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    DOC. N.

    2017 30 000 R SP SP 22400 

    IRAN – SOUTH PARS GAS FIELD

    PHASES 4 & 5 

    PLANT :

    ONSHORE FACILITIES

    DOC. N.

    RP 2017 999 1900 002

    Page 1 of 57

      This document is the property of N.I.O.C.. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

    Agi p

    I r an GROUP

    ACTIVE FIRE FIGHTING

    6 IAFD C.H.PARK J.H.KIM H.M.CHANG  22-11-2004

    5 IAFD(HAZOP,PTR incorporated) C.H.PARK J.H.KIM H.M.CHANG  26-07-2003

    REV. DESCRIPTION BY CHKD APPR DATE

     

    4 AFD CZ RB GV 21-06-2002

    3 IFD CZ RB GV 24-05-2002

    2 Re-Issue for EPC C. Zini R.Brusoni F.Comodi 18-07-2001

    REV. DESCRIPTION BY CHKD APPR DATE

    Snampr oget t i Job. 309400 Doc. n° 999-ZA-E-03098

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    TABULATION OF REVISED PAGES

    PAGE Rev.4 Rev.5 PAGE Rev.4 Rev.5

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    CONTENTS

    1. SCOPE ....................................................................................................................................... 4

    2. APPLICABLE CODES AND REFERENCE DOCUMENTS ....................................................... 4

    3. ACTIVE FIRE-FIGHTING PHILOSOPHY .................................................................................. 6

    4. FIRE WATER DEMAND ............................................................................................................ 8

    5. FIRE WATER STORAGE TANKS ............................................................................................. 9

    6. FIRE WATER PUMPS ............................................................................................................. 10

    7. FIRE WATER MAINS............................................................................................................... 11

    8. FIXED WATER SYSTEMS....................................................................................................... 12

    9. FIXED FIRE MONITORS ......................................................................................................... 15

    10. FIRE HYDRANTS AND HOSE REELS ................................................................................... 16

    11. ACTIVE FIRE-FIGHTING FOR HYDROCARBON LIQUID STORAGE .................................. 17

    12. FOAM CONCENTRATE STORAGE ....................................................................................... 19

    13. TOTAL FLOODING CO2 SYSTEMS ...................................................................................... 20

    14. MOBILE AND PORTABLE EQUIPMENT ............................................................................... 21

    15. TECHNICAL APPENDIXES .................................................................................................... 22

    16. ATTACHMENTS ...................................................................................................................... 47

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    1. SCOPE

    This Job Specification covers the fire protection design requirements for the gas treatment plant for

    the “South Pars Development Project (Phases 4 and 5)”, in IRAN.

    Design requirements for passive fire protection systems and fire & gas detection systems are

    defined in separate documents.

    2. APPLICABLE CODES AND REFERENCE DOCUMENTS

    Fire-fighting engineering shall be generally based on the requirements of this specification.

    In addition reference can be made to the below indicated standards for development of detailed

    engineering of specific fire-fighting systems and equipment.

    2.1 APPLICABLE CODES AND STANDARDS

    NFPA 10 (1998 Ed) Portable Fire Extinguishers

    NFPA 11 (1998 Ed) Low Expansion Foam and Combined Agent Systems

    NFPA 11A (1999 Ed) Medium and High-Expansion Foam Systems

    NFPA 11C (1995 Ed) Mobile Foam Apparatus

    NFPA 12 (2000 Ed) Carbon Dioxide Extinguishing Systems

    NFPA 13 (1996 Ed) Sprinkler Systems

    NFPA 15 (1996 Ed) Water Spray Fixed Systems for Fire ProtectionNFPA 16 (1999 Ed) Foam-Water Sprinkler and Foam-Water Spray Systems

    NFPA 20 (1999 Ed) Installation of Centrifugal Fire Pumps

    NFPA 24 (1995 Ed) Private fire Service Mains and their Appurtenances.

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    2.2 REFERENCE DOCUMENTS

    SPP-2017-130-T-101 ISBL Firewater storage tank

    SPP-2017-130-T-102 OSBL Firewater storage tank

    SPP-2017-130-P-101 A/B ISBL Firewater jockey pumps –Lower section

    SPP-2017-130-P-102 A/B/C ISBL Firewater main pumps –Lower section

    SPP-2017-130-P-103 A/B ISBL Firewater jockey pumps – Upper section

    SPP-2017-130-P-104 A/B/C ISBL Firewater main pumps – Upper section

    SPP-2017-130-P-105 A/B OSBL Firewater jockey pumps

    SPP-2017-130-P-106 A/B/C OSBL Firewater main pumps

    PID-2017-130-0030-0101 ISBL Fire water storage – Fire water pumping system – Lower section

    PID-2017-130-0030-0102 ISBL Fire water pumping system – Upper section

    PID-2017-130-0030-0103 OSBL Fire water storage & pumping system

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    3. ACTIVE FIRE-FIGHTING PHILOSOPHY

    3.1 GENERAL PRINCIPLES

    It shall be first understood that extinguishing a main jet fire is not credible. The single possible

    strategy in case of such a fire is to shut-off the source of fuel and to promptly evacuate all

    personnel.

    The fire-fighting philosophy shall be focused on the capability of :

      Extinguishing small hydrocarbons fires at their early stage of development. This shall be

    achieved manually, through portable or wheeled fire extinguishers.

      Extinguishing pool fires limited to the retention basins or the dikes below equipment or tanks.

    This shall be achieved manually, through mobile or fixed foam systems of low expansion.

      Extinguishing automatically fires in the machinery enclosures through CO2 total flooding.

      Extinguishing manually electrical fires by means of either portable and mobile extinguishers, or

    fixed CO2 extinguishing system depending on the enclosure characteristics.

      Extinguishing cellulosic fires and limiting smoke development in buildings with high occupancy.

    The use of water as a cooling agent shall be understood to be a mitigation measure only.

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    3.2 SPECIFIC PLANT REQUIREMENTS

    3.2.1 Plant arrangement

    The Plant layout looks for two separate areas : one including all process facilities ( ISBL ) , the

    other including the condensate storage facilities ( OSBL ).

    Because these two areas are some 3 Km apart from each other, two separate fire-fighting systems

    shall be provided, each one serving the dedicated area only.

    The ISBL area looks for a wide ground levels differences so that fire water shall be supplied by

    two independent pumping system : one serving the upper level section, the other serving the lower

    level section.

    The OSBL area is assumed to be like a flat area, so fire water will be supplied by a dedicated fire

    water supply system.

    3.2.2 Water sources

    The system shall provide for two independent sources of water for fire service.

    Primary Water SourceDesalinated water shall be used as primary source and be permanently stored to allow for system

    uninterrupted operation for the required time.

    Desalinated water shall be supplied to ISBL and OSBL storage directly from Phase 4&5 Unit 126

    desalination facilities at 350 m3/h rate approx.

    This capacity shall serve for tank filling and continuous make-up service.

     A dedicated pipeline shall be provided from ISBL Phase 4&5 Unit 126 desalination facilities area to

    supply the OSBL area.

     Alternative Water Source

    Sea water shall be used as an alternative source and be supplied at the design capacity as

    required by any of the fire water system.

     At ISBL area, Sea Water shall be directly supplied by Phase 4&5 Unit 125 sea water pumps.

     At OSBL area, Sea Water shall be supplied by any source as available through the entire South

    Pars Field ; investigation and selection for the the most practical sea water source shall be

    performed during detailed engineering stage as well as study for adequate modification and

    interconnecting as necessary.

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    4. FIRE WATER DEMAND

    The quantity of water supplied to any Plant area/section shall be at least sufficient to provide fire

    fighting and exposure protection of the equipment within a Fire Area as described in the

    appendices .

    Separate water demand calculations shall be performed for the following Plant areas:

      ISBL upper section area

      ISBL lower section area

      OSBL area

    Fire in two separate Fire Area at the same time shall not be considered.

    The maximum fire water demand shall correspond to the most demanding Fire Area, plus extra

    capacity for monitors and hoses streams.

    Extra capacity shall be calculated in compliance with Technical Appendix, anyway considering the

    following minimum figures :

      120 m3/h for one mobile monitor plus 60 m3/h for fire hoses in process areas. 

      300 m3/h for mobile water/foam monitors in storage areas.

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    5. FIRE WATER STORAGE TANKS

    Two fire water storage tanks shall be provided:

      one serving the ISBL area fire water system , common to both upper and lower section

      one serving the OSBL area fire water system.

    Both the storage tanks shall be normally filled with desalinated water which is the primary fire water

    source.

    In case of an emergency or prolonged fire fighting operation, the tanks shall be replenished with

    sea water which is the alternative fire water source.

    Each of the tanks shall be sized to allow for not less than six hours operation at the rated design

    capacity of the reference area / section.

     At ISBL area the tank design capacity shall be calculated assuming the simultaneous operation of

    both fire pumps sets ( Upper section and Lower section ) at the same time.

    The plant shall not be repressurised after a fire, until the tank is refilled with desalinated water.

    The tank shall be provided with a level indicator and the maximum filling level shall be fitted with an

    overflow.

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    6. FIRE WATER PUMPS

    Three fire pumps sets shall be provided to deliver water to the ring mains as follows :

      One set serving the ISBL Upper section area

      One set serving the ISBL Lower section area

      One set serving the OSBL area

    Each pumping set shall consist of three horizontal fire water pumps (one electrically and two diesel

    driven; the electrically driven pump shall remain powered in case of total normal power failure)

    corresponding to 3x50% of the Design Water Demand.

    Each diesel engine shall include a fuel tank with a capacity of at least twelve hours running,

    manually refilled by the main storage.

    The fire water main shall be permanently pressurised by two electrically driven jockey pumps

    having a capacity of 30 m3/h minimum.

    The fire water network shall be pressurised at 7 barg at the highest point of the fire water network.

    One pump shall run continuously with the second acting as spare.

    The pumps shall be sized to provide the rated flow at a minimum pressure of 7 barg at the

    hydraulically most remote user.

    This requirement shall apply even if one supply branch of the fire water mains is blocked.

    Fire water pumps and drivers shall fully comply with NFPA 20 Codes and be provided with proper

    Listing /Approval.

     Any fire water pump shall be provided with :

      a manually operated isolation valve between the pump and the tie-in point with the main ring

      a minimum flow and a non-return valve on the discharge side of the pump

      testing facilities, designed to enable testing of the pump at 150% of the rated pump capacity

      surge protection, if necessary.

    The spare jockey pump and the three fire water pumps shall start automatically. The spare jockey

    pump shall be started automatically in the case of shutdown of the first jockey pump. The three

    water pumps shall be controlled by a low pressure signal from the fire water distribution network.

     After a suitable delay, should for any reason the fire water ring main pressure be below its set

    point, indicating the demand is not being satisfied, the logic shall initiate in sequence the starting of

    fire pump n°1, pump n°2 and pump n°3.

    Fire water pumps shall also be started automatically in the operation of automatic deluge system

    via the activation of fusible plug (PSL)/ heat sensitive cable.

    Pumps shall also be manually started from the pump local control panel. The possibility of starting

    the fire water pumps from the control room shall be envisaged. The only means for the operator to

    shutdown the fire pumps shall be by pressing the local stop push button.

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    7. FIRE WATER MAINS

    Three independent fire mains shall be provided to supply fire water to field equipment and

    systems:

      One main serving the ISBL Upper section area

      One main serving the ISBL Lower section area

      One main serving the OSBL area

    The mains shall be arranged in the form of a ring around fire zones so that each ring and any area

    within a fire zone can be supplied with water coming from two opposite directions.

     A single fire water line supplying fire fighting systems is acceptable for warehouses and low-risk,

    non-hydrocarbon process.

    Fire water ring main shall be underground and the required depth shall be at least 0.8m below the

    ground level.

    Piping should run along side roads at some distance from hydrocarbon piping and 2m away from

    the edge of the road or 1 m from the sidewalk if any.

    The firewater main shall be equipped with isolation gate valves so that any section of the grid can

    be taken out of service and the grid can still supply water through adjacent sections. Number of

    valves shall be based on number of pipes at a main junction less one. Easy access to these valves

    shall be provided. The valves shall be located in pits and position indicators shall be provided.

    The pipe sizes in the fire water mains network shall be calculated to give the design flowrate at the

    required pressure at the fire-fighting equipment even when one of the supply branches of the loop

    is blocked. The maximum allowable velocity in the fire water mains shall be 3 m/s during normal

    operation, and 4 m/s with one of the supply branches isolated when discharging the design

    capacity as required in any Fire Zone.

    The fire water system components (flanges, fittings, line pipe etc.) shall be capable of withstanding

    the maximum pressure with the fire water pumps in operation with no take off flow, plus the static

    head of the fully filled storage tank and the over pressure which could be developed due to surge

    (hammer effect) at pump start-up or when the take-off flow is stopped. Dynamic study to

    investigate the need for surge protection shall be performed during detailed engineering stage. 

    Underground piping material shall be GRP type and shall be chosen according to : Piping Material

    Classes Specification RP 2017 999 1300 001. When glass reinforced piping is used underground,

    detail design of the GRP network, including its installation shall be carried by the pipe supplier. The

    fire water mains shall be provided with full bore valved flushing connections so that all sections and

    dead ends can be properly cleaned out.

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    8. FIXED WATER SYSTEMS

    a) Deluge Systems

    Fixed water deluge systems are installed to provide cooling or fire intensity control.

      Deluge systems shall be installed for the protection of the following equipment :

      All vessels, columns and exchangers holding a hydrocarbon liquid volume of more

    than 5 m3.

    Water rate shall be 10.2 lit/min/m² of developed surface.

    Columns should be deluged on whole vertical length ; however consideration shall be

    made during detailed design to limit water application to 12 m maximum height from

    any possible hydrocarbon accumulation level, this in compliance NFPA 15

    recommendation.

      Pumps handling products close to or above their auto-ignition temperature.

      Pumps handling C4 and lighter products.

    The foundation/skid of the pumps including an outskirt of at least 1.5 m shall be

    covered by water spray. The water rate shall be 20.4 lit/min/m² of the floor area.

      Compressors handling C4 and lighter products which are not installed in enclosures.

    The compressor floor area including an outskirt of at least 1.5 m around the

    foundation, shall be covered by water spray.

    The system shall cover the compressor casing, associated piping and valving, the

    gearbox, the lube-oil console and other auxiliary equipment.

    The water rate shall be 20.4 lit/min/m² of the floor area..

      Slug catcher.

      Deluge shall be limited to equipment extremities and 5 m beyond.

    Water rate shall be 10.2 lit/min/m².

      The pig receiver, if hydrocarbon liquid inventory is more than 5 m3.

    The water flow rate shall be 10.2 lit/min/m².

      As propane refrigerant storage supply is not a continuous service, deluge on transfer

    pumps is not required. Protection shall be by monitors.

    Flow rates for the spray systems shall be based on the mentioned water rates, which are in

    compliance with NFPA 15 Codes and already include a wastage factor , over-spray flow up

    to 15%  rate can be added on the presence only of extreme conditions affecting proper

    water application like very strong wind effect, etc..

      The piping downstream the deluge valves is normally dry. Provisions shall be made to

    drain the piping after operation.

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      The Material for fire water deluge piping shall be Cu-Ni which is in accordance with

    Piping Material Classes Specification N° RP 2017 999 1300 001; alternatively

    galvanised CS can be considered, as a minimum for dry pipes downstream the delugevalve.

      Deluge valves shall be either located at a minimum distance of 15m from the protected

    area or, if not possible, behind a fire wall.

    Each deluge system shall be fed from two separate headers. One connection will have

    an automatic deluge valve and the other will have a manual (easily accessible) shut off

    valve.

    Isolation of automatic deluge systems shall be possible by means of manual block

    valves, locked open in normal service.

    The deluge valve shall be a specific quick opening automatic valve energised by the firewater pressure. Remote manual opening of each automatic deluge valve shall be

    possible from the Central Control Room. Local manual release shall also be possible.

    Deluge valves shall also be open in case of ESD1F.

    The deluge valve shall preferably be of the “straight through” design to avoid possible

    obstruction while operating. The maximum diameter for deluge valve shall be 8” (200

    mm) and the maximum pressure drop at nominal flow shall be less than 0.7 barg.

    Deluge valves shall be of a type approved by an international organisation for deluge

    system.

    Deluge system water demand shall not exceed the maximum allowed per NFPA 15.Valve reset must always be accomplished locally and manually. Means shall be provided

    to enable the testing of deluge valve without discharging firewater through the pipework

    and nozzles.

    Deluge valves and associated piping should be sized so that water velocity does not

    generally exceed 3 m/s in any part of the deluge branch.

    However, higher velocities up to 5-6 m/sec are allowed to meet pressure drop

    requirement between the deluge valve and the hydraulically most remote nozzle.

    Restriction orifice should be avoided in compliance with NFPA 15; if deemed necessary

    , the number shall be kept to minimum and should be located at maintainable locations,

    preferably downstream of, close to deluge valves. Other location will require Company's

    approval.

      Spray nozzles shall be selected with due consideration of their upstream working

    pressure.

    Spray nozzles shall be of the medium velocity type. The normal working pressure in the

    piping upstream of the nozzles should be around 3.5 barg and shall never be less than

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    2.5 barg. Spray nozzles shall have a 5 mm minimum diameter to minimise plugging.

    Spray nozzles shall be made of stainless steel.

     A study shall be conducted during detailed design stage to investigate corrosionproblems due coupling of SS nozzles to Cu-Ni piping. 

      Hydraulic calculations shall be performed for each deluge system according to NFPA 15

    assuming Hazen & Williams formula C factor = 150 for both Cu-Ni or SS pipes.

    b) Water curtains

    From a first assessment, water curtains are not requested.

    In case of insufficient distance between two units, water curtains could be installed to limit

    the effect of thermal radiation from a fire.

    c) Sprinklers

    Sprinkler system could be installed in non-technical building where fires are expected to

    involve cellulosic material.

    However, smoke detection coupled with manual fire fighting means (hose reels, fire

    extinguishers etc..) shall be preferred.

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    9. FIXED FIRE MONITORS

    Monitors can be ground level or elevated, local or remote controlled.

    Monitors shall be provided around receiving, process and flare KO drums facilities. A minimum

    distance of 15m and a maximum of 30m from the protected equipment shall be provided.

    Special precautions shall be taken to ensure that monitors are adequately protected from possible

    road traffic accidents.

    Two monitors shall be installed for each protected item of equipment to allow at least the use of

    one in any fire scenario and wind configuration.

    Monitors coverage shall be assumed the ground projected 30 m radius regardless of any

    interference or shadow equipment.

    Each monitor shall have a capacity of 120 m3/h approximately at a working pressure of 7 barg

    immediately upstream of the monitor.

    Each monitor shall have sufficient movement in the horizontal and vertical planes in order to permit

    coverage of any point protected by that monitor. There shall be means for locking the monitor in

    position. The minimum movement capabilities shall be :

      rotation angle : 360° stop to stop

      elevation angles : 80° upwards, 45° downwards.

    Each monitor should be capable of discharging under jet and spray conditions. The distance

    reached shall be 40 to 45 m horizontal at straight water stream or 30 m for the center of water

    spray pattern.

    Monitors shall be of such design that the hydraulic forces (including pressure surge when opening

    the monitor valve) are balanced. Each monitor shall have a block valve and, shall be provided with

    adequate drainage facilities due to corrosive action of fire water.

    Water/foam monitors shall be provided in the MEG regeneration unit, near the chemical storage

    tanks and for the spillage pit in the slug catcher area.

     A double-gun type (one for water and one for foam) should be provided. The range of reach of

    foam monitors shall be around 30 m.

    Monitors will be supplied with foam by direct foam concentrate suction from local drums as well as

    by external sources ( fire trucks ). For this purpose monitors foam gun will be provided with an

    inline inductor allowing for foam concentrate suction. No fixed foam facilities shall be provided.

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    10. FIRE HYDRANTS AND HOSE REELS

    a) Hydrants

    Fire hydrants shall be 6” (150mm) type with a single hydrant valve. One 4” (100 mm) and two

    2½ ” (65mm) outlets with chained caps are required, and shall be provided with adequate

    drainage facilities due to corrosive action of fire water.

    Hydrants will be made of carbon steel pipe internally lined. 

    Hydrants shall be arranged to provide coverage of the target area from two different directions.

    Hydrant spacing shall not exceed 60 m for process facilities and 80 m for storage facilities.

    Hydrants shall be located along access ways and roadways, around process and storage

    facilities, at least 15 m away from the equipment to be protected. Possible damage by road

    traffic shall be minimised and, if necessary, hydrants should be protected by guard systems.

    b) Hose Reels

    Hose reels shall be provided in the following buildings :

     Administration buildings

    Control building

    Workshop/warehouse

    Firefighting station

    Hose reels are fitted onto the permanently pressurised part of the firewater network.

    Hose reels comprise the four following components :

    a globe valve size 1”

    a reel with axial water supply connected to the globe valve,

    a semi rigid hose 30 m long, 1”

    an adjustable jet with orifice 8 mm

    Part of the hose reel from the inlet globe valve to the jet orifice shall be provided with adequate

    drainage facilities due to corrosive action of fire water.

    The pressure requirements at the hydraulically most remote reel is 2.5 barg minimum and the

    pressure shall never exceed 12 barg. If necessary, a pressure control valve can be installed.

     At 2.5 barg water pressure, the flowrate requirement is 55 lit/min. The distance reached shall

    be between 15 and 20 m under this pressure condition.

    Hose reels shall be located so that any single spot where a fire may exist shall be reachable

    by at least two hose reels. Hose reels shall be located away from the potential sources of

    hazard, preferably close to accesses e.g. stair landings, doors, etc.

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    11. ACTIVE FIRE-FIGHTING FOR HYDROCARBON LIQUID STORAGE

    11.1 ACTIVE FIRE-FIGHTING FOR FLOATING ROOF TANKS

    The Active Fire-Fighting for floating roof tanks consists of the sequenced use of the following

    means:

      An automatic extinguishing system, (to be provided by tank vendor) which shall discharge foam

    into the rimseal of the floating roof tank on fire (application rate:12 lit/min/m2 of rimseal for a

    duration of 30 to 40 sec).

      Foam generators and pourers, which shall discharge foam into the rimseal of the floating roof

    tank on fire (application rate: 7.5 lit/min/m2  of rimseal) ; system to be supplied with foam

    solution by fire trucks.

      Water spray systems for cooling the shell of the tank on fire and adjacent tank(s) included in

    the Fire Area  (application rate: 15 lit/min/m of the whole shell circumference).

      Mobile water/foam monitor(s).

     All the above systems, except the automatic extinguishing system on tank rim seal, require human

    local operation.

    For bund area, small surface bund area around loading / unloading line can be extinguished by

    mobile means. Fixed foam protection system for full surface bund fire are not envisaged since

    there is no credibility in extinguishing the fire due to very large area of bund. In case of large pool

    fire in bund, the tank in bund on fire could be lost and the adjacent tank(s) will be protected by the

    distance from the bund on fire and by the cooling system to be applied on their skirt.

    11.2 ACTIVE FIRE-FIGHTING FOR FIXED ROOF TANK 

    The Active Fire-Fighting for fixed roof tank consists of the sequenced use of the following means

    depending on fire scenario:

    a. Tank on fire

      A foam system discharging directly into the tank under the surface of hydrocarbon liquid

    application rate: 2.5 lit/min/m2) ; system to be supplied with foam solution by fire trucks 

      Water spray systems for cooling the shell of the tank on fire and adjacent tank(s) included in

    the Fire Area (application rate: 15 lit/min/m of the whole outer shell circumference).

      Mobile water/foam monitor(s).

     All the above systems require human local operation.

    For bund area, small surface bund area around loading / unloading area can be extinguished by

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    mobile means. Fixed protection system for full surface bund fire is not foreseen. All the above

    mentioned manually operated water systems shall be fed by the fire water network from two

    opposite sides, through manual shut-off valves. These shut-off valves shall be located either at aminimum distance of 30 m from the protected equipment, or if this is not possible, behind a fire

    wall.

    11.3 ACTIVE FIRE FIGHTING FOR LPG STORAGE TANK 

    The active fire fighting shall be hydrants around the storage area. A fixed water spray system shall

    be required for vital appurtenances on the tank roof and pumping platform if the thermal radiation

    calculation leads to more than 8 kW/m2 for this equipment. For appurtenances located on the tank

    roof, fireproofing could be used as an alternate.

    The pressure relief valves discharging to air shall be provided with dry powder extinguishing

    system in accordance with NFPA 17. 

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    12. FOAM CONCENTRATE STORAGE

    12.1 CONCENTRATE FOR HYDROCARBON LIQUID STORAGE PROTECTION 

    The foam concentrate storage capacity shall allow supply of foam for 20 min for the scenario “Tank

    on Fire”.

    Film Forming Fluoro Protein (FFFP) foam concentrate of low expansion type shall be used.

    The foam concentrate will be stored in 200 litres drums wich shall be brought by mobile means

    when necessary. Mobile facilities shall be provided with facilities for foam concentrate

    proportioning and supply to foam systems.

    12.2 CONCENTRATE FOR FIXED WATER /FOAM MONITORS 

    Foam concentrate for fixed water/foam monitors shall be stored in 200 litres drums which shall be

    brought by mobile means when necessary.

    For fixed water/foam monitors located in the MEG regeneration unit and near chemical storage

    tanks, foam concentrate of alcohol resistant type shall be used.

    For fixed water/foam monitors located near the slug catcher unit spillage pit, foam concentrate of

    FFFP low expansion type shall be used.

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    13. TOTAL FLOODING CO2 SYSTEMS

    Fixed C02 system with manual activation shall be provided to protect the false floors of instrument

    rooms and central control room. These systems shall not be used before HVAC system has been

    shutdown and damper closed in these rooms. 

    Each system shall have bottles fixed in a rack on the outside wall of the ITR/Control Room.

    Bottles will be protected from direct sunlight by an overhead canopy.

    Bottles will be designed for the maximum in shade temperature either by having a suitable rating at

    full pressure or by derating the pressure in the bottles so that it meets the bottle design pressure at

    the design maximum air temperature.

      Total flooding C02 systems linked to the fire detection system shall be installed for gas

    turbines, combustion engines, compressor enclosures and emergency generator room. These

    systems shall be provided by the machine supplier who shall also determine whether

    successive C02 releases are necessary or not (taking into account the cool-down response of

    machinery) and the time delay between releases.

    It shall be possible to manually initiate the CO2 discharge from machine local control panel.

    Discharge, fault and inhibition of total flooding CO2 systems shall initiate a common audible

    alarm and a visual alarm on the operator control desk in the Central Control Room.

    The protection system shall be provided by the machine supplier.

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    14. MOBILE AND PORTABLE EQUIPMENT

    a) Hose boxes

    Hose boxes shall be installed adjacent to hydrants and shall contain fire fighting accessories

    (fire hoses, water branch pipe, foam branch pipe with foam pick-up tube assembly, containers

    of foam compound). As a general rule, one hose box shall be installed for every two hydrants.

    b) Portable and wheeled extinguishers

      12 kg portable and 50 kg wheeled dry powder extinguishers suitable for types B and C fires,

    shall be provided throughout the plant in the areas to be protected in order to have for the

    portable extinguishers a maximum travel distance of 15m for process units and 30m for the

    other areas and for the wheeled extinguishers between 30m and 50m.

    For compressors handling flammable gas, at least one extinguisher shall be provided at

    each floor level.

    Extinguishers shall be equipped with protection from the radiant heat of the sun.

    In buildings where hydrocarbons could be present, 12 kg dry powder extinguishers shall be

    provided.

      6 Kg water extinguishers for type A fire shall be provided in buildings such as offices,

    stores, etc.

      6 Kg CO2 extinguishers shall be installed in areas or buildings where electrical fires are

    expected such as control room, switchgear room, instrument room.

    Extinguishers shall be placed at each exit of such rooms.

    c) Trailer mounted water/foam cannons

    Trailer mounted water/foam cannons (also called ‘mobile water/foam monitors’) shall be

    provided. They shall be suitable for towing behind a fire fighting vehicle or a utility vehicle.

    d) Fire-fighting vehicles

    The following vehicles shall be provided on plant premises :

      water/foam and dry powder multi-service vehicle

      a general purpose support vehicle for fire brigade personnel

    The characteristics of the water/foam and dry powder vehicle shall be :

      water, tank capacity : 2 m3 

      foam tank capacity : 4 m3 

      foam solution system : 6000 lit/min - 10 bar

      dry powder tank capacity : 1 000 kg

      This vehicle shall be equipped with a water/foam monitor

    The vehicles shall be located in the fire station.

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    15. TECHNICAL APPENDIXES

    Scope of the Technical Appendixes is to provide additional information to the general requirements

    previously described.

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    15.1 DEFINITIONS 

    15.1.1 Fire Area

    Fire Area is an hypothetical area used to for the purpose of sizing the fire water system, whose

    boundaries are assumed as spread limits of fire and heat radiation; by this way no fire/ heat

    spread from one Fire Area to another is considered .

    Fire Area in process areas shall be logically defined depending on location of equipment and

    buildings provided that the minimum distance between equipment/vessels in one Area and

    equipment/vessels in another Area shall be not less than 15 m.

    Fire Area extension in tankage area shall be defined including all tanks/equipment totally or

    partially included within “one diameter” distance from the shell of the tank on fire or “two diameters”

    downwind whichever requiring the largest water demand; being “one diameter” and “two

    diameters” distance referred to the diameter of the tank on fire. 

    15.1.2 Area Water Demand

    The Area Water Demand is the fire water capacity required to achieve fire protection in any single

    Fire Area in compliance with procedure described in Appendix 15.2

    15.1.3 Design Water Demand

    The Design Water Demand is the largest Area Water Demand among all figures calculated

    through each Plant area.

    15.1.4 Fire Water User Pressure

    The Fire Water User Pressure is the minimum residual pressure to be available at any user when

    the reference Area Water Demand is discharged.

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    15.1.5 Fire Water Design Pressure

    The Fire water Design pressure is the maximum pressure which can be found through the plant at

    any working condition.

    The fire water design pressure shall not exceed 16 barg in any case.

    15.1.6 Reference Fire Scenario

    The reference Fire Scenario is the summary of all fire protection actions which are expected to be

    performed to control a selected fire risk.

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    15.2 FIRE WATER DEMAND CALCULATION

    15.2.1 Area Water Demand calculation

     Area Water Demand shall be calculated per each one Fire Area; these areas are evaluated

    through the entire Plant area on the basis of criteria indicated in Appendix 15.1.1

     Area Water Demand shall be calculated on the basis of a reference Fire Scenario representing the

    fire situation requiring the largest water demand in the Area under discussion.

    Reference Fire Scenarios shall be selected on the basis of Appendixes 15.3.1 through 15.3.11

    depending on the actual fire risk in the subject Area.

    15.2.2 Design Water Demand

    Design Fire Water demand is to be assumed as the largest figure among all Area Water Demand

    as resulting from investigation investigated through all Fire Area.

    Such figure is to be used to design the fire water supply systems, including storage, pumping and

    distribution facilities.

    Separate Design Water Demand shall be calculated for any one Plant area as follow :  ISBL Upper section area

      ISBL Lower section area

      OSBL area

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    15.3 REFERENCE FIRE SCENARIOS 

    Here below are listed the reference fire scenarios to be considered for Area Water Demand

    calculation.

    15.3.1 Liquid hydrocarbons small pool fire

    Such kind of fire, originated by small oil leaks, are expected to occur everywhere through the plant

    area; they will be manually extinguished at their early stage of development by means of portable

    or wheeled fire extinguishers.

    Water application is not generally required.

    15.3.2 Liquid hydrocarbons large pool fires in process areas

    Such kind of fire, originated by large oil release in process unit area; because the extinguishment

    of such fires is very difficult, the fire-fighting action will meet fire intensity control as well as

    exposure protection by spray water application via fixed facilities.

     Additionally foam can be manually applied as possible by mobile facilities.

    Water demand shall be calculated as follows:

      Demand from the deluge systems protecting the equipment on fire

      Demand for all the adjacent deluge systems and included in the same Fire Zone  Demand for additional streams ( water or foam service ) at not less than 180 m3/h capacity.

    15.3.3 Liquid hydrocarbons large pool fires in diked areas

    Such kind of fire, originated by large oil release is mainly expected to occur in the tankage area

    only partially involving the retention pond area; it is not considered a “Credible Fire “ the full surface

    bund fire.

    Fire will be controlled / extinguished by means of manual foam application by mobile facilities.

    Water demand shall calculated as follows:

      Demand for master streams ( water / foam service ) -not less than 300 m3/h capacity.

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    15.3.4 Liquid hydrocarbons fires in floating roof storage tanks

    Such kind of fire, is expected to involve the roof rim seal area only.

    Fire will be controlled / extinguished by automatic foam application by fixed facilities .

     Additionally spray water can be applied for exposures protection.

    Water demand shall be calculated as follows:

      Demand for foam solution application to the rim seal of the tank on fire

      Demand for exposure protection of the shell of the tank on fire

      Demand for exposure protection of the shell of the tanks adjacent to the tank on fire ( totally or

    partially included within a distance equal to the diameter of the tank on fire measured shell to

    shell ). Coverage shall be limited to the exposed half shell only if applicable.

      Demand for additional streams ( water or foam service ) - not less than 300 m3/h capacity.

    15.3.5 Liquid hydrocarbons fires in cone roof storage tanks

    Such kind of fire, is expected to involve the entire fuel surface inside the tank wall.

    Fire will be controlled / extinguished by automatic foam application by mobile facilities .

     Additionally spray water can be applied for exposures protection.

    Water demand shall be calculated as follows:  Demand for foam solution application to the full fuel surface of the tank on fire

      Demand for exposure protection of the shell of the tank on fire

      Demand for exposure protection of the shell of the tanks adjacent to the tank on fire ( totally or

    partially included within a distance equal to the diameter of the tank on fire measured shell to

    shell ). Coverage shall be limited to the exposed half shell only if applicable.

      Demand for additional streams ( water or foam service ) - not less than 300 m3/h capacity.

    15.3.6 Liquefied hydrocarbons jet fires in process units

    Such kind of fire is expected to have reduced magnitude so involving few equipment through the

    process unit; it is not considered a “ Credible Fire “ a large jet fire.

    Extinguishment of such fire must not be achieved unless the fuel source is shut-off ; exposure

    protection will be achieved by spray water application via both automatic and manual facilities.

    Water demand shall be calculated as follows:

      Demand for additional streams ( water service ) - not less than 180 m3/h capacity.

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    15.3.7 Liquefied hydrocarbons jet fires at storage tanks

    Such kind of fire is expected to occur at inlet/outlet appurtenances only on the tank roof and

    pumping platform ; it is not considered a “ Credible Fire “ a fire involving the entire tank content.

    Extinguishment of such fire must not be achieved unless the fuel source is shut-off ; exposure

    protection will be achieved by spray water application via automatic and manual facilities.

    Water demand shall be calculated as follows:

      Demand for deluge system protecting the equipment on fire.

      Demand for all the adjacent deluge systems and included in the 8 KW/m2 radiation range.

      Demand for additional streams ( water or foam service ) - not less than 300 m3/h capacity.

    15.3.8 Liquid / gas hydrocarbons fires in enclosures

    Such kind of fire is expected to occur inside the enclosure of rotating machinery ( gas turbines,

    combustion engines, compressors enclosure, emergency generators).

    Extinguishment of such fire will be achieved by automatic total flooding of the subject enclosure via

    proper extinguishing gas.

    Water application is not generally required.

    15.3.9 Electrical fires in unmanned enclosures

    Such kind of fire is expected to occur in the cable basement only below floating floors; it is not

    considered unmanned an enclosure in which people can enter for manual fire fighting.

    Extinguishment of such fire will be achieved by manually operated total flooding of the subject

    enclosure via proper extinguishing gas.

    Water application is not generally required.

    15.3.10 Electrical fires in manned enclosures

    Such kind of fire is expected to occur in enclosures holding larger quantity of electrical facilities (

    Control Room, Electrical Substation etc. ); they will be manually extinguished at their early stage

    of development by means of portable or wheeled fire extinguishers.

    Water application is not generally required.

    15.3.11 Class A and B fires in technical buildings

    Class A and B fires in technical buildings are expected to occur in high occupancy technical

    building. ( Offices, Warehouses, etc) ; they will be manually extinguished at their early stage of

    development by means of portable or wheeled fire extinguishers.

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    15.4 FIRE WATER S YSTEM DESIGN

    The Onshore facilities Phases 4 & 5 are located in two separate sites : One site housing all

    process facilities ( ISBL ) , the other housing the condensate storage facilities ( OSBL ).

    The two sites are separated and each is far from the other, so the design of fire water supply

    system shall require different approaches as follows.

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    15.4.1 ISBL Area

    The plant layout looks for some 48 m level difference between the fire water pumping station and

    the highest plant area, this last being expected to require a very high water demand.

    Due to this reason it appears not acceptable to provide one only pumping system serving all the

    plant areas at the same time; because of the wide level range it would originate very high pressure

    at lower areas, this last being an unacceptable condition from both technical and safety point of

    view .

    Considering the above and the need for having the Fire Water pumping station located in a safe

    place ( far from major risks ), the selected approach is to provide two separate fire water systems,

    each one serving plant sections at a elevation level range hydraulically acceptable.

     Any system shall consist of three main fire pumps as well as two jockey pumps supplying a

    distribution network located all around the reference plant areas.

    Because of the differences in pressure design, any system shall operate as a stand alone system

    without interface to the other system.

    The two pumping sets shall take suction from a common storage tank provided with suitable

    facilities for independent handling and isolation of any set.

    The proposed arrangement looks for the following Units grouping :

    Plant upper section : units at elevation between 70 and 90 m

    Plant lower section : units at elevation between 38 and 56 m

    In general the Fire Water Supply System shall be designed on the following general principles :

      One only fire occurrence at any time; being the fire source located everywhere through the

    reference plant area.

      Simultaneous running of both Upper and Lower section fire pump sets at the same time for six

    hours minimum time.

      Normal power failure in case of fire

      Emergency power availability in case of fire

      Full independence from Firefighting facilities external to the Phase 4 & 5 Plant

    Based on final estimation the ISBL Design Fire Water Demand is set as follows :

    Plant upper section : 1010 m3/h

    Plant lower section : 1237 m3/h

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       E   L .   8

       8  m

    U 130   F   I   R   E   W   A   T   E   R   N   E   T   W   O   R   K  –   L   O   W   E   R   S   E   C   T   I   O   N

       F   I   R   E   W   A   T   E   R   N   E   T   W   O   R   K  –   U   P   P   E

       R   S   E   C   T   I   O   N

       E   L .   4   0  m

       E   L .   5   6  m

       E   L .   6   8  m

       E   L .   8   2  m

    FIRE WATER NETWORK ARRANGEMENT

    U 116/1

    U 107/1

    U 114/2

    U 115/2

    U 143

    U 147

    U 148

    U 100/1

    U 100/2

     

    U 116 /1U 107 /1

    U 114/2U 105/2

       E   L .   8   2  m 

       E   L .   9

       0  m 

       E   L .   7   0  m 

       E   L .   5   6  m 

       E   L .   3   8  m 

    U 130

    U 143

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    Fire Water Storage

    There shall be one only storage tank (130 - T - 101 ) common to both upper and lower sections.

    The tank shall be fitted with proper nozzles to allow independent operation of the two Fire Pumpssets. The Storage Tank is set at 15000 m3 minimum capacity, allowing for 6 hour operation at 1010 

    m3/h ( upper section ) plus 1237 m3/h ( lower section ) fire water demand.

    15.4.1.1 Lower section fire water system

    Fire Water Pumps set

    Fire Water shall be supplied to the network lower section by the following pump set:

    130 P 101 A/B Electric motor driven jockey pumps130 P 102 A Electric motor driven main fire pump – rated for 50% of design water demand

    130 P 102 B/C Diesel engine driven main fire pump– rated for 50% of design water demand

     At present the system is set for the following :

      Design Water demand : 1400 m3/h. Design water Demand shall not be less than 1000 m3/h.

      Fire water pumps capacity : 700 m3/h ( rated capacity as per NFPA 20 definition )

      Fire water pumps discharge pressure : 11.9 barg

     Actual fire water pumps capacity and pressure shall be calculated during the detailed engineering

    stage in compliance with requirements of paragraph 15.2 and taking into consideration thefollowing pressure needs :

      Min. User pressure not less than 7 barg at the hydraulically most remote user when

    discharging the required Area Demand. Such condition shall be

    checked assuming the fire water storage tank as empty.

      Max. User Pressure not more than 12 barg at the hydraulically nearest user when

    discharging the required Area Demand. Such condition shall be

    checked assuming the fire water storage tank is fulfilled.

      Design pressure not exceeding 16 barg, to be inline with standard execution of fire

    protection equipment

    In addition , a study shall be conducted during detailed engineering stage to investigate for :

      Reducing the Min. & Max. User pressures for a better operating range

      The needs for a pressure control system to limit operating conditions to the required values.

    Fire Water Distribution Network

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    The Fire water Distribution network shall be designed on the basis of following general principles :

      Twin supply header – from pumps to the network – each rated for 100% Design water demandcapacity.

      Fire Water Network single impairment option - no flow through any one of the network

    branches at a time.

      Fire Pumps single impairment option - one of the pumps out of service

      GRP Piping for both headers and distribution rings

     A detailed Hydraulic Study Report shall be developed to demonstrate that the entire fire water

    system met the required design data for three cases at least :

      The Design Case ( pressure drop calculation at Design Water Demand delivery condition )

      The Minimum Case ( pressure drop calculation at Minimum Water Demand delivery condition )

      The Worst case ( pressure drop calculation at largest water demand among all hydraulically

    most remote from pumps )

    Each case shall include calculation for both full network and single impairment network options;

    Calculations shall be performed fully in compliance with NFPA 15 procedures assuming Hazen &

    Williams formula C Factor = 135 for GRP piping.

    Computer modelling shall include all facilities of the Fire water System (storage tank, pumps,network, users ) and shall extent up to the following types of users:

      Fire monitors

      Deluge systems

      Foam systems

    Other streams shall be assumed to be delivered from nodes located around the subject Fire Zone.

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    15.4.1.2 Upper section fire water system

    Fire Water shall be supplied to the network lower section by the following pump set:130 P 103 A/B Electric motor driven jockey pumps

    130 P 104 A Electric motor driven main fire pump – rated for 50% of design water demand

    130 P 104 B/C Diesel engine driven main fire pump– rated for 50% of design water demand

     At present the system is set for the following :

      Design Water demand : 1100 m3/h. Design water Demand shall not be less than 1000 m3/h.

      Fire water pumps capacity : 550 m3/h ( rated capacity as per NFPA definition )

      Fire water pumps discharge pressure : 14.9 barg

     Actual fire water pumps capacity and pressure shall be calculated during the detailed engineeringstage in compliance with requirements of paragraph 15.2 and taking into consideration the

    following pressure needs :

      Min. User pressure not less than 7 barg at the hydraulically most remote user when

    discharging the required Area Demand. Such condition shall be

    checked assuming the fire water storage tank as empty.

      Max. User Pressure not more than 12 barg at the hydraulically nearest user when

    discharging the required Area Demand. Such condition shall be

    checked assuming the fire water storage tank as fulfilled.  Design pressure not exceeding 16 barg, to be inline with standard execution of fire

    protection equipment

    In addition , a study shall be conducted during detailed engineering stage to investigate for :

      Reducing the Min. & Max. User pressures for a better operating range

      The needs for a pressure control system to limit operating conditions to the required values.

    Fire Water Distribution Network

    The Fire water Distribution network shall be designed on the basis of following general principles :

      Twin supply header – from pumps to the network – each rated for 100% Design water demand

    capacity.

      Fire Water Network single impairment option - no flow through any one of the network

    branches at a time.

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    15.4.2 OSBL Area

    The area, including the condensate storage facilities, is some 3 Km far from the ISBL area and it is

    assumed to be a flat area without any level difference between the fire water pumps and the

    hydraulically most remote user.

    Because of the distance from the ISBL facilities a dedicated fire water supply system is to be

    provided serving the OSBL area only.

    The system will consist of a fire water storage from which take suction a main fire pumps set as

    well as jockey pumps set to supply a distribution network.

    In general the Fire Water Supply System shall be designed on the following general principles :

      One only fire occurrence at any time; being the fire source located everywhere through the

    entire OSBL plant area.

      Normal power failure in case of fire

      Emergency power availability in case of fire

      Full independence from Fire-fighting facilities other than those provided for Phases 4 & 5 Plant

    15.4.2.1 Fire water storage

    There shall be one only storage tank (130 - T - 102 ) for the OSBL fire water system.

    The tank will be supplied with desalinated water by a dedicated line from ISBL facilities and be

    fitted with proper nozzles to allow pumps operation .

    The Storage Tank is set at 6000 m3 minimum capacity, allowing for 6 hour operation at 1000 m3/h

    design water demand.

    Because this is a tentative figure only, it is the scope of EPC Contractor to calculate the actual

    storage capacity depending on design water demand which shall be calculated in compliance with

    requirements of paragraph 15.2.

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    15.4.2.2 Fire water pumps set

    Fire Water shall be supplied to the network lower section by the following pump set:

    130 P 105 A/B Electric motor driven jockey pumps

    130 P 106 A Electric motor driven main fire pump – rated for 50% of design water demand

    130 P 106 B/C Diesel engine driven main fire pump– rated for 50% of design water demand

     At present the system is set for the following :

      Design Water demand : 1000 m3/h.

      Fire water pumps capacity : 500 m3/h ( rated capacity as defined by NFPA 20 )

      Fire water pumps discharge pressure : 11.0 barg

     Actual fire water pumps capacity and pressure shall be calculated during the detailed engineering

    stage in compliance with requirements of paragraph 15.2 and taking into consideration the

    following pressure needs :

      Min. User pressure not less than 7 barg at the hydraulically most remote user when

    discharging the required Zone Demand. Such condition shall be

    checked assuming the fire water storage tank as empty.

      Max. User Pressure not more than 12 barg at the hydraulically nearest user when

    discharging the required Zone Demand. Such condition shall be

    checked assuming the fire water storage tank as fulfilled.

      Design pressure not exceeding 16 barg, to be inline with standard execution of fire

    protection equipment

    Based on the above, a study shall be conducted during detailed engineering stage to investigate

    for :

      Reducing the Min. & Max. User pressures for a better operating range

      The needs for a pressure control system to limit operating conditions to the required values.

    15.4.2.3 Fire water distribution network

    The Fire water Distribution network shall be designed on the basis of following general principles :

      Twin supply header – from pumps to the network – each rated for 100% Design water demand

    capacity.

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      Fire Water Network single impairment option - no flow through any one of the network

    branches at a time.

      Fire Pumps single impairment option - one of the pumps out of service  GRP Piping for both headers and distribution rings

     A detailed Hydraulic Study Report shall be developed to demonstrate that the entire fire water

    system met the required design data for three cases at least :

      The Design Case ( pressure drop calculation at Design Water Demand delivery condition )

      The Minimum Case ( pressure drop calculation at Minimum Water Demand delivery condition )

      The Worst case ( pressure drop calculation at largest water demand among all hydraulically

    most remote from pumps )

    Each case shall include calculation for both full network and single impairment network options;

    Calculations shall be performed fully in compliance with NFPA 15 procedures assuming Hazen &

    Williams formula C Factor = 135 for GRP piping.

    Computer modelling shall include all facilities of the Fire water System ( storage tank, pumps,

    network, users ) and shall extent up to the following types of users:

      Fire monitors

      Deluge systems

      Foam systemsOther streams shall be assumed delivered from nodes located around the subject Fire Zone.

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    15.5 DESIGN OF DELUGE WATER SPRAY SYSTEM 

    The following are included within the scope of “Deluge Water Spray” :

      Manual systems for water application to the shell of oil storage tanks

      Auto/manual system for water application to vital appurtenances on LPG storage tanks

      Auto/manual systems for water application to process equipment

    15.5.1 Water Spray System for Oil storage tanks

    The Fire Water System shall be designed on the following general criteria :

      Any system can be divided in two sections, whenever applicable, in order to minimise water

    demand for exposure protection.

      Any system/section shall be fed by a riser/ header line supply line connected to one only

    branch of the fire water network.

      Any system/section shall be operated manually only by means of a dedicated block valve

    located outside the bound at not less than 30 m far from tank shell.

      Minimum water rate application as indicated in section 11.

      Spray nozzles shall be flat jet type, Listed or Approved by recognized international Institute;

    they shall be arranged in a single row, equally spaced, on top of the tank shell; spacing shall

    allow for discharge jet pattern overlapping.

    15.5.2 Water spray systems for LPG storage tanks

    The Fire Water System shall be designed on the following general criteria :

      Any system can be divided in sections, whenever allowed by radiation range , in order to

    minimise water demand for exposure protection.

      Vital appurtenances shall include at least : inlet/outlet nozzles, safety valves, product piping,

    steel structures and parts of the roof involved in the heat radiation range.

      Any system/section shall be fed by a riser/ header line supply line connected to one only

    branch of the fire water network.

      Any system/section shall be operated manually only by means of a dedicated block valve

    located outside the bound at not less than 30 m far from tank shell.

      Minimum water rate application as indicated in section 11.

      Spray nozzles shall be full cone Protectospray D3 type or equivalent , Listed or Approved by

    recognized international Institute; they shall be arranged in over the protected equipment to

    guarantee complete coverage of exposures.

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    15.6 FIRE TRUCKS 

    Fire-fighting vehicles shall be designed for industrial purposes and shall be in accordance with

    local authority regulations.

    15.6.1 Multi-service Fire Truck (Water/Foam/Dry Chemical)

    Chassis

    The Truck chassis shall be Mercedes model ; standard commercial type, commonly available and

    serviceable in the country of destination.

    The Fire Truck shall be open construction type to assist visual inspection, maintenance and repair;

    all fire-fighting equipment and facilities shall be properly located for easy access and operation.

    The angle of approach and departure shall meet NFPA 1901 requirements and be 15° or more.

    The chassis shall also include the following facilities :

      an adequate cooling system of sufficient capacity to prevent overheating during stationary use

    in tropical areas in conjunction with prolonged fire-fighting under full operational conditions of

    both water and foam pumps.

      A Power Take-Off transmission for the water booster pump, which shall be electrically or

    pneumatically engaged from both the cabin and the rear Operating Panel.

    The PTO engagement shall be on stopped truck only.

      An Exhaust pipe with approved spark arrestor

      An automatic over-speed protection to shut down the engine in the event of intake of

    flammable gases.

      A driver cab having seats for three persons and shall be equipped with air conditioning and

    mobile radio.

      Lighting and siren facilities including at least: one long range search light, twin reversing lights

    at the rear, floodlights, revolving beacons, fog lamps and a two tone siren.

      An upper platform for operation of the monitors

    Water / Foam System

    The water / foam system shall allow for the following operation :

      Water/foam discharge with direct supply from hydrants ( by-passing the water pump )

      Water/foam discharge with supply from the water pumps ( direct suction from pit or from

    hydrants)

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      Foam Concentrate proportioning and injection in each individual discharge connection.

      Foam concentrate delivery under pressure

      Water / foam delivery by one manually operate monitor  Water / foam delivery by two hose reels ( one at each side )

      Water / foam delivery by 8 valved hose connections ( four at each side )

    Water / Foam system main characteristics shall be as follow :

      The water pump shall be of the centrifugal type, rated for 6000 lit/min capacity at 10 bar g

    minimum discharge pressure; the pump shall be driven by PTO and shall be able to take direct

    suction from pits

      The Foam concentrate pumps shall be a positive displacement type, driven by other powersource than PTO; the pump shall be rated to provide adequate supply for 6000 lit discharge

    capacity at variable concentration up to 6%.

      The foam concentrate tank shall be non metallic type and shall have 4000 lit capacity

      The water tank shall be non metallic type and shall have 2000 lit capacity

      All piping shall be AISI 316 minimum and be designed for 16 bar g pressure (as minimum )

      The water / foam monitor shall be a twin gun type, arranged on top of the truck, manually

    operable at the monitor itself.

    The monitor shall be rated for 2000 lit/min at 10 barg supply pressure and be fitted with

    adjustable foam baffle  The side hose reel shall have 25 m of 1” rubber hose and be fitted with interchangeable

    nozzles for water or foam service.

    Dry Chemical System

    The Dry Chemical Extinguishing system shall allow for the following :

      Dry powder discharge by two hose reel ( one per side )

      Dry powder discharge by manually operated monitor

    The Dry Chemical system characteristics shall be as follow :

      The storage vessel shall be designed for 16 barg design pressure ( minimum )

      Nitrogen bottle number and capacity shall be sufficient to empty the storage tank and to flush

    all piping and to guarantee that, during operation the pressure shall not be less than 14 barg.

    The cylinders contents shall have a reserve of 30% to deal with possible small leakages.

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      The hose reels shall be fitted with 30 m 1” rubber hose and trigger nozzle capable to discharge

    2.5 Kg/sec dry chemical powder allowing for 15 m minimum jet throw.

      Dry powder monitor shall be manually operated type, arranged on top of the truck. The monitorshall be rated for 20 Kg/sec minimum discharge capacity with a throw between 30 and 50 m.

     Ancillary equipment

    The fire truck shall be equipped with the ancillary equipment below listed; equipment shall be

    stored in suitable enclosures of same truck.

      4 water suction hoses ( 4 or 5 inch size )

      1 suction strainer  4 suction pressure hoses 2.1/2” size

      30 fire hoses 2.1/2” size x 25 m

      4 water pistol grip rated for 400 lit/min

      4 air foam making branch-pipe rated for 400 lit/min

      2 collecting breechings 2.1/2” size

      4 dividing breechings

      6 fire extinguishers – dry chemical type 12 Kg charge – internal cartridge operated

      2 fire extinguishers – CO2 – 6 Kg charge

      2 hand portable water / foam monitors

    Extinguishing agent

    The truck shall include the first charge of extinguishing agent as below indicated :

      4000 lit foam concentrate – synthetic type – suitable for low & medium expansion – rated for

    3% proportioning

      1000 Kg dry chemical powder – potassium bicarbonate based – compatible for use with foam

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    16. ATTACHMENTS

    16.1 FIRE WATER DEMAND SUMMARY 

    16.2 FIRE WATER SYSTEM SUMMARY 

    16.3 SPRAY DELUGE SUMMARY 

    16.4 FIRE PROTECTION EQUIPMENT SUMMARY 

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    16.1 FIRE WATER DEMAND CALCULATION SUMMARY

    16.1.1 SUMMARY FOR ISBL – (LOWER SECTION)Fire Zone Zone Water Demand Remarks

    Label Description m3/h

    01 UNIT 100-1 1188

    02 UNIT 100-2 1188

    07 UNIT 102-1 / 2 / 3 / 4 / 5 / 6 180

    08 UNIT 100-1 / 103-1 946

    09 UNIT 100-2 / 103-2 946

    15 UNIT 110 576

    18 UNIT 113-1 / 114-1 / 115-1 935

    19 UNIT 113-2 / 114-2 / 115-2 935

    20 UNIT 120 / 121 / 123 / 124 / 130 / 131 180

    21 UNIT 140 / 142 180

    22 UNIT 140 / 141 / 142 794

    23 UNIT 143 467

    DESIGN WATER DEMAND 1188

    16.1.2 SUMMARY FOR ISBL – (UPPER SECTION)

    Fire Zone Zone Water Demand Remarks

    Label Description m3/h

    03 UNIT 101-1 / 104-1 / 105-1 662

    04 UNIT 101-2 / 104-2 / 105-2 662

    05 UNIT 101-3 / 104-3 / 105-3 662

    06 UNIT 101-4 / 104-4 / 105-4 66210 UNIT 106-1 / 2 / 3 / 4 / 5 / 6 293

    11 UNIT 107-1 / 116-1 1005

    12 UNIT 107-2 / 116-2 1005

    13 UNIT 108-1 / 108-2 180

    14 UNIT 108-1 / 108-2 / 144 180

    16 UNIT 111-1 / 111-2 / 111-3 477

    17 UNIT 111-4 / 111-5 / 111-6 477

    25 UNIT 131 / 145 / 146 300

    27 UNIT 147 / 148 868

    DESIGN WATER DEMAND 1005 

    16.1.3 SUMMARY FOR OSBL

    Fire Zone Zone Water Demand Remarks

    Label Description m3/h

    24 UNIT 143 616

    DESIGN WATER DEMAND 616 

    NOTE) 1. For the detail fire water demand evaluation, refer to “FIRE WATER DEMAND

    CALCULATION NOTE (Doc.N. NC 2017 999 1900 002)”

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    16.2 FIRE WATER SYSTEM MAIN FACILITIES

    FIRE WATER SYSTEM FACILITIES Design Capacity Design Pressure

    Label Description m3/h - m3 bar g

    130-T-101 Fire Water Storage Tank (ISBL) 13,940 m3 

    130-T-102 Fire Water Storage Tank (OSBL) 5,900 m3 

    130-P-101 A/B Electric Motor Driven Fire Water Pumps (ISBL-Lower Section) 30 m3 /h 10 bar g

    130-P-102 A Electric Motor Driven Fire Water Pump (ISBL-Lower Section) 800 m3 /h 10 bar g

    130-P-102 B/C Diesel Engine Driven Fire Water Pumps (ISBL-Lower Section) 800 m3 /h 10 bar g

    130-P-103 A/B Electric Motor Driven Fire Water Pumps (ISBL-Upper Section) 30 m3 /h 13 bar g

    130-P-104 A Electric Motor Driven Fire Water Pump (ISBL-Upper Section) 800 m3 /h 13 bar g

    130-P-104 B/C Diesel Engine Driven Fire Water Pumps (ISBL-Upper Section) 800 m3 /h 13 bar g

    130-P-105 A/B Electric Motor Driven Fire Water Pumps (OSBL) 30 m3 /h 9.5 bar g

    130-P-106 A Electric Motor Driven Fire Water Pump (OSBL) 500 m3 /h 9.7 bar g

    130-P-106 B/C Diesel Engine Driven Fire Water Pumps (OSBL) 500 m3 /h 9.7 bar g

    130-PCV-0006 Min. Flow Control Valve - main fire pump (ISBL-Lower Section)

    130-PCV-0007 Min. Flow Control Valve – jockey fire pump (ISBL-Lower Section)

    130-PCV-0026 Min. Flow Control Valve - main fire pump (ISBL-Upper Section)

    130-PCV-0027 Min. Flow Control Valve – jockey fire pump (ISBL-Upper Section)

    130-PCV-0046 Min. Flow Control Valve - main fire pump (OSBL)

    130-PCV-0047 Min. Flow Control Valve – jockey fire pump (OSBL)

    130-PSV-0101 Safety Valves - design pressure control (130-P-102C)

    130-PSV-0102 Safety Valves - design pressure control (130-P-102B)

    130-PSV-0103 Safety Valves - design pressure control (130-P-104C)

    130-PSV-0104 Safety Valves - design pressure control (130-P-104B)

    130-PSV-0105 Safety Valves - design pressure control (130-P-106C)

    130-PSV-0106 Safety Valves - design pressure control (130-P-106B)

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    16.3 EQUIPMENT COVERED BY WATER SPRAY DELUGE

    SYSTEM GROUPING RISK EQUIPMENT REMARKS

    Deluge Valve No. Label DescriptionDV-0101~0107 100-X-101 SLUG CATCHER

    DV-0201~0207 100-X-201 SLUG CATCHER

    DV-0208 100-L-102/202 RAW GAS SCRAPER TRAP

    DV-0301 105-C-102 DEETHANIZER

    105-D-102 DEETHANIZER REFLUX DRUM

    105-E-104 DEETHANIZER REBOILER

    105-E-105 DEETHANIZER CONDENSER

    105-P-102 A/B DEETHANIZER REFLUX PUMPS

    DV-0302 105-C-101 DEMETHANIZER

    105-D-101 FEED FLASH K.O. DRUM

    105-K-101 TREATED GAS COMPRESSOR

    105-P-101 A/B DEETHANIZER TRANSFER PUMPS

    DV-0303 104-K-101 A/B DRIERS REGENERATION COMPRESSORS

    DV-0304 104-D-101 DRIERS INLET SEPARATORS

    104-E-102 WET GAS CHILLER

    DV-0305 101-C-101 AMINE ABSORBER

    101-D-101 FEED-GAS K.O.DRUM

    101-D-102 TREATED GAS K.O. DRUM

    101-F-101 FEED GAS FILTER-COALESCER

    DV-0401 105-C-202 DEETHANIZER

    105-D-202 DEETHANIZER REFLUX DRUM

    105-E-204 DEETHANIZER REBOILER

    105-E-205 DEETHANIZER CONDENSER

    105-P-202 A/B DEETHANIZER REFLUX PUMPS

    DV-0402 105-C-201 DEMETHANIZER

    105-D-201 FEED FLASH K.O. DRUM

    105-K-201 TREATED GAS COMPRESSOR

    105-P-201 A/B DEETHANIZER TRANSFER PUMPS

    DV-0403 104-K-201 A/B DRIERS REGENERATION COMPRESSORS

    DV-0404 104-D-201 DRIERS INLET SEPARATORS

    104-E-202 WET GAS CHILLER

    DV-0405 101-C-201 AMINE ABSORBER

    101-D-201 FEED-GAS K.O.DRUM

    101-D-202 TREATED GAS K.O. DRUM

    101-F-201 FEED GAS FILTER-COALESCER

    DV-0501 105-C-302 DEETHANIZER

    105-D-302 DEETHANIZER REFLUX DRUM

    105-E-304 DEETHANIZER REBOILER

    105-E-305 DEETHANIZER CONDENSER

    105-P-302 A/B DEETHANIZER REFLUX PUMPS

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    (Continued)

    SYSTEM GROUPING RISK EQUIPMENT REMARKS

    Deluge Valve No. Label DescriptionDV-1202 107-C-202 DEBUTANIZER

    107-D-202 DEBUTANIZER REFLUX DRUM

    107-E-202 DEBUTANIZER REBOILER

    107-P-202 A/B DEBUTANIZER REFLUX PUMPS

    107-P-203 A/B BUTANE FEED PUMPS

    107-P-205 A/B CONDENSATE CIRCULATION PUMPS

    DV-1203 116-K-201 A/B ETHANE REGENERATION GAS COMPRESSOR

    DV-1204 116-D-212 TREATED GAS K.O. DRUM

    116-E-212 REBOILER

    DV-1501 110-D-103 DEGASSING DRUM

    110-E-101 A/B CONDENSATE PREFLASH HEATER

    110-E-102 CONDENSATE SECOND HEATER

    110-E-103 CONDENSATE FINAL HEATER

    110-P-101 STABILIZED CONDENSATE PUMP

    DV-1502 110-D-101 PREFLASH DRUM

    110-D-102 FLASH DRUM

    DV-1601 111-K-101 REFRIGER