article Power Efficient Battery Formation/Testing System with Energy Recycling AN-1319 Application Note Compensator Design for a Battery Charge/Discharge Unit Using the AD8450 or the AD8451 AD8450/AD8451 Compensator Design Tool

Simulation Design Tools for the AD8450/AD8451

ESD Caution ESD (electrostatic discharge) sensitive device. Charged devices and circuit boards can discharge without detection. Although this product features patented or proprietary protection circuitry, damage may occur on devices subjected to high energy ESD. Therefore, proper ESD precautions should be taken to avoid performance degradation or loss of functionality.

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UG16194-0-10/17(0)