Accessory Application INSTALLATION P/N 08L33-SZN-200 2011 ZDX … · 2010-12-22 · 2011 ZDX DEC...
Transcript of Accessory Application INSTALLATION P/N 08L33-SZN-200 2011 ZDX … · 2010-12-22 · 2011 ZDX DEC...
© 2010 American Honda Motor Co., Inc. – All Rights Re
BII 45339Publications No.
INSTALLATIONINSTRUCTIONS
Accessory Application
SPORT RUNNING BOARDS P/N 08L33-SZN-200
served. BII 45339 (1012
2011 ZDX
) 0
Issue Date
DEC 2010
PARTS LIST
2 Sport running boards
Left center trim
Right center trim
Left under cover
Right under cover
Left front end cap
Right front end cap
Left rear end cap
Right rear end cap
Left bracket A
Right bracket A
2 Left brackets B
2 Right brackets B
12 Flange bolts, 8 x 20 mm
1 of 128L33-SZN-2000-91
14 Square head bolts
14 Flange nuts
2 EPT sealers
4 Wire ties
12 Push nuts
8 Self-tapping screws
8 Spring nuts
4 Clip nuts
4 Bolts
2 of 12 BII 45339
TOOLS AND SUPPLIES REQUIRED
Phillips screwdriver
Stubby phillips screwdriver
Torque wrench
8 mm, 10 mm, and 13 mm Sockets
10 mm Wrench
Plastic trim tool T/N SILTRIMTL10
Isopropyl alcohol
Shop towel
Needle-nose pliers
Ratchet
Scissors
Diagonal cutters
Illustration of the Sport Running Boards on the Vehicle
INSTALLATION
NOTE:
• Do not damage the body paint finish.
• Clean and wax the area to be covered with a high quality paste wax.
• Before removing parts from the vehicle, note their locations and how they are installed so they can be reinstalled in the original positions.
Client Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
940201AX
RIGHT SPORT RUNNING BOARD
LEFT SPORT RUNNING BOARD
(1012) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
1. Make sure you have the anti-theft code for the audio unit and the navigation system if equipped, then write down the radio station presets.
2. Disconnect the negative cable from the battery.
Removing the Vehicle Parts
3. Remove five self-tapping screws that secure the left rear inner fender.
4. Remove the four spring nuts shown.
940205AX
FRONT
5 SELF-TAPPING SCREWSReuse.
LEFT REAR INNER FENDER
940206AX
FRONT
LEFT REAR INNER FENDER
4 SPRING NUTSReuse.
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. BII 45339
5. Under the vehicle, remove three bolts shown.
6. Open the left front door and left rear door.
7. Remove the left front side sill trim (four self-tapping screws and three clips).
940301AX
FRONT
LEFT FRONT DOOR
BOLTReuse.
940202CX
FRONT
4 SELF-TAPPING SCREWSReuse.
LEFT FRONT INNER FENDER
CLIP
FRONT
CLIP
LEFT FRONT SIDE SILL TRIM
LEFT FRONT SIDE SILL TRIM
CLIPReuse.
CLIPLEFT FRONT SIDE SILL TRIM
CLIPReuse.
LEFT FRONT SIDE SILL TRIM
(1012) 3 of 12
8. Remove the two spring nuts from the front side sill trim.
9. Cut off four pins on the left front side sill trim cover as shown and remove the left front side sill trim cover (one self-tapping screw).
940203BX
SPRING NUTReuse.
LEFT FRONT SIDE SILL TRIM
940204BX
4 PINS
LEFT FRONT SIDE SILL TRIM COVER
Cut off.
SELF-TAPPING SCREWReuse.
LEFT FRONT SIDE SILL TRIM
4 of 12 BII 45339
10. Using a plastic trim tool, release the rear of the left rear side sill trim (one clip) and remove the clip from the left rear side sill trim.
11. Remove the left rear side sill trim (thirteen clips).
12. Using a plastic trim tool, remove one clip grommet. Install the clip removed in step 10 to the clip grommet.
940302EX
LEFT FRONT DOOR
FRONT
VEHICLE PANEL
LEFT REAR DOOR
13 CLIPS
CLIP GROMMET
Slide.
CLIP GROMMET
CLIP
LEFT REAR SIDE SILL TRIM
CLIPReuse.
CLIPLEFT REAR SIDE SILL TRIM
PLASTIC TRIM TOOL
PLASTIC TRIM TOOL
(1012) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
13. Using diagonal cutters, cut off the four pins from the left rear side sill trim cover. Remove the left rear side sill trim cover (one self-tapping screw).
14. Remove the two stops from the left rear side sill trim.
940303AX
4 PINS
LEFT REAR SIDE SILL TRIM
LEFT REAR SIDE SILL TRIM COVER
Cut off.
SELF-TAPPING SCREWReuse.
940304AX
LEFT REAR SIDE SILL TRIM
STOPReuse.
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. BII 45339
15. Remove the thirteen clips from the vehicle panel. Turn the clips 45° to remove them.
16. Remove the left front side step trim (two retaining tabs and four clips).
940305BX
FRONT
VEHICLE PANEL
13 CLIPSReuse.
CLIP
45°
940306AX
LEFT FRONT SIDE STEP TRIM
4 CLIPS
2 RETAINING TABS
FRONT
(1012) 5 of 12
17. Pull away the weatherstrip and remove the left kick panel (one cap, three hooks, one clip, and unplug the vehicle connector if equipped).
Installing the Center Trim
18. Locate the two holes in the vehicle under cover. Use scissors to cut slits in the vehicle under cover in the area shown.
940601BX
CLIP
LEFT KICK PANEL
WEATHERSTRIPPull away.
3 HOOKS
CAP
VEHICLE CONNECTORIf equipped.
940608CX
VEHICLE UNDER COVER
VIEWED FROM BELOW
2 HOLESCut.
FRONT
FRONT
Cut.
VEHICLE UNDER COVERSCISSORS
6 of 12 BII 45339
19. Install two clip nuts to the vehicle under cover.
20. Install twelve of the thirteen clips (removed in step 15) to the left center trim.
940609CX
VEHICLE UNDER COVER
FRONT
CLIP NUT
940602BX
LEFT CENTER TRIM
12 CLIPS
(1012) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
21. Install the two stops (removed in step 14) to the left center trim.
22. Install the left center trim to the vehicle panel with twelve clips.
23. Remove the vehicle grommet from the vehicle panel.
24. Route the left center trim harness through the hole in the vehicle panel, and seat the grommet in the hole.
940603AX STOP
LEFT CENTER TRIM
940604AX
VEHICLE GROMMETRemove.
VEHICLE PANEL
HOLE
FRONT
LEFT CENTER TRIM HARNESS
LEFT FRONT INNER FENDER
FRONT12 CLIPS
LEFT CENTER TRIM
GROMMET
VEHICLE PANEL
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. BII 45339
25. In the kick panel area on each side of the vehicle, locate the vehicle 2-pin connector blue-taped to the vehicle harness. Remove the blue tape to free each connector.
NOTE: On the passenger’s side, there are two vehicle 2-pin connectors. Locate the one blue-taped to the vehicle harness under the dashboard (it is difficult to see). Check the wire colors (pink and blue) of the 2-pin connector to verify that you have the correct connector.
VEHICLE HARNESS
BLUE-TAPERemove.
Driver’s Side:
Passenger’s Side:
Do not plug into this connector.
BLUE-TAPERemove.
VEHICLE HARNESS
2-PIN CONNECTOR(PINK AND BLUE WIRES)
2-PIN CONNECTOR(PINK AND BLUE WIRES)
(1012) 7 of 12
26. Remove one clip and lift the floor carpet. Route the center trim harness forward along the vehicle harness. Remove the dummy connector from the vehicle 2-pin connector (pink and blue wire) you located in step 25, and plug the center trim harness 2-pin connector to the vehicle 2-pin connector.
FRONT
VEHICLE HARNESS
FLOOR CARPETLift.
FRONT
VEHICLE 2-PIN CONNECTOR
CENTER TRIM HARNESS
DUMMY CONNECTOR
2-PIN CONNECTOR
CLIP
Driver’s Side:
Passenger’s Side:
FLOOR CARPETLift.
CENTER TRIM HARNESS2-PIN CONNECTOR
VEHICLE HARNESS
DUMMY CONNECTOR
VEHICLE 2-PIN CONNECTOR
CLIP
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27. Secure the 2-pin connector and left center trim harness to the vehicle harness with two wire ties.
28. Using isopropyl alcohol on a shop towel, thoroughly clean the area where the EPT sealer will attach.
29. Secure the center trim harness to the vehicle panel with one EPT sealer as shown.
940606AX
WIRE TIE
VEHICLE HARNESS
2-PIN CONNECTOR
EPT SEALER
VEHICLE PANEL
Driver’s Side:
Passenger’s Side:
EPT SEALER
VEHICLE PANEL
WIRE TIE
2-PIN CONNECTORS
VEHICLE HARNESS
(1012) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
Installing the Sport Running Board
30. Install four spring nuts to four brackets on the left center trim.
31. Loosely secure the left bracket A to the vehicle frame with two 8 x 20 mm flange bolts. The bracket is marked “left.” Make sure to install the flange bolts in the correct position and orientation.
940607BX
FRONT
FRONT
4 BRACKETS
4 SPRING NUTS
LEFT CENTER TRIM
4 BRACKETS
LEFT CENTER TRIM
940610AX
LEFT BRACKET A
FLANGE BOLT, 8 x 20 mm
FRONT
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. BII 45339
32. Loosely secure two left brackets B to the vehicle frame with four 8 x 20 mm flange bolts. The brackets are marked “left.” Make sure to install the flange bolts in the correct position and orientation.
33. Install the left front side sill trim cover (removed in step 9) to the left front end cap with one self-tapping screw and three push nuts. Use an 8 mm socket to install the push nuts. Make sure to install the push nuts in the correct direction.
940701AX
4 FLANGE BOLTS, 8 x 20 mm
FRONT
VIEW FROM UNDER THE VEHICLE
VEHICLE FRAME
LEFT BRACKETS B
FLANGE BOLT INSTALLATION HOLES
FRONT
940704CX
3 PINS
LEFT FRONT SIDE SILL TRIM COVER
SELF-TAPPING SCREW
3 PUSH NUTS
LEFT FRONT END CAP
PUSH NUT8 mm SOCKET
(1012) 9 of 12
34. Install the two clips (removed in step 7) to the left front end cap.
35. Install the two spring nuts (removed in step 8) to the left front end cap.
36. Install the left rear side sill trim cover (removed in step 13) to the left rear end cap with one self-tapping screw and three push nuts. Use an 8 mm socket to install three push nuts. Make sure to install the push nuts in the correct direction.
940705CX
2 SPRING NUTS
CLIP
LEFT FRONT END CAP
940706CX
3 PINS
LEFT REAR SIDE SILL TRIM COVER
SELF-TAPPING SCREW
3 PUSH NUTS
PUSH NUT8 mm SOCKET
LEFT REAR END CAP
10 of 12 BII 45339
37. Install two clips (removed in step 10 and 15) to the left rear end cap.
38. Install four spring nuts (removed in step 4) to the left rear end cap.
39. Insert three square head bolts into each channel of the sport running board.
940707AX
4 SPRING NUTS
CLIP
LEFT REAR END CAP
940702AX
CHANNELS
SQUARE HEAD BOLT
SQUARE HEAD BOLT(Install three intoeach channel.)
SPORT RUNNING BOARD
SPORT RUNNING BOARD
(1012) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.
40. Insert one bullet tab on the left front end cap into the sport running board, and rotate the left front end cap as shown.
41. Secure the left front end cap to the sport running board with two bullet tabs.
42. Insert one bullet tab on the left rear end cap into the sport running board, and rotate the left rear end cap as shown.
43. Secure the left rear end cap to the sport running board with two bullet tabs.
902701AX
Rotate.
BULLET TABSPORT
BOARD
LEFT REAR END CAP
Rotate.
BULLET TAB
SPORT RUNNING BOARD
LEFT FRONT END CAP
LEFT FRONT END CAP
LEFT REAR END CAPBULLET
TAB
SPORT RUNNING BOARD
BULLET TAB
© 2010 American Honda Motor Co., Inc. – All Rights Reserved. BII 45339
44. Install the sport running board to the left bracket A and the two left brackets B by inserting the six square head bolts into the holes in the brackets. Install one flange nut to each square head bolt, and torque the flange nuts to 27 N·m (20 lbf·ft).
45. Torque the flange bolts (installed in step 31 and 32) to 27 N·m (20 lbf·ft).
46. Secure the front of the sport running board to the vehicle with the two clips installed in step 34, and four self-tapping screws removed in step 7.
940703BX
FRONT
FRONT
LEFT BRACKETS B
LEFT BRACKET A
6 FLANGE NUTS
SQUARE HEAD BOLT
FLANGE NUT
SPORT RUNNING BOARD
940708CX
FRONT4 SELF-TAPPING SCREWS (reused)
CLIP(reused)
LEFT FRONT INNER FENDER
SPORT RUNNINGBOARD
(1012) 11 of 12
47. Secure the rear of sport running board to the vehicle with the two clips installed in step 37, and the five self-tapping screws removed in step 3.
48. Install the left under cover to the sport running board.
940709CX
FRONT
LEFT REAR INNER FENDER
SELF-TAPPING SCREW (reused)
CLIP
SPORT RUNNING BOARD
940710CX
LEFT UNDER COVER
FRONT
LEFT UNDER COVER
CROSS SECTION
FRONT
Hook.
SPORT RUNNING BOARD SPORT RUNNING
BOARD
12 of 12 BII 45339
49. Insert one square head bolt into the rear channel of the sport running board.
50. Secure the left under cover to the vehicle with four self-tapping screws, five bolts, and one flange nut.
51. Repeat steps 3 through 50 to install the right sport running board to the passenger’s side of the vehicle.
52. Check that all wire harnesses are routed properly and all connectors are plugged in.
53. Reinstall all removed parts.
54. Reconnect the negative cable to the battery.
55. Enter the anti-theft code for the audio and navigation system if equipped, and reset the radio station presets.
56. Reset the clock.
962401BX
VIEWED FROM BELOW FRONT
FRONT
5 BOLTS
SELF-TAPPING SCREW INSTALLATION HOLES
4 SELF-TAPPING SCREWS
FRONT
SQUARE HEAD BOLT
LEFT UNDER COVER
BOLT INSTALLATION HOLE
FLANGENUT
FLANGE NUT
FLANGE NUT INSTALLATION HOLE
LEFT UNDER COVER
LEFT UNDER COVER
SQUARE HEAD BOLT
SPORT RUNNING BOARD
(1012) © 2010 American Honda Motor Co., Inc. – All Rights Reserved.