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ACTIVITY BOOK THIS ACTIVITY BOOK AND ENROLMENT PACKAGE MUST BE COMPLETED PRIOR

TO ATTENDING 1ST DAY OF TRAINING COURSE

TLILIC0003 Licence to Operate a Forklift Truck

Activity Book 2

StaySafe Training RTO 45400 V1.1 28022019

StaySafe Training www.staysafetraining.com.au

Phone 0414 758 401 Email [email protected]

ABN 17 617 624 432 StaySafe Training Registered Training Organisation number: 45400 PO Box 134 Whyalla SA 5600

© Safe Work Resources / StaySafe Training – RTO 45400

mailto:[email protected]


Activity Book 3


TLILIC0003 LICENCE TO OPERATE A

FORKLIFT TRUCK

ACTIVITY BOOK

RTO to retain as evidence of training and competency

Learner Details: Trainer Details:

Name: Name:

Contact number: RTO:

Email: Contact number:

Email:

Training Location: 13 Horwood Street Whyalla South Australia 5600

Date of Training:


Activity Book 4


REVIEW QUESTIONS SECTION 1

1. List the 4 main types of WHS legislation, requirements and guidelines.

1. 2. 3. 4.

2. List 3 examples of forklift instructions.

1. 2. 3.


Activity Book 5


3. List 4 examples of hazards that you should check for in the work area.

1. 2. 3. 4.

4. What 2 factors can you look at to work out risk levels?

1. 2.

5. Why is it a good idea to check the path you’re planning to take with the forklift before you start?


Activity Book 6


6. Number the hierarchy of hazard controls in order from most effective to least effective.

______Isolation. ______Personal Protective Equipment. ______Administrative Controls. ______Elimination. ______Engineering Controls. ______Substitution.

7. What is the risk level of a hazard with a consequence of moderate and a likelihood of possible?

8. What are 3 types of forklift trucks?

1. 2. 3.

9. Where is the stability triangle on a forklift?


Activity Book 7


10. What is the meaning of the term ‘rated capacity’?

11. Which of the 2 forklifts below is overloaded if they are rated at 1450kg with a load centre distance of 550mm?

12. Which of the 3 forklifts below rated at 2500kg with load centre distance of 600mm is overloaded?


Activity Book 8


FORKLIFT LOAD CHART (example only)

MODEL SERIAL NO. MAX HEIGHT

MAX BACK TILT

WARNING 1. DO NOT LIFT LOAD UNLESS PLACED EVENLY ON FORKS. 2. DO NOT TRANSPORT OR MANOEUVRE WITH LOAD RAISED EXCEPT TO CLEAR OBSTRUCTION AND THEN ONLY WITH MAST TILTED BACK TOWARD DRIVER.

XTQ300a ACLF-011 3855mm 10 DEGREES

MAST VERTICAL MAST FORWARD TILT 10 DEGREES

LENGTH mm

FORK HEIGHT mm

LOAD CENTRE mm

WORKING LOAD LIMIT kg

LENGTH mm

FORK HEIGHT mm

LOAD CENTRE mm

WORKING LOAD LIMIT kg

Forks

1065 3855 600 2160 Forks 1065 3855 600 1840

13. Using the above forklift load chart, can a load weighing 2090kg with a load centre of 600mm be lifted to a fork height of 3855mm with a vertical mast by this forklift?

14. Using the above forklift load chart, can the same load listed in the previous question be lifted to the same fork height with a mast forward tilt of 10 degrees?

15. List 3 workplace communication methods that you could use during forklift operations.

1. 2. 3.


Activity Book 9


REVIEW QUESTIONS SECTION 2

1. List 3 examples of things you would check during your visual checks of a forklift.

1. 2. 3.

2. What should you do if the forklift load chart is missing or you cannot read it?

3. What are 3 fluid levels that need to be checked before using the forklift?

1. 2. 3.

4. What should you check if you are unsure of the controls for the forklift you are operating?


Activity Book 10


5. List 4 safety devices that should be installed on a forklift before you operate it?

1. 2. 3. 4.

6. How many points of contact should you use when getting in and out of a forklift?

7. Why should you listen for abnormal noises when starting the forklift?

8. What is the first thing you should do if you find a fault with the forklift during your routine checks?


Activity Book 11


9. What is one way that you can determine the weight of a load?

10. Work out the weight of a load on a pallet made up of 18 boxes each weighing 38kg. The pallet weighs 15kg. Show all working.

11. Work out the weight of a metal bin containing 15 bags of materials each weighing 20kg. The bin weighs 310kg empty. Show all working.

12.

Work out the weight of a load on a pallet that is made up of 16 small boxes, 5 medium boxes and 2 large boxes marked with the following weights:

Small boxes – 5kg. Medium boxes – 12kg. Large boxes – 48kg. Pallet – 15kg.

Show all working.


Activity Book 12


13. Where should the heaviest part of the load be positioned?

14. Why should you never pick up a load on one fork arm?

15. List 3 factors that would influence the speed of the forklift while travelling with a load.

1. 2. 3.

16. What should you do if the load you are carrying blocks your view?

17. What should you always do before reversing the forklift?


Activity Book 13


18. What is the correct way to travel with a load on a ramp?

19. What are the 5 steps you should remember when placing a load with a forklift?

1. 2. 3. 4. 5.

20. What should you do if you lose control of the forklift and it begins to tip sideways?

21. List 3 places where you would NOT park the forklift.

1. 2. 3.


Activity Book 14


22. How should the fork arms be positioned when parking the forklift?

23. Why should you remove the keys from the forklift after you have finished using it?

24. Why do you need to inspect the forklift after operations?

25. What 4 things should you do if you find a fault with the forklift during post-operational checks?

1. 2. 3. 4.


Activity Book 15


LEARNERS NOTES

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