activities at research group of Chemistry and Process ... · 05/09/2012 · fuels in existing...
Transcript of activities at research group of Chemistry and Process ... · 05/09/2012 · fuels in existing...
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Research
activities
at research
group
of Applied
Chemistry
and Process
Chemistry
LuTek
Final
Seminar
9.5.2012
Pekka Tynjälä, PhD
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Content of the presentation
• Advanced
catalytic
oxidation
processes
in (waste)water
treatment
• Research
on lithium‐ion
battery
chemicals
and chemical
precipitation
• Catalytic
conversion
of biomass to fuels
and valuables
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Advanced
catalytic
oxidation processes
in (waste)water
treatment
Pt/Al2O3
Pt/CeO2 Al2O3
Pt/ZrO2 CeO2
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Advanced
catalytic
oxidation processes
in (waste)water
treatment
• Researchers
in our
group:
M.Sc. (Chem.) Hanna RunttiM.Sc. (Eng.) Laura RahikkaM.Sc. (Chem.) Tero LuukkonenM.Sc. (Chem.) Emma TolonenM.Sc. (Chem.) Anne Heponiemi
• Senior researchers:D.Sc. Pekka TynjäläD.Sc. Jaakko Rämö
(advisor)
D.Sc. Tauno Kuokkanen (advisor)PhD
Sylvain
Keav
(advisor)
Ass
prof
Rachid
Brahmi
(advisor)
Prof. Ulla Lassi
• Main projects
on that
topic
:
Moniwater/Tekes
Valokata/Tekes
AOPI/Academy of Finland, 2012‐2016
Teollisuuden jätevesien käsittely, 2009‐2012
Several
projects
with
industry
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Advanced
oxidation
processes
in water/wastewater
treatment
• Industrial
collaboration: Cabb
Oy (Kemfine), Kemira, Snellman, Eskopuu, UPM‐Kymmene, Stora Enso, JP Analysis,
Yara, Sachtleben
Pigments, PAC Solution, Rautaruukki, Outokumpu, Talvivaara, Keliber, Gasek, Arizona Chemical
etc.
• Some
significant
references:
Heponiemi et al., (2011) Topics
in Catal. 54: 1034‐1041.
Luukkonen et al., (2012) PowerPlant
Chemistry
14(2): 112‐119.
Heponiemi & Lassi, (2012) Advanced
oxidation
processes
in industry, accepted
for publication.
Rahikka et al. (2012) Ce‐Zr
mixed
oxides
in the catalytic
wet
air oxidation, manuscript.
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Research
on lithium‐ion
battery
chemicals
and
chemical
precipitation
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Akkumateriaalien tutkimusinfrastruktuurin kehittäminen (AKKU)
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Tavoitteet (1)
Rakentaa ja käyttöönottaa akkukemikaalien tutkimusympäristö
(sähkökem. ominaisuudet)
(2) Tutkimuslaboratorion toiminnan käynnistäminen(3) Litiumklusteri‐innovaatioympäristön toimintaedellytysten
parantaminen ja yhteistyön tiivistäminen(4) Alueen akkuteknologia‐
ja materiaaliosaamisen lisääminen
(5) Tutkimuslaitos‐teollisuus‐yhteistyön vahvistaminen(6) Luoda edellytykset kansallisesti ja kansainvälisesti
kilpailukykyiselle akkukemikaalien tutkimus‐
ja tuotekehitys‐toiminnalle Keski‐Pohjanmaalla
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Research
on lithium‐ion
battery chemicals
• Researchers
in our
group:
M.Sc. (Chem.) Siru TuomaalaM.Sc. (Eng.) Samuli Räsänen (defence
2012)
M.Sc. (Eng.) Juho VälikangasM.Sc. (Geol.) Pekka TanskanenB.Sc. Toni KauppinenB.Sc. Minna Jokinen
• Senior researchers:D.Sc. Pekka Tynjälä
(advisor)
D.Sc. Tao Hu
(advisor)
D.Sc. Tauno Kuokkanen (advisor)Prof. Ulla LassiSeveral
industrial
advisors
• Main projects
on that
topic
:
LITIUM/Tekes
2008‐2010
IMPOLI/Tekes
2010‐2012
LITHIUM/Academy of Finland (under
evaluation)
NANOLI/Teknologiateollisuus foundation, ‐2013
NOFALI/Tekes
2012‐2014
Several
projects
with
industry
Kuva: Siru
Tuomaala
2010
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AKKU- Odotettavissa olevat tulokset
• Hankkeen päättyessä
litiumklusteri‐innovaatioympäristön käytössäon moderni laitteistokokonaisuus akkukemikaalien testaukseen ja kennojen valmistukseen• Osaajaresurssit akkumateriaalien testaukseen ja uutta osaamistako. aihealueen ympärillä.
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Akkututkimus ‐ Elektrodin valmistus
Elektrodimateriaalin valmistus
Sekoitus & viskositeetin määritys
Aktiivinen elektrodimateriaali
Päällystys virrankeräimelle
+ sidosaine+ grafiitti+ liuotin
KuivausKalanterointi(puristus)
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Testaus
Akkututkimus ‐
Kennon valmistus & testaus
Elektrodin leikkausKennon kasaus Kennon sulkeminen
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Catalytic
conversion
of biomass to fuels
and valuables
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Catalytic
conversion
of biomass to fuels
and valuables
• Researchers
in our
group:
M.Sc. (Chem.) Jana Holm
M.Sc. (Chem.) Henrik Romar
M.Sc. (Chem.) Audrey Hernoux
M.Sc. (Chem.) Kirsi Partanen
M.Sc. (Chem.) Sari Kilpimaa
M.Sc. B. Wikman (coordinator)
M.Sc. Riikka Lahti
• Senior researchers:
Ass. Prof. Jean‐Marc
Leveque
D.Sc. Tero Tuuttila (advisor)
Prof. Ulla Lassi
Several
industrial
advisors
• Main projects
on that
topic
:
HighBio/Interreg
Nord IVA, 2008‐2011
Catalytic
conversion
of biomass to biofuels
(Fortum
foundation
2009‐2012)
Biomass to fuels
and chemicals
(application)
SusFuFlex/Academy of Finland
HighBio2/Interreg
Nord IVA, 2011‐2013
Catalytic
conversion
of sugars
to 5‐HMF
(Fortum foundation
2012‐2015)
ForestRefine, BotniaAtlantica
2012‐2014
ComBiCat/Tekes
(under
evaluation)
Greenhouse
2011‐2013
NanoCatalysts/Tekes
(under
evaluation)
Projects
with
industry
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IntroductionSusFuFlex project focuses on the production of higher bioalcohols and other
compounds suitable as oxygenates (e.g. butanol, pentanol, mixed alcohols).
The main aims are:1) To study old and novel procedures for microbiological production of biobutanol,
higher alcohols and oxygenates as fossil fuel substitutes2) To develop and optimize catalytic materials and chemical (catalytic) reaction
pathways in the production of bioalcohols and other bio-derived compounds3) To conduct a sustainability analysis of the processes to be developed, to
analyze the atom economy of the new processes and to make a preliminary economical analysis, and
4) To integrate the processes and know-how developed by the research groups.
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Why higher alcohols as transportation fuels?
*) RON = research
octane
number, **) MON = motor
octane
number
•Butanol, pentanol
and mixed
alcohols
are
also
less
corrosive
than
ethanol
•They
can
be
used
for
replacing
fossil
fuels
in existing
combustion
engines
•Higher
alcohols
can
be
distributed
via the existing
pipelines
(low
vapour
pressure)•They
can
be
produced
in an
industrial‐scale
Table
1. Fuel
properties
of gasoline, diesel and C1‐C5 alcohols.
100%1041366.4316Methanol
100%961308.9419.6Ethanol
7%789611.1229.2n-Butanol
0%LowLow11.6827.8n-Pentanol
Negligible--(60 to 100 on idle)14.7
35.5Diesel
negligible81-8991-9914.632Gasoline
Water solubility(%)
MON**RON*Air-to-fuelratio
Energy density (MJ/l)
Fuel
100%1041366.4316Methanol
100%961308.9419.6Ethanol
7%789611.1229.2n-Butanol
0%LowLow11.6827.8n-Pentanol
Negligible--(60 to 100 on idle)14.7
35.5Diesel
negligible81-8991-9914.632Gasoline
Water solubility(%)
MON**RON*Air-to-fuelratio
Energy density (MJ/l)
Fuel
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Microbial
approach
in biobutanol production
•Pre-treatment of biomass
Raw materials-lignocellulosic
(pulp mill sludges) and starch-based biomass as a carbon
sourceor -a low-value by-product from food industry, e.g. cheese whey, a by-product from lactose purification, potato peels
•Fermentation of sugars to alcohols
•Solvent recovery, recycling of IL
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Summary of results
• The pre‐treatment of lignocellulosics
biomass to fermentable sugars is a challenging task
• Based
on the results, fiber
sludge
(as a carbon
source) will
be potential
for fermentation
process
‐high
sugar
concentration
enough
‐low
amount
of impurities
‐IL residues
low
• Other
sludges
might
also
be
potential
for biofuel
production
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CATALYTIC CONVERSION OF BIOMASS INTO TRANSPORTATION FUELS
AIM OF THE RESEARCHDevelopment of novel, chemical (catalytic) reaction
pathways for the production of butanol
and higher
bioalcohols.
MAIN FIELDS OF THE RESEARCHEvaluation of former and novel procedures for chemical production of butanol
–
Chemical degradation of biomass to obtain intermediate product(s)
Development and optimization of catalytic reactions for the production of
butanoland
higher alcohols
–
Catalyst synthesis and characterization
–
Alcohol(s) synthesis over heterogeneous catalyzed reactions
Sustainability analysis and evaluation of atom economy of the new processes
The research will be carried out as a Joint Project with prof. Jean‐Marc
Leveque, Université
de Savoié, France. It is funded by Fortum
foundation,
2009‐2012.
M.Sc. (Chem.) Audrey Hernoux
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Catalytic
conversion
of sugars
to 5‐HMF
Kirsi Partanen: A part
of D.Sc. Thesis
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A value chain for forest biomass
27
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28
HIGHBIO ‐
INTERREG NORD 2008 ‐
2011
Refining of new products and raw materials by gasification of biomass
Possibilities
‐
Example
of energy
and material
integration
in the greenhouse
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References
• HOLM, J., ASIKKALA, J. & LASSI, U. (2009) Cellulose fractionation from real sludge samples through ionic liquid [BMIM]Cl, Chemical Engineering
Transactions
vol. 17, 1645‐1650.
• ROMAR, H., LAHTI, R, TYNJÄLÄ, P. & LASSI, U. (2011) Co and Fe catalysed Fischer‐Tropsch
synthesis in biofuel
production, Topics in Catalysis, vol.
54, 1302‐1308.
• HOLM, J., ROMAR, H., LAHTI, R., LASSI, U. & LAJUNEN, M. (2012) Enzyme and acid catalysed
hydrolysis of fibre
sludge in [BMIM]Cl
and [AMIM]Cl
ionic liquids, revised for publication in Catalysis Today.
• KILPIMAA,S., KUOKKANEN, T. & LASSI, U. (2011) Physical and chemicals properties of wood ash from burning and gasification processes. The
Journal of Solid Waste technology and Management, 879‐887.
• HERNOUX, A., LEVEQUE, J‐M, LASSI, U., BOISSEAU, S. & MARAIS, M‐F. (2012) Conversion of a non‐water soluble potato starch waste into
reducing sugars under non conventional technologies, manuscript
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References
• KILPIMAA,S., KUOKKANEN, T. & LASSI, U. (2012) Chemical and leaching properties of wood ash from burning and gasification processes,
submitted for publication in Waste Management.
• HOLM, J.& LASSI, U. (2011) Ionic liquids in the pretreatment of lignocellulosic
biomass, In: Ionic Liquids, Theory and Applications (ed.XX),
InTech
publishing, 987‐953‐7619‐X‐X, Chapter 24, pp. 545‐560.
• HERNOUX, A., LEVEQUE, J‐M, LASSI, U., BOISSEAU, S. & MARAIS, M‐F. (2011) Catalytic conversion of biomass into transportation fuel,
In:
Proceedings of GPE‐3rd
International Congress Green Process Engineering, December 6‐8, Kuala Lumpur, Malaysia, (oral presentation, refereed
conference publication)
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Thank
You
for Your
attention
!
More
information: http://www.chydenius.fi/tutkimus/soveltava‐kemia