ACS350 ABB General Machinery Drives Technical Catalogue REV D en 22 11
Acs350 Pf40 Drive Detective
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Transcript of Acs350 Pf40 Drive Detective
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ABB ACS350 &
PowerFlex 40
Displace Competitive Drives at Key Accounts!
AC Drive Detective
April, 2006
Company Confidential
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Summary
Why Would a Customer Buy the Competitive Product?
ACS350 has FlashDrop capability that allows configuration without the need to
power the drive.
Competitive pricing for distributors and direct OEM's.
Has Panel Cover that allows FAULT and POWER LED display like the
Bulletin 160, a single line LCD display/programmer Basic Control Panel or a 4
line LCD display/programmer Assistant Control Panel.
Real time clock capability for time logging of faults.
ACS350 uses application macros that are preprogrammed parameter sets. These
pre-define I/O configuration.
ACS350 can provide and accept pulse train signals.
ACS350 Encoder option.
Key PowerFlex Selling Points
PowerFlex 40 has more communication adapters. ACS350 does not offer
EtherNet or ControlNet.
PowerFlex 40 has superior speed control as well as higher levels of torque
especially at low speeds.
The PowerFlex 40 has 150% overload capability for 1 minute and 200% for 3 sec.
The ACS350 has 150% for 1 min and 180% for 2 sec.
The ACS350 requires cable clamping plates to facilitate I/O grounding and
securing multi-conductor cables. This adds more than 1" to overall height;
therefore the ACS350 takes up more panel space than the PowerFlex 40.
The ACS350 is limited to 10 Hp at 460V and has no 120 or 575 volt ratings.
The ACS350 has 1-form C relay output, 1-digital output and 1 analog output(current only). The PF40 has 1-relay out, 2 digital outputs and analog output set
for mA or V.
ACS350 does not provide flange mounting.
ACS350 requires current de-rating for ambient temp between 40-50 deg C (1%/
deg C).
ACS350 requires extra hardware for drive mounted speed pot.
PowerFlex 40 has 160 page user manual, ACS350 has 280 pages.
PowerFlex 40 has configured program for assorted enclosure and hardwareoptions. ACS350 configured options allow programmers to be shipped with
drive UNINSTALLED.
The ACS350 basic control panel blocks the FAULT LED, so removal is required
to see it.
The ACS350 basic control panel has an LCD display, but can only show 4 digit
number for parameter number or fault code.
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Features and Specifications
The marketing information and analysis provided are based upon information that isreadily available.
Drive Model ACS350 PowerFlex 40
Catalog Number ACS350-xx-xxxx-x 22B-xxxxxxx
Power
Ratings
120V N/A 0.5-1.5 Hp (0.4-1.1 kW)
240V, 1-Phase 0.5-3 Hp (0.37-2.2 kW) 0.5-3 Hp (0.4-2.2 kW)
240V, 3-Phase 0.5-5 Hp (0.37-4 kW) 0.5-10 Hp (0.4-7.5 kW)
480V 0.5-10 Hp (0.37-7.5 kW) 0.5-15 Hp (0.4-11 kW)
575V N/A 1-15 Hp (0.75-11 kW)
Normal Duty Overload
Continuous1 Minute3 Seconds
N/AN/AN/A
N/AN/AN/A
Heavy Duty Overload
Continuous1 Minute3 Seconds
100%150%180% for 2 seconds
100%150%200%
Specifications
Frequency Control 500Hz 400 Hz Max
PWM Frequency 4, 8, 12 or 16kHz 2-16 kHz
Enclosures Types IP20 / Optional Nema 1 Open, Type IP21, Type 1 IP30 (with
kit), Type 1/12/4/4X IP40/54/65 Cframe heatsink out the back
Ambient Temp 40C (Derate 1% per Cabove 40C)
-10 to 50C
Torque Control
Open Loop AccuracyClosed Loop Accuracy
N/AN/A
N/AN/A
Speed Control
Open Loop Accuracy
Closed Loop Accuracy
N/A
N/A
1% across 60:1 speed range, with slipcompensation
N/AHp with DC Link Choke N/A (External only) 15 Hp
Hp with AC line choke N/A N/A
Volt Tolerance +/-10% +/-10%
Frequency Tolerance 48-63 Hz 47-63 Hz
Compliance Marks CE, UL, cUL, C-tick, GOST R CE, UL, cUL, C-Tick
Maximum Altitude 1000m 1000m
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Features and Specifications (continued)
Drive Model ACS350 PowerFlex 40
Catalog Number ACS350-xx-xxxx-x 22B-xxxxxxx
Ha
rdware
EMC Filtering Internal - 2nd Environment(30m cable max)
Internal - 1-Phase 230V only,External - 3-Phase
Heatsink Out the Back No Yes, All Frames
Zero Stacking Yes Yes
Internal DB Transistor Hp 0.5-10 Hp Yes
Internal DB Resistor OptionHp
0.5-10 Hp N/A
Encoder Input Standard No N/A
Additional FeedbackOptions No No
Number of Comms.Supported Simultaneouslyin Drive
1 1
Removable MOV to Ground No Yes
Safe-Off No N/A
Max. Short Circuit Rating 100,000A 100,000A
Inputs/Outputs
Standard Discrete Inputs (5) 24V sink/source (7) 24V sink/source(3 for Start/Stop/Reverse, 4 fully
programmable)Analog Inputs 2 Unipolar (0-10V or 0-20 mA) 1 Bipolar, +/-10V or 4-20 mA,
1 Unipolar 4-20 mA
Discrete Outputs 1 - Form C Prog. Relay 1 - Form C Relay, 2 - Optos
Analog Outputs 1 Analog output 1 - (0-10V or 4-20 mA)
Pulse Output No No
Optional I/O Voltage No N/A
PTC Input Yes Yes (Analog In)
Encoder Input Yes with Encoder Option No
Pulse Input Yes (0 to 16 kHz) NoAdditional I/O No No
Input Timer / CounterFunctions
Yes Yes
Output Timer / CounterFunctions
No No
Encoder Output No No
Input/Outpu
tSpec.
Digital Input Scan Time(Not Through Put Time)
N/A 1 ms
Analog Input Resolution 0.10% 10 Bit
Analog Input Scan Time(Not Through Put Time)
N/A 100 Hz Bandwidth
Analog Output Resolution N/A 10 Bit
Analog Output Scan Time(Not Through Put Time)
N/A 10 ms
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Features and Specifications(continued)
Drive Model ACS350 PowerFlex 40
Catalog Number ACS350-xx-xxxx-x 22B-xxxxxxx
HIM
Information
HIM - Local LCD Yes No
HIM - Remote LCD Yes with accessory kit Yes
HIM - Hand-held No Yes
HIM - CopyCat function Yes Yes
HIM - Languages Yes-Multiple (7) Remote HIM
HIM - Local LED No Yes, including pot and control keys
HIM - Auto/ Manualfunction
Yes Yes - Remote HIM
Features
Motor Control Type V/Hz and SVC V/Hz and Sensorless VectorFlying Start Yes Yes
Bus Regulator Yes No
S-Curve Yes Yes
Drive Overload Protection Yes Yes
Advanced Diagnostics Yes No
Input Phase Loss Yes No
User Sets Yes No
Preset Speeds 7 8
Process Control Loop PID PIDFast Flux Up No No
Fast Brake to Stop No No
Flux Braking No No
Feedback Loss Switchover No No
Battery Back-up No No
Multi-Motor Parameters No No
ApplicationFeature
s
SynchLink No No
Motion Controller No No
Inertia Adaptation No NoSpeed Profiles Yes Step Logic
Position Control No Basic, Using Digital Input
P-jump (traverse function) No No
Lifting Application No No
Winder Application No No
Electronic Gearing/LineShaft
No No
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Torque Performance
ACS350 Notes
3 HpHigh Speed
3 HpLow Speed
3 HpUltra LowSpeed
The PowerFlex 40had better speedcontrol andproduced higherlevels of torquethen the ABBACS350.
The lowest speedthat the drivewould run was 0.8
Hz3 HpAccel into150% Load
Total Accelerationtime for the ABBACS350 was 2.24seconds.
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PowerFlex 40 Notes
3 HpVector ModeHeavy DutyHigh Speed
3 HpVector ModeHeavy DutyLow Speed
3 HpVector ModeHeavy DutyUltra LowSpeed
The lowest speedthat the drivewould run was 0.6Hz.
3 HpVector ModeHeavy DutyAccel into150% Load
Total Accelerationtime for thePowerFlex 40 was2.12 seconds
Current
Speed
Torque
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Torque Performance(continued)
ACS350 Notes
3 HpTorqueAccuracywithoutEncoder
The ABB ACS350could not controltorque with a settorque level of25%.
3 Hp
TorqueAccuracywithEncoder
N/A
3 HpFull Torque,Zero SpeedwithEncoder
N/A
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PowerFlex 40 Notes
3 HpVector ModeHeavy DutyTorqueAccuracywithoutEncoder
N/A
3 HpVector ModeHeavy DutyTorque
AccuracywithEncoder
N/A
3 HpFull Torque,Zero SpeedwithEncoder
N/A
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Pricing
Competitive price levels shown are for reference only and may not represent actual values.
Competetion Rockwell Automation Strategy
The ACS350 is available from 1/2through 10 Hp at 240 and 480V.
PowerFlex 40 ratings are 1/2 through 15 Hp, and include allvoltages: 120, 240, 480 and 575V.
The ACS350 does not includeEthernet communication.
Sell the PowerFlex 40 communication capabilities, includingEthernet.
The ACS350 requires derating ifoperated above 40 degrees C.
Both the PowerFlex 4 and 40 are rated for 50 degrees C.
Will sometimes offer free extendedwarranty.
RA offers extended warranty as well - you should never lose anorder based on t his requirement. Contact your Drive AreaManager for assistance.
Will often bypass their distributors andtake business direct at large OEMaccounts.
Sell YOUR value as local distributor - stock, service, technicalexpertise, support, relationships. Contact your Drive AreaManager if special pricing is required.
OEM Net Price Comparison
0.5 HP 1 HP 2 HP 3 HP 5 HP 7.5 HP 10 HP 15 HPHP
OEMN
et
PF40 ABB ACS350 PowerFlex 4
$-
$100.00
$200.00
$300.00
$400.00
$500.00
$600.00
$700.00
$800.00
$900.00
$1,000.00
$1,100.00
$1,200.00
$1,300.00
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Dimensions
ACS350
(drives are IP20 without cable clamping plates) PowerFlex 40
Frame/HorsepowerHeightmm
Widthmm
Depthmm Frame/Horsepower
Heightmm
Widthmm
Depthmm
R0 / 0.5 Hp, 1-ph, 200-240V 202 70 161 Frame B / 0.5-5 Hp 180 100 136
R1 / 1-1,5 Hp, 1-ph, 200-240V 202 70 161 Frame C / 7.5-15 Hp 260 130 180
R2 / 2-3 Hp, 1-ph, 200-240V 202 105 165
R0 / 0.5-0.75 Hp, 200-240V 202 70 161
R1 / 1-2 Hp, 200-240V 202 70 161
R2 / 3-5 Hp, 200-240V 202 105 165
R0 / 0.5-0.75 Hp, 480V 202 70 161R1 / 1-5 Hp, 460v 202 70 161
R3 / 7.5-10 Hp, 460V 202 169 169
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Terminal Comparison
Description
Terminal Designation
ACS350 PowerFlex 40Input AC Line - R(L1) U1/L R (L1)
Input AC Line - S(L2) V1/N S (L2)
Input AC Line - T(L3) W2 T (L3)
Motor - U (T1) U3 U (T1)
Motor - V (T2) V3 V (T2)
Motor - W (T3) W3 W (T3)
Brake Resistor BRK+ BR+
Brake Resistor BRK- BR-
DC Bus - DC-DC Bus + DC+
DC Bus Inductor Connection P2 (C frame only)
DC Bus Inductor Connection P1 (C frame only)
Motor Ground GRD PE
Drive Ground GRD PE
Analog Input 1 Comm. 3 14
Analog Input 1 (+/-) 2 13
Shield 1 19
Analog Input 2 Comm. 6Analog Input 2 (+/-) 5
Analog Input 3 (NTC-) Comm.
Analog Input 3 (NTC+)
Shield
Analog Output 1 (-)
Analog Output 1 (+) 7
Analog Common 8
Analog Output 2 (-)
Analog Output 2 (+)+10v Reference 4 12
Reference Common 14
-10V Reference
Encoder A
Encoder A (Not)
Encoder B
Encoder B (Not)
Encoder Z
Encoder Z (Not)Encoder Reference (+)
Encoder Reference (-)
Encoder Shield
24V DC Common (-)
24V DC Source (+) 9 11
Digital/Relay Output 1(N.O) 19 R1
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Terminal Comparison (continued)
Description
Terminal Designation
ACS350 PowerFlex 40Digital/Relay Output 1Comm. 17 R2
Digital/Relay Output 1(N.C) 18 R3
Digital/Relay Output 2 (N.O) 20
Digital/Relay Output 2 Comm. 21,22
Digital/Relay Output 2 (N.C) 17
Digital/Relay Output 3 (NC) 18
Digital/Relay Output 3 Comm.
Digital/Relay Output 3 (NO)
Digital/Relay Output 4 (NC)Digital/Relay Output 4 Comm.
Digital/Relay Output 4 (NO)
Digital Input 1-3 Comm. 11 4
Digital Input 1 12 1
Digital Input 2 13 2
Digital Input 3 14 3
Digital Input 4-6 Comm. 4
Digital Input 4 15 5
Digital Input 5 16 6Digital Input 6 7
Digital Input 7 8
Digital Input 8
Digital Input 9
Digital Input 10
48V Control Power Supply
+24V User Output
Drive Enable (Secure Disable Function)
HW PTC Input 1HW PTC Input 2
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Communications
Product Model Number ACS350 PowerFlex 40
DF1 No Yes (with SCM adaptor)AS-i No No
BACnet No No
CANopen Yes No
CC-Link No No
ControlNet No Yes
Data Highway No No
DeviceNet Yes Yes
Ethernet No No
EtherNet/IP No YesFIP I/O No No
Foundation Fieldbus No No
Interbus No No
LonWorks No Yes
Metasys N2 No No
Modbus ASCII No No
Modbus Plus No No
Modbus RTU Yes Yes
Modbus TCP/IP No NoPROFIBUS DP Yes Yes
PROFINET No No
Remote I/O No No
SERCOS No No
Siemens P1 No No
Uni-Telway No No
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Software
Software Feature
ABB
DriveWindow Lite 2
DriveTools SP/
DriveExplorerSoftware Versions Full version Yes Yes
'Lite' version No Yes (freeware)
Pocket PC version Yes Yes
Palm version Yes No
Connectivity Serial Point-to-Point Yes Yes
Serial Multi-drop Yes Yes
Ethernet Direct No Yes
ControlNet No Yes
DeviceNet No YesProfibus DP No No
Bluetooth No Yes
WiFi No Yes
Other / Proprietary No Yes
Select Features Offline capability Yes Yes
Setup Wizards Yes Yes
Diagram Views No Yes
User-created Views Yes Yes
I/O Terminal Configuration No NoControl Yes Yes
Oscilloscope / Graph Yes Yes
Project Management No No
Flash No Yes
File Conversion Tool No Yes
On-line Help Yes Yes
Multi-language English, German English only
Used With ACS 140, ACS160,
ACS350, ACS400,ACS550, ACS800,ACH400, ACH 550,DCS 400
PowerFlex 7-Class,
PowerFlex 4-Class, SMCFlex, SCANport-basedproducts
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Support Information
Rockwell Automation - Mequon
Tel: (1) 262.512.8200
Commercial Engineering
Roman Lichon, Jeff Theisen, Steve Wirtz, Gary Woltersdorf
Product Marketing
Lynn Cooksey, Jeff Fell, Stan Ho, Paul Nolden, Nancy Rivard, Brian Taylor, Doug Weber
Technical Support Hotline
Tel: (1) 262.512.8176
Commercial SupportTom Benner, Jay Mistry
Pricing
Lisa Rakoczy
Extended Warranty Support
Internet
Drives Home Page(www.ab.com/drives)
The Literature Library(www.rockwellautomation.com/literature
Drives Service & Support Page(www.ab.com/support/abdrives)
PowerFlex Public Forum(www.ab.com/support/abdrives)
PowerFlex Private Forum(www.ab.com/support/abdrives)
Intranet
Drive Business Home Page(http://drivehq.ra.rockwell.com/main.shtml)
Drive Products Home page(http://drivehq.ra.rockwell.com/abdrives)
PowerFlex Home Page(http://drivehq.ra.rockwell.com/abdrives/PowerFlex/Index/powerflex.shtml)
PowerFlex Flash Files Download(http://icon.meq.ra.rockwell.com/mlcg/)
PowerFlex Release Scheduleshttp://drivehq.ra.rockwell.com/abdrives/PowerFlex/Index/status/status.shtml
Energy Savings Information(http://www.ab.com/drives/energy_savings/index.html)
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