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We introduce ourselves as turnkey or technical project consultant for manufacturing Absorbent cotton wool and

all related items. We are sending detailed prefeasibility report for your reference. Please go through the report

and analyze the project. All products described here are interlinked with the project. A complete absorbent

cotton wool project represents following products….

1. Absorbent cotton wool roll

2. Absorbent cotton wool pleat

3. Absorbent cotton wool in loose form

4. Absorbent cotton wool sliver or string or coil or neck wool

5. Absorbent cotton ball white and coloured

6. Cotton ear buds

7. Absorbent cotton gumji

8. Absorbent cotton facial pad and eye pads

9. Boric cotton wool or medicated cotton wool

10. Non absorbent cotton roll 11. Non absorbent cotton sliver or string or coil 12. Non absorbent cotton ball 13. Coloured cotton sliver or string or coil 14. Dental cotton roll

Some special machine is required to produce

• Cotton ball

• Cotton buds

• Cotton pads

• Dental cotton roll

Otherwise all remaining products will be manufactured in same plant and machines with very minor

modification.

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Absorbent Cotton also known as Surgical Cotton or Cotton Wool all related products are mainly used for

medical purposes in hospitals, nursing homes, dispensaries etc., Because of high fluid absorbency power,

it is better known as absorbent cotton. The absorbent cotton should be chemically inert and soft to give

maximum protection and should not cause irritation. These properties can be achieved by manufacturing

the product as per standard method of manufacture. The raw cotton is processed by series of steps

which render the cotton hydro-phillic in character and free from external impurities needed to be fit for

use in surgical dressings and personal hygiene. Absorbent Cotton is also used for making conventional

type of Sanitary napkins or pads besides medical purposes. And fairly good quality of cotton wool is

consumed in beauty parlours for removing make up and dirt etc., With the development of medical

facilities and growing awareness towards personal hygiene, the absorbent cotton industry registered

steady growth rate in past .

Non absorbent cotton used in pathological laboratories, medicine/drug packing for bulk drug

manufacturing unit, microbiological industry, biotechnology based industry etc..

Filter batting or gumji is used for filtering bulk drug liquid, rayon manufacturing and also used for

animal dressing.

Cotton sliver:

1. Non absorbent cotton sliver is used for pharmaceutical packing, tablet packing etc.

2. Absorbent cotton sliver is used for manufacturing cotton buds, swabs, cotton ball for pharmaceuticals.

3. Coloured cotton sliver is used for manufacturing coloured cotton ball for cosmetic use.

Cotton Buds used for ear cleaning and misc. purpose

Cotton Balls used in cosmetics cleaning and also drug grade

Cotton Pads used normally for eye pad and facial cleaning

Cotton dental roll used for dental purpose and ciggerate filter

Boric cotton roll used as medicated cotton

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Demand for absorbent cotton depends on various factors. The demand of this product is directly related

with the increase in population and expansion of Public Health Services. The consumption of Surgical

cotton or cotton wool increases with the increase in population and number of hospitals, dispensaries,

health care centers, nursing homes etc. Progressive increase in health amenities offered by government

and coming up of new hospitals and health care centers in private sector even at small towns are

contributing to the growth of absorbent cotton industry. Govt. hospitals and big nursing homes are the

largest consumers for cotton wool. Absorbent cotton has good export market potential. Exporting option

to the countries like Japan, Australia and several European countries. The export of surgical cotton can be

done provided it is made according to standards and specifications of international market. All other

related products also have a very good potential market.

Only the latest technology will be used so that the product conforms to international standards.The most

economical process known as “ ” by hydrogen

peroxide will be used for manufacturing surgical cotton, Non absorbent cotton and coloured cotton.

1.It is a single stage scouring and bleaching process. Step for bleaching and / OR de-chlorination after boiling is

omitted in this process. It is peroxide based modern process in which scouring and bleaching process run

simultaneously and continuous process.

2. Less manpower involvement for production than chlorine bleach or two stage peroxide bleach process.

3. Water consumption will be less up to 50 % than conventional process.

4. Higher rate of production with same infrastructure than conventional process.

5. Electric consumption will be 20% less.

6. Fuel cost will be less BY 40% than old process.

7.Temperature requirement for this process is 950C for 10 mints which is much less than old process (120

0C).

8. It works even at atmospheric pressure that is at normal pressure old process works at 40lb pressure.

9. Chemical cost will be less BY 30% than old process

10. Less production space requirement than conventional process due to not requirement of bleaching tank

11. Batch Process time is atleast 50% less than conventional process.

12. Non absorbent cotton will be produced at room temperature process…without heating

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Vergin Raw cotton or coumber/TEXTILE WASTE

Caustic soda flakes or lye

Soda ash

Anionic or Nonionic detergent

Hydrogen peroxide

Stabiliser for hydrogen peroxide

Softening agent

Acid slurry

Urea

All the above raw materials are easily available in local market .

Total water requirement is 1: 8 that means to produce 100 Kgs of finished cotton water requirement will be 800

Ltrs.

Detailed Motor HP against each machine already given in our offer details. Extra requirement will be for light,

fan, AC , Laboratories and related appliances as per your requirement.

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HEAT

RAW COTTON CLEANER PRESSURE KIER I.T.O.HEATER MACHINE

MACHINE FOR SCOURING & BLEACHING FOR HEATING

SEEDS,HUSKS.SHORT FIBRE BLEACHED COTTON WATER

WASTE ABSORBENT REMOVED BY

HYDROEXTRACTOR

MACHINE

OPENED BY HUMID OPENER MACHINE

HEAT

COTTON IS THEN DRYED IN CONTINEOUS CONVEYOR DRYER HOT AIR

GENERATOR

BLEACHED AND DRYED BLEACHED AND DRYED COTTON FEED INTO

COTTON , BALE PRESSED

BY BALE PRESS MACHINE

LAP FORMER

MACHINE

SALE TO MARKET

CARDING WITH CONVEYOR CARDING WITH COILER CARDING WITH CROSS LAPPER

ATTACHMENT ATTACHMENT ATTACHMENT

PRODUCT: CARDED LAP PRODUCT: COTTON SLIVER PRODUCT: COTTON JUMBOO LAP

ROLLED IN ROLLING BUDS BALLS

MACHINE MACHINE MACHINE JUMBOO SHEET CUTTED INTO 200MM

WIDTH FOR PAD MAKING BY

SLITTER MACHINE

PRODUCT: COTTON PRODUCT: PRODUCT: CUTTED SHEET FEED INTO

BIG ROLL COTTON BUDS COTTON BALLS PAD MAKING MACHINE

PRODUCT: COTTON PAD

CUTTED INTO SMALL PCS SALE TO MARKET

BY CUTTER MACHINE

SALE TO MARKET SALE TO MARKET

*** COTTON PLEAT,COTTON DENTAL ROLL ETC.. WILL BE MANUFACTURED FROM COTTON WAVE.

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Cotton Bales Bleached cotton conforming to Japanese, European, British and US pharmacopoeial standards. Standard Bale Weight : 150 kgs.+/- 10% 20' FCL - 9.6 MT, 40' FCL - 19.2 MT Dimensions : 46" X 22" X 28" Packing : Wrapped in laminated fabric neatly bound by self locking straps

Cotton Laps Ensuring firm bonding of fibres and good multi-dimensional strength. Width : 80 cms. or cuts thereof to specifications Weight : 150 to 300 gsm +/- 10% Packing : HMHDPE Bags

Sliver Cotton is also processed into sliver form for cotton ball and tip manufacture. Weight of product offered : from 1.5 gms/m (+/- 10%) and upwards Weight of each coil : 7 to 10 kgs. Packing : HMHDPE Bags further packed in corrugated cartons

Cosmetic Balls

Specifications Weight per 100 balls : 100 / 50 / 40 gms or as required by the customer.

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Pharma grade Balls

Specifications Weight per 100 balls : 100 / 50 / 40 gms or as required by the customer.

Rectangular pads

Specifications Rectangles of 30 mm to 100 mm side. gsm : 120 to 300 +/- 10% Weight and Packing as per customer's specifications

Rounds

Specifications Diameter : 57 mm gsm : 200 to 300 +/- 10%

Ovals

Specifications Dimensions : 90 mm X 70 mm gsm : 200 to 300 +/- 10%

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Tips Ear buds

Tips in multiples of 25 in round cans and also in rectangular boxes of 200's from paper or poly propylene sticks.

Boric cotton wool roll Absorbent Cotton Wool impregnated with Boric Acid is termed as Boric Cotton. It has anti-bacterial & anti-fungal

properties. It can be supplied with/without interleaf in sizes ranging from 15gms to 2500gms.

Absorbent uncarded bleached cotton white and coloured

Absorbent cotton woll roll

• Bleached to a good white and free from neps, leaf & shell.

• Conforms to International Standards.

• Single and uniform lap without joints.

• Suitable for cleaning and swabbing wounds.

• The sizes of rolls varies from 20 gms to 2500 gms and the width varies from 8 cms to 45 cms

• Economical and convenient for clinic,dental,nurshing home and hospital

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Cotton Wool Pleats (Zigzag) Packed in printed poly bags with string and gusset

• Quick Absorbency

• Free from leaf & shell

• Folded neatly to required width & length.

• Sterile or Non Sterile

• 25g, 50g, 100g & 200gms. packing

Non absorbent cotton wool roll

• Used for pharmaceutical packing

• Microbial laboratories

• Tissue cultural laboratory

• Pathological laboratory

• University and institutesFetc

Absorbent cotton gumji Highly absorbent, hospital quality cotton wool enclosed in a non-woven cover in either 30cm or 45cm lengths. Soft, low-adherent medical grade wound interface minimises wound disruption and provides a fibre and particle barrier. Non-woven Veterinary Gamgee cushions and protects wounds from external trauma. Can be autoclave sterilised. SIZE : 12” X 500GM AND 18” x 500GM

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NAME OF MACHINE USED FOR

Verticle or Horizontal Opener Opening and cleaning pressed raw cotton

Stamping Machine Cotton pressing in carrier

Fibre carrier For boiling in kier

Pressure kier Boiling raw cotton

Over head crain for transporting material

Centrifuge/Hydroextractor Removing excess water

humid opener/Wet opener Fluppying hydro extracted cotton

Conveyor/Tray/R.F. Dryer Drying wet cotton

Lap former Lap formation

Carding with conveyor attachment carded the lap cotton

Carding with Coiler attachment For sliver or coil making

Carding with cross lapper wave formation for pad

Rolling Machine Rolling the carded cotton

Cutting Machine Cutting as per packet size

Zig zag/Pleat machine For pleat formation

Cotton ball machine For cotton ball making

Cotton buds machine For buds manufacturing

Cotton pad machine cotton pad manufacturing

Dental cotton roll machine Making dental cotton/cigarette filter

Bale press machine Making bleached cotton in pressed bale

Hot air generator For heating dryer machine

Iso Thermal fluid heater Heat Source Boiling of raw cotton

� Platform type weigh scale and weigh balances

� Laboratory equipment and accessories

� Water tube well, over head tank and pipe line for water

� Dust collector � Leathe, welding machine, grinder etc.. � Electrical work � Effluent Treatment Plant

1. Equalization Tank 2. Zig Zag channel 3. Alum dozing tank 4. Lime dozing tank 5. Polyelectrolyte dozing tank 6. Primary clarifier 7. Secondary clarifier 8. Aeration tank/aerator 9. Sludge collection tank

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� Plant and machineries

� Erection Charge

� Electrical equipment and installation

� Transportation charge

� Other fixed assets

� Effluent treatment plant

� Technical know how and engineering fees

� Preliminary and pre operative cost

� Provisions for contingencies

� Margin money for working capital for three months

1. Preperation of Project reports and all necessary documents(Exceptt collection and

submission of licence form and getting approval) for

� Inspector of factories

� Drug department

� Pollution control board

� Weights and measures

� Fire licence

� As per WHO/GMP rule

2. Supply of plant and machineries including repairing, erectioning, commissioning and

running

3. Technical supervision and guidance during civil construction and platform construction,

electrical wiring and cable line installation, installation of control panel board for each

machine.

4. Technical supervision and assistance in successful start-up/commissioning of the plant.

5. successful production charge and training of manpower (technical and non technical)

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RAW COTTON IN PRESSED BALE FORM,IT MAY BE COMBER (TEXTILE WASTE) OR PURE RAW COTTON,COTTON BALE IS OPENED AND FEED TO STEP CLEANER OR CRYTON MACHINE TO REMOVE LEAVES, HUSKS,SEEDS AND OTHER FOREIGN MATERIAL.

THIS IS CLEANER MACHINE AND USED TO REMOVE LEAVES,HUSKS,SEEDS ETC.. TO CLEAN COTTON

THIS IS SEEDS,HUSKS,LEAVES AND FOREIGN PARTICALS REMOVED FROM CLEANER MACHINE.IT IS USED

FOR MUSHROOM CULTIVATION.

THIS IS CLEANED COTTON HAVING TRACES OF FOREIGN MATERIAL. THIS FORM OF COTTON IS NOW BOILED WITH CHEMICALS TO SCOURE AND BLEACH SIMULTANEOUSLY BY SCOURING AGENT AND HYDROGEN PEROXIDE. M.S. or S.S. PRESSURE KIER(REACTOR) IS USED FOR THIS PURPOSE.

CLEANED COTTON SCOURING AND BLEACHING FLOOR COTTON IS BOILED HERE TO MAKE IT ABSORBENT AT 100 DEGREE CENTIGRADE FOR 15 MINUTES THEN WASH THE BOILED COTTON WITH FRESH WATER TILL THE MATERIALS BECOME NEUTRAL.AFTER REACHING NEUTRAL pH COTTON IS THEN FEED INTO HYDROEXTRACTOR TO REMOVE EXCESS WATER FROM COTTON.

BLEACHED, ABSORBENT, NEUTRAL COTTON. MATERIAL IS READY FOR HYDROEXTRACTION

THIS IS CENTRIFUGE AND USED TO REMOVE EXCESS WATER FROM BOILED COTTON.

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HYDROEXTRACTED COTTON.THIS FORM OF COTTON IS THEN FEED INTO WET OPNER MACHINE TO OPEN UP PRESSED HYDROEXTRACTED COTTON.

HYDROEXTRACTED PRESSED COTTON OPNER AND DRYER MACHINE.THIS IS CONTINEOUS CONVEYOR DRYER USED TO DRY HYDROEXTRACTED WET COTTON.TRAY DRYER ALSO USED FOR THIS PURPOSE.

DRYED UNCARDED COTTON. THIS IS ONE OF YOUR SELLING PRODUCT.THIS IS GENERALY MARKETED IN PRESSED BALE FORM. OTHERWISE THIS FORM OF COTTON IS THEN FED INTO BLOW ROOM

BLEACHED,DRYED,UNCARDED COTTON BALING PRESS MACHINE USED TO PRESS AND FORM UNCARDED ABSORBENT COTTON BALE.

DRYED COTTON FEED INTO THIS LAP FORMER AND SCUTCHER MACHINE TO FORM SCUTCHER LAP.WHICH IS THEN FEED INTO CARDING MACHINE CARDING MACHINE BUT IS USED ONLY FOR MANUFACTURING SLIVER COTTON BY USING SCUTCHER LAP COTTON SLIVER IS READY TO MARKET.SLIVER WILL BE ABSORBENT, NONABSORBENT, COLOURED ETC..

CARDING MACHINE used mainly for sliver

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CARDED LAP ROLLING MACHINE

CARDED COTTON IN ROLLED CONDITION MANUFACTURED BY ROLLING MACHINE

BAND SAW TYPE CUTTING MACHINE

ISO THERMAL OIL HEATER

COTTON PAD MAKING MACHINE

COTTON BALLS MAKING MACHINE

COTTON BUDS MAKING MACHINE

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1. RAW COTTON CLEANER & OPENER PRESSURE KIER BOILING

2. WASHING WATER REMOVAL BY CENTRIGUGE OPENING BY HUMID OPENER

3. DRYING IN DRYER SCUTCHER LAP BY LAP FORMER MACHINE LAP

4. CARDED COTTON BY CARDING MACHINE ROLLED COTTON BY ROLLING MACHINE

5. ROLLED COTTON CUTTED INTO SMALL PCS BY CUTTING MACHINE SMALL ROLL

6. PACKING BALING SHIPPING

SMALL ROLLED COTTON PCS PLEATING MACHINE COTTON PLEAT

1. FEED THE DRYED COTTON INTO LAP FORMER MACHINE TO FORM SCUTCHER LAP.

2. LAP FEEDED INTO CARDING WITH COILER ATTACHMENT TO FORM COTTON COIL

3. COTTON COIL FEEDED INTO BALL FORMING MACHINE COTTON BALL

1. FEED THE DRYED COTTON INTO LAP FORMER MACHINE TO FORM SCUTCHER LAP.

2. LAP FEEDED INTO CARDING WITH COILER ATTACHMENT TO FORM COTTON COIL.

3. COTTON COIL FEEDED INTO BUDS FORMING MACHINE COTTON BUDS

1. FEED THE COTTON INTO HOPPER FEEDER OF CARDING MACHINE TO FORM LAP

2. CARDED LAP DIRECTLY FEEDED INTO CROSS LAPPER.

3. CROSS LAPPED COTTON JUMBOO ROLLED IN CONTINEOUS ROLLER

4. ROLLED COTTON CUTTED INTO SMALL TAPE BY SLITTING MACHINE.

5. THIS COTTON TAPE IS THEN FEEDED INTO PAD MAKING MACHINE

6. PRODUCT COTTON PADS PACKING AND SHIPPING

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1. FEED THE DRYED COTTON INTO LAP FORMER MACHINE TO FORM SCUTCHER LAP.

2. LAP FEEDED INTO CARDING WITH COILER ATTACHMENT TO FORM COTTON COIL.

3. PRODUCT :COTTON COIL

1. FLOOR SPACE DESIGN APPROVAL FROM STATE CONTROL DEPARTMENT

2. CONSENT TO ESTABLISH FROM STATE POLLUTION CONTROL BOARD

3. CONSENT TO OPERATE FROM STATE POLLUTION CONTROL BOARD

4. PRODUCT WISE DRUG MANUFACTURING LICENCE FROM STATE CONTROL DEPARTMENT

5. FACTORY LICENCE FROM STATE INDUSTRIAL DEVELOPMENT CORPORATION

6. SSI REGISTRATION FROM DISTRICT INDUSTRIES CENTRE

7. FIRE LICENCE FROM STATE FIRE CONTROL DEPARTMENT

8. PUBLIC AND HEALTH ENGINEERING

9. WEIGHTS AND MEASURES

10. MANUFACTURING AND TRADING LICENCE FROM MUNICIPALITY/PANCHYAT

11. FACTORY INSURANCE

12. OTHERS LIKE: VAT, CST, PTAX, IEC ……

1. MACHINE MAINTAINANCE COST, SPARE PARTS, OIL, GREASES ETC.

2. FUEL COST ( FUEL IS NOT A RAW MATERIAL)

3. ELECTRICITY COST

4. INSURANCE COST

5. POLLUTION CONTROL DEVICES RUNNING COST

6. FACTORY MAINTAINANCE COST

7. LABORATORY EXPENSES

8. FIRE FIGHTING EQUIPMENT AS RUNNING COST.

a. Preparation of project report as described above

b. To extentd100% know how for production of surgical cotton all related items as

described above.

c. To manufacture all the machineries.

d. Complete erection of the plant to realize quality surgical cotton conforming to

relevant international standards.

e. To extend advisory service in getting the approvals from governmental agencies.

f. To extend Warranty for a period of 6 months for all Plant & Machinery and project

as a whole. Any problem(within warranty terms and conditions) that may arise

during warranty period, would be attended free of cost at the cost of the Supplier.

g. In house Manpower Training for Production and laboratory

h. Creation of check point and maintaining procedure for production & quality control

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i. Total documentation as per ISO, Drug & GMP rule.